THE WORLD MODELS Barbera Jean 52 User manual

INSTRUCTION MANUAL
BARBERA JEAN 52
Wing Span
Wing Area
Flying Weight
Fuselage Length
53 in / 1350 mm
511 sq in / 33 sq dm
5 Ibs / 2300 g
45.5 in / 1160 mm
Warning! This model is not a toy.
Requires : 4-channel radio w/ 5 standard servos
Specifications
*Specifications are subject to change without notice.*
0.52-0.56 cu. in. displacement 4-stroke
It is designed for maximum performance. Please seek advice if one is not familiar with this
kind of engine powered precision model. Operating this model without prior preparation may
cause injuries. Remember, safety is the most important thing. Always keep this instruction
manual at hand for quick reference.
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY(ARF)SERIES
MADE IN CHINA
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BARBERA JEAN 52
P. 1
INDEX
BEFORE YOU BEGIN
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P.1
P.2
P.3-P.12
P.12
Check all parts. If you find any defective or missing parts contact your local dealer. Please
DRY FIT and check for defects for all parts that will require CAor Epoxy for final assembly.
Any parts you find to be defective after the gluing process may be difficult to remove for
warranty replacement. The manufacturer will replace any defective parts, but will not extend
to the parts that are good before gluing to defective parts during assembly. Warranty will
not cover any parts modified by customer.
Symbols used throughout this instruction manual comprise of the following :-
Read through the manual before you begin, so you will have an overall idea of what to do.
1
2
3
Cut off shaded portion.
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Peel off shaded portion
covering film.
Pay close attention here!
Apply epoxy glue.
Must be purchased separately !
Drill holes with the specified
diameter (here: 3mm). Pierce the shaded portion
covering film.
3mm
Do not overlook this symbol !
Warning!
Apply thread locker
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P.2
TOUGHLON STL100 WHITE
TOUGHLON STL511 PEARL FERRARI RED
TOUGHLON STL550 PEARL BLUE
COVERING:--
Parts List
1.MAINWING--1pair
2.SCREWPM2x16mm--4pcs
CLEVIS--2pcs
STRAPER--2pcs
FUELTUBEØ6x5mm--4pcs
HORN(L)--2sets
SCREWPWA2x8mm--8pcs
PUSHRODØ1.8x95mmw/Threads(ForAileron)--2pcs
SERVOMOUNTINGPANELPL5310000--1pair
3.WINGJOINER6x20x200mm--1pc.
4.MAINLANDINGGEAR--1pair
WHEELPANTS--1pair
SCREWPA2.6x6mm--4pcs
SCREWPM4x38mm--2pcs
SOCKETHEADSCREWM3x12mm--6pcs
WASHERd3xD7mm--10pcs
WASHERd4xD9mm--4pcs
M4NUT--2pcs
WHEELØ58mm--2pcs
COLLARØ4.1mmw/setscrew--4sets
PLATE0.5mm---1pair
5.STABILIZER&ELEVATOR--1set
FUSELAGE--1pc.
6.TAILLANDINGGEAR--1set
COLLARØ2.1mmw/setscrew--1set
WHEELØ25mm--1pc.
SCREWPA3x12mm--2pcs
7.VERTICALFIN&RUDDER--1set
8.SCREWPM2x12mm--4pcs
CLEVIS--2pcs
HORN(L)--2sets
FUELTUBEØ6x5mm--2pcs
PUSHRODØ1.8x490mmw/Threads(ForElevator)--2pcs
9.SCREWPM2x12mm--2pcs
CLEVIS--1pc.
HORN(L)--1set
FUELTUBEØ6x5mm--1pc.
PUSHRODØ1.8x550mmw/Threads(ForRudder)--1pc.
10.ENGINEMOUNTPL5111050--1set
SOCKETHEADSCREWM4x25mm--4pcs
WASHERd4xD9mm--4pcs
11.FUELTANK320cc--1set
BALSA8x8x105mm(ForFuelTankPositionFixing)--1pc.
12.SCREWPM3.5x30mm--4pcs
WASHERd3.5xD8mm--8pcs
M3.5NUT--8pcs
THROTTLEPUSHWIREØ1.2x420mm--1pc.
PLASTICTUBEd2xD3x300mm--1pc.
13.LINKAGECONNECTORØ4.1mm--1set
14.STRAPER--2pcs
FUELTUBEØ6x5mm--2pcs
PUSHRODØ1.8x60mm(ForElevator)--1pc.
PUSHRODCONNECTOR4x9x20mm(ForElevator)--1set
SPONGE10x80x200mm--2pcs
PLYWOOD2x79.3x122mm--1pc.
SCREWPWA2x8mm--4pcs
15.SOCKETHEADSCREWM4x30mm--2pcs
WASHERd4xD12mm--2pcs
PLYWOOD2x30x100mm(WingProtection)--1pc.
16.CANOPY--1pc.
SCREWPWA2.3x8mm--4pcs
SILICONGROMMETd1.5xD6.5mm--4pcs
PILOT(PC001063A)--1pc.
17.COWLING--1pc.
TRANSPARENTDUMMYCOWLING--1pc.
SCREWPWA2.6x12mm--4pcs
SILICONGROMMETd1.5xD6.5mm--4pcs
SPINNERØ57mm--1set
18.DECALS:A283DEC--1set
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P.3
Main Wing
1
Aileron Servo
2
PM2x16mm Screw
4
PWA2x8mm Screw
8
Bottom View
Bottom View
Apply instant type CA glue to both sides of each hinge.
Aileron Servo Lead
Ø1mm pilot holes for The World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Fuel Tube
Ø6x5mm
Straper
PM2x16mm
Clevis
Horn
Pushrod
Ø1.8x95mm
Fuel Tube
Ø6x5mm
PWA2x8mm
1mm
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P.4
Main Wing
3
Completed
Completed
Wing Joiner
Main Landing Gear
4
PM4x38mmScrew
d4xD9mmWasher
4
d3xD7mmWasher
10
d3xD7mm
Washer
4.1mmWheelCollar
4
2
M4Nut
2
M3x12mmSocketHeadScrew
6
Bottom View
d3xD7mm
Washer
M3x12mm
PA2.6x6mmScrew
4
Please dry fit wing joiner into left and right wing to make sure they fit with the
proper dihedral angle, mark the wing joiner if necessary. Apply epoxy glue to
both sides of all surfaces in contact. Use a stick to apply the glue to inner side
of wing joiner sleeve, and apply the glue to wing joiner before putting them
together. Wing joiner not glued properly will lead to wing failure and plane crash.
Completed
PM4x38mm
Plate 1mm
d4xD9mm Washer
Wheel
Ø58mm 3mm
Set Screw
4.1mm
Collar
M4 Nut
PA2.6x6mm
1mm
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Tail Landing Gear
6
PA3x12mmScrew
2.1mmCollar
2
1
PA3x12mm
Bottom View
1.5mm
Stabilizer & Elevator
5
Completed
(Stabilizer)
(Main Wing)
B
B=B
B
A=A
AA
1
2 3
Apply instant type CA glue to
both sides of each hinge.
P.5
Temporary install the main wing, adjust leveling of the stabilizer to make it
as parallel to the main wing as possible. *Also refer to step 18 Wing Setting.
PA3x12mm
3mm
SetScrew
3mmSetScrew
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P.6
Rudder Pushrod
9
Bottom View
PM2x12mmScrew
2
≈80mm
≈22mm
Clevis
Fuel Tube
Ø6x5mm PM2x12mm
Pushrod
Ø1.8x550mm
Horn
2mm
Elevator Pushrod
8
Bottom View
PM2x12mmScrew
4
Ø1mm pilot holes for World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
≈240mm
≈45mm
PM2x8mm
Clevis
Horn
Fuel Tube
Ø6x5mm
Pushrod
Ø1.8x490mm
2mm
PM2x12mm
Vertical Fin & Rudder
7
C C’
C=C’
1
Apply instant type CA glue to both sides
of each hinge.
Ø1mm pilot holes for World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Completed
2
19mm
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P.7
M4x25mmSocketHeadScrew
4
M4x25mm
SocketHeadScrew
EngineMount
PL5111050
d4xD9mmWasher
d4xD9mm
Washer
4
Fuel Tank
11
Engine Mount
10
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
Install Balsa 8x8x105mm
(For Fuel Tank Position Fixing ) Fuel Tank
320cc
Fuel Tank
320cc
UP
Fuel Tank
320cc
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P.8
Engine
12
PM3.5x30mm Screw
PM3.5x30mm
4
8
8
M3.5 Nut M3.5 Nut
d3.5xD8mm Washer
d3.5xD8mm
Washer
Installed Engine Position
Throttle Pushrod
Ø1.2x420mm Plastic Tube
d2xD3x300mm
115 mm
4.53 in.
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Front Sponge
10x80x200mm
Receiver
Battery
Elevator Pushrod
Rudder Pushrod
Fuel Tube Ø6x5mm
Elevator Servo
Rudder Servo
Straper
Throttle Servo
Throttle Pushrod
Ø1.2x420mm Elevator Pushrod
Ø1.8x60mm
P.9
Radio Equipment
14
Completed
Bottom View
Install and arrange the servo as shown in
the diagram.
Servo Set
13
3x3mm Set Screw
M2 Nut
Linkage Connector
1
1
1
2
2mm Washer
Elevator Servo
Pushrod Connector
PWA2x8mmScrew PWA2x8mm
4
Plywood
122x79.3x2mm
1mm
M2 Nut
Throttle Pushwire
3mm
2mm
Washer
2mm
Washer
Throttle Servo
1.5mm
Please refer to the attached sheet for linkage connector installation.
J1(Pushrod Ø1.8x60mm) J1
J2
J2(Pushrod Ø1.8x550mm)
Elevator Pushrod
Ø1.8x60mm
KM2x8mm
M2 Nut
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P.10
Main Wing
15
d4xD12mmWasher
d4xD12mm
Washer
Plywood
2x30x100mm
(WingProtection)
M4x30mmSocketHeadScrew
M4x30mm
SocketHeadScrew
2
2
Completed
Canopy
16
d1.5xD6.5mmSIliconGrommet
PWA2.3x8mmScrew
4
4
First insert the grommet to the canopy then apply screw.
Completed
d1.5xD6.5mm
SIliconGrommet
PWA2.3x8mm
1mm
1mm
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P.11
Cowling & Spinner
17
Spinner
Ø57mm
Wing Setting
18 Adjust the wing and fuselage configuration as shown in the diagrams.
A=A'
B=B'
C=C'
D=D'
Completed
d1.5xD6.5mmSIliconGrommet
PWA2.6x12mmScrew
PWA2.6x12mm
d1.5xD6.5mm
SIliconGrommet
4
4
B B’
A A’
D C C’ D’
1mm
Please refer to the attached sheet for usage of the
transparent 3D template.
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P.12
Control Throws
19
C.G.
20
Adjust the control throws as shown in the
diagram. These throws are good for general
flying. You can adjust according to your
personal preference.
The ideal C.G. position is 85mm ( 3.35 in ) behind the leading
edge measured at where the wing meets the fuselage. In order to obtain
the C.G. specified, add weight to the fuselage or move the battery
position. Check the C.G. before flying.
Rudder 20mm
20mm
Elevator 10mm
10mm
9mm
9mm
Aileron
Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer
is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
# is specially designed to be powered by 4C 0.52-0.56 engine, using a more
powerful engine does not mean better performance. In fact, over powered engine may
cause structural damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never
get too close to a running propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron
to remove the wrinkles. Please begin with lower temperature setting and gradually raise
the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
Don't use hot iron near the seams or edges, hot iron will melt the glue and shrink the
covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
A2830805
Warning!
85mm
C.G.
3.35 in
BARBERA JEAN 52
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LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn. Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 4749-K,Bennett Drive, Livermore, CA94551 USA.
1. Name:______________________________________________
2.Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________
Wing QC#__________ Fuselage QC# _______________________
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
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This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
1 2
3 4
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A2830805
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