The Handy THLC29140 User manual

THLC29140 - 1938106002
THLC29142 - 1938105002
21/02/2019
INSTRUCTION
MANUAL
LIGHT CONSTRUCTION
THLC29140 495mm (12”)
&
THLC29142 530mm (14”)
COMPACTOR PLATE
EN - ORIGINAL INSTRUCTIONS
TWO PERSON LIFT - ASSEMBLY REQUIRED
SAVE THESE INSTRUCTIONS
SPARES & SUPPORT: 01793 333212
FOR YOUR SAFETY
Please read & understand this manual, payingattention to the safety instructions, before use.
Incorrect use of the product could put the operator or machine in danger.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, our policy
of continuous improvement determines the right to make modifications without prior warning.
Images used are for illustration purposes only

Copyright Notice
Copyright © Handy Distribution
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written
permission from Handy Distribution.
In all cases this copyright notice must remain intact.

CONTENTS
INTRODUCTION
ENVIROMENTAL
SPECIFICATION
GENERAL SAFETY INSTRUCTIONS
COMPONENTS
ASSEMBLY
KNOW YOUR MACHINE
OPERATION
SERVICE
MAINTENANCE
STORAGE
LIFTING & TRANSPORT
TROUBLE SHOOTING
PARTS DIAGRAM & LIST
WARRANTY
EC DECLARATION OF CONFORMITY
ASSEMBLY IS REQUIRED
This product requires assembly before use. See the “Assembly” section for instructions.
Please check that all parts required for the assembly of this machine are included. If for any reason you believe
a part for the assembly is missing or damaged, please contact us.
ACCESSORIES
Any reference to the Wheel (THLC31120) or Paving Pad (THLC31140 or THLC31142) kits are provided as
reference points only and do not indicate that they are standard with either the THLC29140 or THLC29142.
Both the Wheel and Paving Pad kits are available as accessories from your Handy supplying retailer and we
recommend you discuss your needs with them, should you wish to purchase.
If you require any assistance with regards to the contents or
operation of your machine, please contact us:
TEL: [phone]
EMAIL: customers[email protected]
(MON –FRI 8.00AM TO 5.30PM EXCL. BANK HOLIDAYS)

INTRODUCTION
Your new Compactor Plate will more than satisfy your expectations. It has been manufactured under stringent
quality standards to meet superior performance criteria. You will find it easy and safe to operate and with
proper care, it will give you many years of dependable service.
Carefully read through this entire instruction manual before using your new unit. Take special care to adhere
to the cautions and warnings
Our commitment to quality can be seen in the design and features of our machine: reinforced self-cleaning
base plate, engine oil drain hose, closed V-belt guard, self-adjusting centrifugal clutch and a folding handle. A
range of useful accessories enables use in all kinds of applications.
The Compactor Plate applies energy to the loose soil or other materials to increase its density and load bearing
capacity, mainly used for small repair and maintenance work. The loose soil or particles are compressed.
This removes trapped air and gaps in the soil. It increases the load bearing capacity, decreases water seepage,
prevents soil settlement, reduces swelling, contraction of the soil and prevents frost damage. It is ideal for
compaction of granular soils, sands, gravel, crushed aggregate and mixed soils.
This compactor is not intended to be used on cohesive soils, such as clay or hard surfaces like concrete.
ENVIROMENTAL
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be
sorted, taken to the local recycling center and disposed of in an environmentally safe way
SPECIFICATION
The manufacturer reserves the right to change the product specification and livery according to continued
product improvements.
Model
THLC29140
THLC29142
Product Number
1938106001
1938105001
Engine
Loncin 87cc
Loncin 163cc
Plate Size
495 x 320mm
530 x 370mm
Rated Speed
3600/min
Exciter Speed
5900vpm
5500vpm
Compaction
20cm
25cm
Travel Speed
25m/min
25m/min
Product Weight
53kg
63kg
Sound Power Level
103 dB(A)
105 dB(A)

GENERAL SAFETY INSTRUCTIONS
Read and understand the owner’s manual and labels affixed to the machine. Learn its application and
limitations as well as the specific potential hazards. Retain these instructions for future reference. The operator
is responsible for following the warnings & instructions in this manual and on the product.
WARNING! Failure to comply with these instructions may result in damage to the machine or other property
and/or personal injury.
Read & understand this manual
before using the machine.
Wear safety gloves.
Always Wear ear & eye protection.
Safety footwear, gloves and helmet
Hot surfaces.
Contact may cause physical
damage.
Do not remove protection or safety
devices.
Fire Risk
Fire and its vapors are extremely
flammable & explosive.
Fire or explosion can cause severe
burns or death.
Acoustic power level LWA
accordance with directive
2000/14/EC + 2005/88/EC
(Please see machine & specification
within this manual for actual
reading)
Do not smoke or have open flames
when operating.
Use extreme caution when
storing, handling and using fuels,
as they are highly volatile and
explosive in a vapour state.
Keep bystanders, children & pets a
minimum of 20 metres away from
the machine. If they approach, stop
the machine immediately.
Keep hands and feet away from
tracks and rotating parts.
Caution: Thrown objects.
Safety Alert Symbol. Used to alert
you to potential personal injury
hazards. Obey all safety messages
that follow this symbol to avoid
possible injury.
DANGER
Indicates an imminently hazardous
situation which, if not avoided, will
result in serious injury.
WARNING
Indicates a potentially hazardous
situation which, if not avoided,
could result in serious injury
CAUTION
Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury.
CAUTION
Used without the safety alert
symbol indicates a potentially
hazardous situation which, if not
avoided, may result in property
damage.

UNDERSTAND YOUR MACHINE
GENERAL SAFETY RULES
•Read and understand the operator’s manual and labels affixed to the machine. Learn its application and
limitations as well as the specific potential hazards peculiar to it.
•Be thoroughly familiar with the controls and the correct operation. Know how to stop the machine and
disengage the controls quickly.
•Make sure you read and understand all the instructions and safety precautions as outlined in the Loncin
Engine Manual, packed separately with your unit. Do not attempt to operate the machine until you fully
understand how to properly operate and maintain the Engine and how to avoid accidental injuries
and/or property damage.
WORK AREA
•Never start or run the engine inside a closed area.
•Exhaust fumes are dangerous, containing carbon monoxide, an odourless and deadly gas. Operate this
unit only in a well-ventilated outdoor area.
•Never operate the machine without good visibility or light.
PERSONAL SAFETY
•Do not operate the machine while under the influence of drugs, alcohol, or any medication that could
affect your ability to use it properly.
•Dress sensibly. Wear heavy trousers, boots and gloves. Do not wear loose clothing, shorts, jewellery of any
kind. Secure long hair so it is above shoulder level. Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught in moving parts.
•Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts,
bolts, etc. are securely tightened.
•Never operate the machine when it needs repair or is in poor mechanical condition. Replace damaged,
missing or failed parts before using it.
•Check for fuel leaks. Keep the machine in safe working condition.
•Do not use the machine if the engine’s switch does not turn it on or off. Any petrol-powered machine that
cannot be controlled with the engine switch is dangerous and it must be repaired or replaced.
•Before every use, check to see that keys and adjusting wrenches are removed from the machine area
before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in
personal injury.
•Stay alert, watch what you are doing and use common sense when operating the machine.
•Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar
lightweight footwear. Wear protective footwear that will protect your feet and improve your footing on
slippery surfaces. Always keep proper footing and balance. This enables better control of the machine in
unexpected situations.
•Avoid accidental starting. Be sure the engine’s switch is off before transporting the machine or performing
any maintenance or service on the unit. Transporting or performing maintenance or service on a machine
with its switch on, invites accidents.
FUEL SAFETY
•Fuel is highly flammable, and its vapours can explode if ignited. Take precautions when using to reduce
the chance of serious personal injury.
•Only refill or drain the fuel tank in a clean, well-ventilated outdoor area. Use an approved fuel storage
container. Do not smoke, or allow sparks, open flames or other sources of ignition near the area while
adding fuel or operating the unit. Never fill the fuel tank indoors.
•Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections
to avoid sparking or arcing, which could ignite fumes or vapours.
•Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel
tank or add fuel while the engine is running or when the engine is hot. Do not operate the machine with
known leaks in the fuel system.
•Loosen the fuel tank cap slowly to relieve any pressure in the tank.
•Never overfill the fuel tank (there should be no fuel above the upper limit mark).
•Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without
the fuel cap securely in place.
•Avoid creating a source of ignition for spilled fuel.

•If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage
and avoid creating any source of ignition until fuel vapours have dissipated.
•Store fuel in containers specifically designed and approved for this purpose.
•Store fuel in a cool, well-ventilated area, safely away from sparks, open flames or other sources of ignition.
•Never store fuel or a machine with fuel in the tank inside a building where fumes may reach a spark, open
flame, or any other source of ignition, such as a water heater, furnace, clothes dryer or similar. Allow the
engine to cool before storing in any enclosure.
MACHINE USE AND CARE
•Never pick up or carry a machine while the engine is running.
•Do not force the machine. Use the correct machine for your application. The correct machine will do the
job better and safer at the rate for which it was designed.
•Do not change the engine governor settings or over-speed the engine. The governor controls the
maximum safe operating speed of the engine.
•Do not run the engine at a high speed when you are not working.
•Do not put hands or feet near rotating parts.
•Avoid contact with hot fuel, oil, exhaust fumes and hot surfaces. Do not touch the engine or muffler.
These parts get extremely hot during use. They remain hot for a short time after you turn off the unit.
Allow the engine to cool before performing maintenance or make adjustments.
•If the machine starts to make an unusual noise or vibration, immediately shut off the engine, disconnect
the spark plug wire, and check for the cause. An unusual noise or vibration is generally a warning of an
issue with the machine.
•Use only accessories approved by the manufacturer. Failure to do so can result in personal injury.
•Maintain the machine. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the machine’s operation. If damaged, have the machine repaired before
use. Many accidents are caused by poorly maintained equipment.
•Keep the engine and muffler free of grass, leaves, excessive grease or carbon build up to reduce the
chance of a fire hazard.
•Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from
debris. Clean after each use.
•Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
•Don’t store the machine where children will be able to access it. Don’t allow persons unfamiliar with the
machine or these instructions to operate it. The machine is dangerous in the hands of untrained users.
SERVICE
•Before cleaning, repair, inspecting, or adjusting, shut off the engine and make certain all moving parts
have stopped. Always make sure the engine’s switch is in its “OFF” position. Disconnect the spark plug
wire and keep the wire away from the plug to prevent accidental starting.
•Have your machine serviced by qualified repair personnel using only approved replacement parts. This will
ensure that the machine remains safe to use.
SPECIFIC SAFETY RULES
•To avoid injury, keep hands, fingers and feet away from the base plate. Grip the handle of the plate
compactor firmly with both hands. If both hands are holding the handle and your feet are clear of the
compactor base, your hands, fingers and feet cannot be injured by the compactor base.
•Always operate the machine from behind, never pass or stand in front of the machine when the engine is
running.
•Never place tools or any other items under the plate compactor.
•If the unit strikes a foreign object, stop the engine, disconnect the spark plug, thoroughly inspect the
machine for any damage and repair the damage before restarting and operating the machine.
•Do not overload the machine capacity by compacting too deep in a single pass or at too fast a rate.
•Never operate the unit at high transport speeds on hard or slippery surfaces.
•Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for
hidden hazards or traffic. Do not carry passengers.
•Never leave the operating position while working or leave the plate compactor unattended when the
engine is running.
•Always stop the engine when you stop working or when walking from one location to another.
•Stay away from the edges of ditches and be careful not to cause the plate compactor to topple over.

•Always ascend slopes carefully, in a direct path and in reverse to present the plate compactor from
toppling over onto the operator.
•Always park the unit on a firm and level surface and shut the tool off.
•To reduce exposure to vibration, limit the hours of operation and take periodic breaks to minimize
repetition and rest your hands. Reduce the speed and force in which you do the repetitive movement.
•Try to vary the jobs you do each day so that you are not frequently using hand-held power equipment.
PROTECT THE ENVIRONMENT
•Recycle unwanted materials to an authorised collection point or follow the stipulations in the country
where the machine is used. Do not discharge into drains, soil or water.
ENGINE MANUFACTURER
•The Engine manufacturer is responsible for all engine-related issues with regards to performance, power
rating, specifications, warranty and service. Please refer to the Engine Manufacturer’s owner’s/operator’s
manual, packed separately with your unit, for more information.
COMPONENTS
The machine is supplied partially assembled from the Distributor. Ensure all the components are included in
your package.
If you believe you are missing or have received defective parts, please contact:
Email: [e-mail]
Telephone: [phone]
(Monday to Friday –8.00am to 5.30pm excl. Bank Holidays).
1. Compactor Plate with Engine & Transmission
2. Handle Assembly
3. Machine Instruction Manual x1 –Loncin Engine Manual x1
4. Hardware Park (incl. M5x25 Bolt x1, M10x65 Bolt, Washer & Nut x2)
5. Folding Transport Wheel Kit (THLC31120 - Optional Extra, not standard)
6. Paving Pad Kit (THLC31140 or THLC31142 - Optional Extra, not standard)

ASSEMBLY
Follow the below assembly instructions carefully, you should be able to assemble the machine in a short
period.
STEP 1
Unfold the handle assembly as shown.
STEP 2
•Mount the Handle as shown. Slot the Handle
Ends into the channels provided by the
Engine Deck. Place flat washers M10, followed
by hex bolts M10x65 at the outer side, and
tighten with lock nuts M10 at the inner side.
•Secure the Throttle Control onto the Upper
Handle with a flat washer M5 and a bolt 5x25.
•Fasten the Throttle Control cable with cable
fasteners.
STEP 3
FOLDING WHEEL KIT (NOT STANDARD -
AVAILABLE AS AN ACCESSORY)
Line up the holes in the Link Plates and Engine
Deck. Slide Bolts M10x30 through the holes from
one side, then lock nuts M10 from the other side.
(Fixings Supplied with optional kit) Tighten them
down.
Before compacting, fold up the wheel kit.

STEP 4
PAVING PAD KIT (NOT STANDARD - AVAILABLE AS AN ACCESSORY)
The transparent rubber Paving Pad allows you to compact concrete paving slabs, stones, bricks and blocks
quietly and gently.
Attach the Paving Pad onto the front of the Base Plate as shown (DO NOT ATTACH TO THE REAR). Align the
holes in the Base Plate, Paving Pad and Clamp Plates, and secure it with lock washers 10 and bolts M10x30.

KNOW YOUR MACHINE
FUEL VALVE CONTROL
The fuel valve opens and closes the passage between the fuel tank and the carburettor. The fuel valve lever
must be in the ON position for the engine to run. When the engine is not in use, leave the fuel valve lever in
the OFF position to prevent the carburettor flooding and to reduce the possibility of fuel leakage.
THROTTLE CONTROL
The throttle lever controls engine speed. Moving the throttle lever makes the engine run faster or slower.
ENGINE SWITCH
The engine switch enables and disables the ignition system. The engine switch must be in the ON position for
the engine to run. Turning the engine switch to the OFF position stops the engine.
CHOKE LEVER
The choke lever opens and closes the choke valve in the carburettor. The closed position enriches the fuel
mixture for starting a cold engine. The open position provides the correct fuel mixture for operation after
starting, and for restarting a warm engine. Some engine applications use a remotely-mounted choke control
rather than the engine-mounted choke lever.
RECOIL STARTER GRIP
Pulling the starter grip operates the recoil starter to crank the engine.
Throttle Control
Upper Handle
Lower Handle
Exhaust
Air Filter
Fuel Tank
Engine
Belt Guard
Exciter
Base Plate
Oil Drain Hose

OIL DRAIN HOSE
Running the engine with dirty oil can cause premature engine wear and failure. Changing oil regularly is
extremely important. The flexible oil drain hose is equipped to drain oil into the appropriate receptacle.
EXCITER
An eccentric weight mounted on the exciter shaft contained within the exciter housing is driven at high speed
by a clutch and belt drive system. This high-speed shaft revolution causes the rapid lifting and downward
ramming motion of the machine as well as imparting a forward motion.
FUEL SAFETY
•Fuel is highly flammable, and its vapours can explode if ignited. Take precautions when using to reduce
the chance of serious personal injury.
•Only refill or drain the fuel tank in a clean well-ventilated outdoor area. Use an approved fuel storage
container. Do not smoke, or allow sparks, open flames or other sources of ignition near the area while
adding fuel or operating the unit. Never fill the fuel tank indoors.
•Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections
to avoid sparking or arcing. These events could ignite fumes or vapours.
•Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel
tank or add fuel while the engine is running or when the engine is hot. Do not operate the machine with
known leaks in the fuel system.
•Loosen the fuel tank cap slowly to relieve any pressure in the tank.
•Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without
the fuel cap securely in place.
•Avoid creating a source of ignition for spilled fuel. If fuel is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and avoid creating any source of ignition until fuel
vapours have dissipated.
•Store fuel in containers specifically designed and approved for this purpose, safely away from sparks, open
flames or other ignition sources.
•Never store a machine with fuel in the tank, inside a building where fumes may reach a spark, open flame,
or other ignition source. Store fuel in a cool, well-ventilated area.
•Allow the engine to cool before storing in any enclosure.
ADDING FUEL
Fill the fuel tank as instructed in the separate Engine Manual packed with the machine.
Fill the tank to no more than 12.5mm (1/2”) below the bottom of the filler neck to allow space for
expansion.
1
2

OPERATION
CAUTION
Engine Oil has been drained for shipping.
Failure to fill the engine sump with oil before
starting the engine will result in permanent
damage and will void the engine manufacturers
warranty.
ADD OIL ACCORDING TO THE ENGINE
MANUFACTURERS ENGINE MANUAL, PACKED
SEPERATELY WITH YOUR MACHINE.
•Never position the machine in a place with
unstable ground.
•Start the engine carefully according to the
engine instruction manual, with your feet well
away from the moving parts.
•Never leave the operating position when the
engine is running.
•Always hold the unit with both hands when
operating. Keep a firm grip on the handlebars.
Be aware that the machine may unexpectedly
bounce upward or jump forward if the
machine strikes buried obstacles such as large
stones.
•Walk, never run with the machine.
•Use extreme caution when pulling the
machine towards you.
•Exercise extreme caution when operating on
or crossing gravel drives, walks, or roads. Stay
alert for hidden hazards or traffic.
•On soft ground, do not rapidly accelerate, turn
sharply or stop.
•Pay the utmost attention when working on
frozen ground, the machine may tend to skid.
•Do not operate the machine in confined
areas where there may be a risk of crushing the
operator between the machine and another
object.
•Never operate the machine on slopes where
the angle is over 20° degrees.
•When moving over a slope, whether moving
forward or in reverse, always make certain
that the weight is evenly balanced. Always
move in directions parallel with the slope.
STARTING THE ENGINE
DO NOT START THE MACHINE WITHOUT
CONSULTING THE LONCIN ENGINE MANUAL
SUPPLIED WITH YOUR MACHINE
A more detailed description of the engine operation
and all related precautions and procedures can be
found in the Engine Manual packed separately
with the machine. If the Engine Manual has not
been supplied with your machine, contact us or
visit www.thehandy.co.uk.
USING THE MACHINE
Do not operate the plate on concrete or on
extremely hard, dry, compacted surfaces. The
plate will jump rather than vibrate and could
damage both the plate and engine.
• After the engine warms up, pull throttle lever
to accelerate the engine speed. The plate will
begin vibrating and move forward.
• The plate compactor is designed to run at an
engine speed (engine take off shaft) of 3600
rpm (normally considered full throttle).
Running the engine at lower rpms will result in
a decrease of compaction force and lower
travel speed. It will create excessive “out-of-
synch” vibrations resulting in poor compaction,
movement, excessive wear to the machine, and
discomfort to the operator.
• In operation, guide the machine, but let the
compactor do the work. Bearing down on the
handle is unnecessary and causes shock
absorber wear.
• On level surfaces the compactor moves forward
rapidly. On uneven surfaces or inclines, light
forward pressure on the handle may be
required to assist the compactor in moving
forward.
• The number of passes required to reach a
desired compaction level will depend on the
type and moisture content of soil. Maximum
soil compaction has been reached when
excessive kickback is noticed.
ADVICE
When using the plate on paving stones, attach a
pad to the bottom of the plate to prevent
chipping or grinding the surface of the stones. A
special urethane pad designed for this purpose is
available as an optional accessory (THLC31140
30cm 12”or THLC31142 35cm 14”).
While a certain amount of moisture in the soil is
necessary, excessive moisture may cause soil
particles to stick together and prevent good
compaction. If soil is extremely wet, allow it to
dry somewhat before compacting.
If soil is so dry as to create dust clouds while
operating the plate, some moisture should be
added to the ground material to improve
compacting. This will also reduce service to the
air filter.

STOPPING THE ENGINE
To stop the engine in an emergency, simply turn
the engine switch to the OFF position. Under
normal conditions, use the following procedure.
•Move the throttle lever to the SLOW position.
•Let engine idle for one or two minutes.
•Turn the engine switch to the OFF position
•Turn the fuel valve lever to the OFF position.
DO NOT MOVE THE CHOKE LEVER TO ‘CHOKE’ TO
STOP THE ENGINE. BACKFIRE OR ENGINE
DAMAGE MAY OCCUR. ANY DAMAGE WILL NOT
BE COVERED BY WARRANTY.
FULL DETAILS ARE AVAILABLE IN THE ENGINE
MANUAL.
IDLE SPEED
Set the throttle control lever to its “low” position
to reduce stress on the engine when compacting is
not being performed. Lowering the engine speed
to idle the engine will help extend the life of the
engine, as well as conserve fuel and reduce the
noise level of the machine.
SERVICE
Before cleaning, repairing, inspecting, or adjusting,
shut off the engine and make certain all moving
parts have stopped. Disconnect the spark plug
wire and keep the wire away from the plug to
prevent accidental starting. Have your machine
serviced by an approved service dealer using only
identical replacement parts. This will ensure that
the machine remains safe to use.
MAINTENANCE
Maintaining your compactor will ensure long life to
the machine and its components.
PREVENTIVE MAINTENANCE
•Turn off the engine. it must be cool.
•Keep the engine’s throttle lever in its SLOW
position, and remove the spark plug wire from
the spark plug and secure.
•Inspect the condition of the compactor. Check
for loose screws, misalignment or binding of
moving parts, cracked or broken parts, & any
other condition that may affect its safe
operation.
•Remove all debris from the plate compactor
with a soft brush, vacuum, or compressed air.
Then use a premium quality lightweight
machine oil to lubricate all moving parts.
•Clean the bottom of the compactor base, as
soon as it begins to pick up debris. The unit
cannot operate correctly if the surface is not
smooth & clean.
•Replace the spark plug wire.
Never use a pressure washer to the machine.
Water can penetrate tight areas of the unit and
cause damage to spindles, pulleys, bearings or
the engine.
The use of pressure washers will result in
shortened life and reduce serviceability of the
machine.
CHECKING V-BELT(S)
To ensure optimum power transmission from the
engine to the eccentric shaft, the V-belt(s) must be
in good condition & operate under proper tension.
•Turn off the engine. The engine must be cool.
•Remove the belt guard to access the V-belt(s).
•Check the condition of the V-belt(s). If a V-
belt is cracked, frayed, or glazed, it should be
replaced as soon as possible.
•Check the V-belt tension by squeezing them in
the centre. The normal deflection on each side
should be 9mm (3/8”) to 13mm (1/2”) with
moderate pressure from your thumb or finger.
IMPORTANT
On new machines or after installing a new belt,
check the belt tension after the first 20 hours of
operation. Check and adjust the belt every 50
hours thereafter.
TENSION V-BELT(S)
Proper belt tension is critical to good performance.
Proper adjustment will ensure long belt life. Too
much or too little belt tension will cause
premature belt failure.
•Loosen the 4 engine mount bolts (do not
remove) only enough to move the engine
forward.
•Loosen the jam nuts B, leaving enough space
between the nut and bracket
•Push the engine toward the back of the plate
by turning the adjustment bolts A to remove
any slack in the V-belt(s).

When adjusting the belt(s), make sure that the
clutch pulley is in alignment with the exciter
pulley.
•When the V-belt tension is correct, tighten the
jam nuts (B) against the bracket.
•Tighten the engine mount bolts.
•Replace the belt guard.
If the adjustment bolts cannot be adjusted any
further, the belt(s) may have to be replaced.
REPLACING V-BELT(S)
For THLC29142, both V-Belts should be replaced
at the same time because they will wear evenly
through normal use. Work on one belt at a time.
•Loosen the 4 engine mount bolts (do not
remove) only enough to move the engine
forward.
•Loosen the jam nuts (B) and bolts (A) shown in
the above figure.
•Slide the engine toward the front of the plate
and slip the old V-belt(s) off the wheel pulley
and install the new V-belt(s) in their place.
•Position the V-belt(s) over the engine pulley.
•Move the engine back.
When adjusting the belt(s), make sure that the
clutch pulley is in alignment with the exciter
pulley.
•When the V-belt tension is correct, tighten the
nuts & the engine mount bolts.
•Replace the belt guard.
When removing, or installing the drive belt(s), be
careful not to get your fingers caught between
the belt and the pulley.
EXCITER LUBRICATION
The exciter housing is pre-serviced using
Automatic Transmission Fluid Dextron III, Mercon,
EXXON (ESSO) NUTO H-32 or its equivalent.
Change fluid after 200 hours of operation.
Let the exciter cool before changing the exciter oil.
•Remove the belt guard and V-belt(s).
•Remove the bolts that hold the deck to the
housing.
•Lift entire deck with engine from the housing

•Remove the pipe plug from the top of the
exciter housing. Tilt the housing upside down
so that the oil drains from the exciter.
Examine oil for metal chips as a warning of
future issues.
•Return the plate housing to the upright
position
•Fill the exciter housing with Automatic
Transmission Fluid Dextron III, Mercon, EXXON
(ESSO) NUTO H-32 or its equivalent.
Do not overfill, overfilling can result in excessive
temperatures in the exciter.
•Apply pipe sealant to the pipe plug and
reinstall it into the top of the exciter housing.
•Reinstall the deck, V-belt(s) and belt guard.
ENGINE MAINTENANCE
Refer to the Engine Manual included with your
machine for information on engine maintenance.
Your engine manual provides detailed information
and a maintenance schedule for performing tasks.
All engine enquiries should be raised with the
engine manufacturer or one of their approved
service dealers.
STORAGE
If the plate compactor will not be used for a period
longer than 30 days, follow the steps below to
prepare your unit for storage.
1. Drain the fuel tank completely. Stored fuel can
start to go stale in 30 days. Stale fuel has a
high gum content and can clog the carburettor
and restrict fuel flow.
2. Start the engine & allow it to run until it stops.
This ensures no fuel is left in the carburettor.
This helps prevent deposits forming inside the
carburettor and possible engine damage.
3. While the engine is still warm, but not hot,
drain the oil from the engine. Refill with fresh
oil of the grade recommended in the Engine
Manual.
4. Allow the engine to cool. Remove the spark
plug and put 60 ml of SAE-30 high quality
motor oil into the cylinder. Pull the starter
rope slowly to distribute the oil. Replace the
spark plug.
Remove spark plug & drain all the oil from the
cylinder before attempting to start after storage.
5. Use a clean cloth to clean off the outside of
the compactor and to keep the air vents free
of obstructions.
Do not use strong detergents or petroleum-based
cleaners when cleaning plastic parts. Chemicals
can damage plastics.
Do not store the machine containing fuel in a
non-ventilated area where fuel fumes may reach
flames, sparks, pilot lights or any other ignition
sources.
LIFTING & TRANSPORT
The 29140 weighs 53kg, the 29142 weighs 63kg.
WARNING
A two-person lift is highly recommended.
Toavoid burns or fire hazards, let the engine cool
before lifting or transporting the machine or
storing indoors. The unit can be lifted by the
handles at the front and back of the unit as shown.
The unit must be transported in the upright position
to prevent fuel from spilling. Do not lay the
machine on its side or top at any time. Secure or
tie down the unit using the lifting handle to
prevent the machine from sliding or tipping.
The machine may fall and cause damage or injury
if lifted incorrectly. Lift using handles at the base
of the plate
200ml
EXCITER
SHAFT
EXCITER

TROUBLE SHOOTING
PROBLEM
CAUSE
REMEDY
Engine fails to start.
1. Spark plug wire disconnected.
2. Out of fuel or stale fuel.
3. Throttle control lever notin the
correct starting position.
4. Choke not in ON Position.
5. Blocked fuel line.
6. Fouled spark plug.
7. Engine flooding.
1. Attach spark plug wire securely
to the spark plug.
2. Fill with clean, fresh petrol.
3. Move throttle control lever to
the start position.
4. Throttle must be positioned at
choke for a cold start.
5. Clean the fuel line.
6. Clean, adjust gap, or replace.
7. Wait a few minutes to restart,
but do not prime.
Engine runs erratically.
1. Spark plug wire loose.
2. Unit running on CHOKE.
3. Blocked fuel line or stale fuel.
4. Vent plugged.
5. Water or dirt in fuel system.
6. Dirty air cleaner.
1. Connect and tighten the spark
plug wire.
2. Move the choke lever to OFF.
3. Clean the fuel line. Fill the tank
with clean, fresh petrol.
4. Clear vent.
5. Drain fuel tank. Refill with fresh
fuel.
6. Clean or replace air cleaner.
Engine overheats
1. Engine oil level low.
2. Dirty air cleaner.
3. Air flow restricted.
4. Fill the crankcase with proper
oil.
5. Clean the air cleaner.
6. Remove the blower housing and
clean
Engine will not stop when
throttle control is positioned at
stop, or engine speed does not
increase properly when the
throttle control is adjusted.
Debris interfering with the
throttle linkage.
Clean dirt and debris.
Compactor is difficult to control
during use (machine jumps or
lurches forward)
Too high engine speed on hard
ground.
Set the throttle lever at a lower
speed.

PARTS DIAGRAM –THLC29140 (1938106002)
NOTE: Parts Lists are supplied for
information purposes only, not all parts
are stocked individually & we
recommend you contact our
Spares Team on 01793 333212 for
expert advice.
WHEEL KIT AND PAVING PADS ARE
ACCESSORIES AND NOT STANDARD ON
THIS PRODUCT

PARTS LIST–THLC29140 (1938106002)
Item
No
Part No.
Description
Qty
Item
No
Part No.
Description
Qty
1
TH192-1
Grip
1
43
TH192-43
Base Plate
1
2
TH192-2
Upper Handle
1
44
TH192-44
Washer
4
3
TH192-3
Throttle Control
1
45
TH192-45
Lock Nut M10
4
4
TH192-4
Flat Washer 5
1
46
TH192-46
Shock Absorber
8
5
TH192-5
Bolt M5x25
1
47
TH192-47
Exciter Shaft
1
6
TH192-6
Spring
2
48
TH192-48
Seal 30x42x7
1
7
TH192-7
Lock Nut M6
4
51
TH192-51
Pulley
1
8
TH192-8
Bolt M6x40
4
52
TH192-52
Key C6x20
1
9
TH192-9
Lower Handle
1
53
TH192-53
Paving Pad
1
10
TH192-10
Lock Nut M10
7
54
TH192-54
Clamp Plate
2
11
TH192-11
Rubber Sleeve
2
55
TH192-55
Lock Washer 10
6
12
TH192-12
Flat Washer 10
10
56
TH192-56
Bolt M10x30
10
13
TH192-13
Bolt M10x65
2
60
TH192-60
Pin 3.2x30
2
14
TH192-14
Belt Guard
1
61
TH192-61
Flat Washer 12
4
15
TH192-15
Bolt M8x25
3
62
TH192-62
Wheels
2
16
TH192-16
Lock Washer 8
12
63
TH192-63
Wheel Bracket
1
17
TH192-17
V-Belt
1
64
TH192-64
Link Plate
2
18
TH192-18
Bolt M8x30
1
65
TH192-65
Spring
2
19
TH192-19
Key B5x35
1
66
TH192-66
Hub
1
21
TH192-21
Centrifugal Clutch
1
67
TH192-67
Clutch Lining
4
24
TH192-24
Bracket
1
68
TH192-68
Ball Bearing 6006
1
25
TH192-25
Hose
1
69
TH192-69
Snap Ring 55
1
26
TH192-26
Coupler
1
70
TH192-70
Clutch Pulley
1
27
TH192-27
Washer
1
71
TH192-71
Snap Ring 30
1
28
TH192-28
Engine
(Loncin OHV 83cc Euro V)
1
72
TH192-72
Washer
1
29
TH192-29
Lock Nut M8
4
73
TH192-73
Flat Washer 6
4
30
TH192-30
Washer 8
5
74
TH192-74
Wheel Kid Pothook
2
31
TH192-31
Bolt M8x35
1
75
TH192-75
Engine Link
1
32
TH192-32
Nut M8
1
76
TH192-76
Bearing Cover L
1
33
TH192-33
Engine Deck
1
77
TH192-77
Lock Washer 6
13
34
TH192-34
Bolt M8x16
6
78
TH192-78
Housing Washer
2
35
TH192-35
Shock Absorber
1
79
TH192-79
Bearing Cover R
1
36
TH192-36
Shock Absorber
1
80
TH192-80
Bolt M6x16
12
40
TH192-40
Bolt M8x20
4
81
TH192-81
Ball Bearing
2
41
TH192-41
Plug M14x1.5
1
83
TH192-83
Screw M8x16
2
42
TH192-42
Washer 14
1
84
TH192-84
Bolt M6x30
1

PARTS DIAGRAM –THLC29142 (1938105002)
NOTE: Parts Lists are supplied for
information purposes only, not all parts
are stocked individually & we
recommend you contact our
Spares Team on 01793 333212 for
expert advice.
WHEEL KIT AND PAVING PADS ARE
ACCESSORIES AND NOT STANDARD ON
THIS PRODUCT
91.2
91.3