THE WORLD MODELS Zero Fighter 60S User manual

A064SPO29991407
Warning ! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual
at hand for quick reference.
* Specifications are subject to change without notice.*
0.60-0.75 cu. in. displacement 2-stroke
Requires : 6-channel radio w/ 6 standard servos
and 1 low profile retract servo
Zero Fighter 60S
INSTRUCTION MANUAL
60.0 in / 1520 mm
635 sq in / 41.0 sq dm
7.5 lbs / 3400 g
45.5 in / 1150 mm
Wing Span
Wing Area
Flying Weight
Fuselage Length
Specifications
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
(A064S)
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A064SPO29991407
P.1
INDEX
BEFORE YOU BEGIN
P.1
PARTS LIST
P.2
SAFETY PRECAUTIONS
P.11
BEFORE YOU BEGIN
ASSEMBLY
P.3-10
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRYFIT
and check for defects for all parts that will require CAor Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts, but will not extend to the parts that are good before
gluing to defective parts during assembly.
Warranty will not cover any parts modified by customer.
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
3mm
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Applythreadlocker
Warning!
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A064SPO29991407
Parts List
P.2
COVERING:
TOUGHLON STL 202 GRAY
TOUGHLON STL 330 CADMIUM YELLOW
TOUGHLON STL 340 OLIVE DRAD
1. MAIN WING -- 1 pair
2. RETRACTABLE LANDING GEAR -- 1 set
SCREW KA3x14mm -- 8 pcs
RIGHT ANGLE WHEEL SPACER PL4121040 -- 2 sets
COLLAR 4.1mm w/ Set Screw -- 2 sets
MAIN WHEEL Ø58mm -- 2 pcs
RETRACTABLE LANGING GEAR COVER -- 2 sets
3. SERVO MOUNTING PANEL PL5310000 -- 1 pair
SCREW PWA2x8mm -- 8 pcs
4. TRI-HORN M3x14mm (L) -- 2 sets
STRAPER -- 2 pcs
CLEVIS -- 2 pcs
FUEL TUBE Ø6x5mm -- 4 pcs
SCREW PB2x12mm -- 2 pcs
SCREW PB2x16mm -- 4 pcs
PUSHROD Ø1.8x90mm w/ Threads (For Aileron) -- 2 pcs
5. PLYWOOD 9x29x90mm (Wing Joiner) -- 1 pc.
PLYWOOD 4x30x61mm -- 1 pc.
6. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 2 sets
PLYWOOD 3x32x62mm -- 1 pc.
7. PLYWOOD 2x8x20mm -- 1 pc.
RING Ø2.3mm -- 2 pcs
STRAPER -- 1 pc.
CLEVIS -- 2 pcs
FUEL TUBE Ø6x5mm -- 3 pcs
PUSHROD Ø1.8 mm Y-style w/ Threads (For Flap Servo) --1 pc
8. DROP TANK -- 1 pc.
SOCKET HED SCREW M3x14mm -- 2 pcs
WASHER d3xD7mm -- 4 pcs
M3 NUT -- 2 pcs
9. STABILIZER & ELEVATOR-- 1 set
10. VERTICAL FIN & RUDDER -- 1 set
TAIL LANDING GEAR -- 1 set
TAIL WHEEL Ø25mm -- 1 pc.
SCREW PA3x12mm -- 2 pcs
COLLAR Ø2.1 w/ Set Screw -- 1 set
11. FUEL TANK 380cc -- 1 set
CABLE TIE 1.5x5x400mm -- 1 pc.
DOUBLE-SIDE TAPE 40x100mm -- 1 pc.
12. ENGINE MOUNT PL5111070 -- 1 set
SOCKET HEAD SCREW M4x25mm – 4 pcs
WASHER d4xD9mm -- 4 pcs
13. SOCKET HEAD SCREW M4x30mm – 4 pcs
WASHER d4xD9mm -- 8 pcs
M4 NUT -- 8 pcs
THROTTLE PUSHWIRE Ø1.2x300mm -- 1 pc.
PLASTIC TUBE d2XD3x200mm -- 1 pc.
14. COWLING --1 pc.
TRANSPARENT 3D TEMPLATE -- 1 pc.
SCREW PA3x12mm -- 4 pcs
SCREW PM3x8mm -- 4 pcs
WASHER d3xD7mm -- 8 pcs
M3 NYLON INSERT LOCK NUT -- 4 pcs
ALUMINUM PLATE 1.5x10x153mm -- 2 pcs
SPINNER Ø63mm PH26W0630 -- 1 set
15. CANOPY -- 1 pc.
PILOT(PC001086A) -- 1pc.
DOUBLE-SIDED TAPE -- 1 pc.
SCREW PWA2.3x8mm -- 4 pcs
SCREW PA2x6mm -- 2 pcs
SILICON GROMMET d1.5 x D6.5mm (For Canopy) -- 4 pcs
ALUMINUM PLATE (For Fixing Antenna) -- 1 pc.
ANTENNA -- 1 pc.
16. TRI-HORN M3x14mm (L) -- 1 set
SCREW PB2x12mm -- 3 pcs
CLEVIS -- 1 pc.
PUSHROD Ø1.8x730mm w/ Threads (For Rudder) -- 1 pc.
FUEL TUBE Ø6x5mm--1 pcs
17. TRI-HORN M3x9mm (L) -- 2 sets
SCREW PB2x16mm -- 6 pcs
CLEVIS -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
PUSHROD Ø1.8x655mm w/ Threads (For Elevator) -- 2 pcs
18. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 1 set
19. PLYWOOD 3x44x121mm (For Throttle Servo) -- 1 pc.
BALSA 7 x 7 x 40mm (For Fuselage Servo Stand) -- 4 pcs
PLYWOOD 6x60x119mm (For Rudder & Elevator Servo ) -- 1 pc.
SPONGE 10x80x200mm -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
STRAPER -- 2 pcs
PUSHROD CONNECTOR PL4410010 -- 1 set
PUSHROD Ø1.8x80mm (For Elevator) -- 1 pc.
20. SOCKET HED SCREW M4x35mm -- 2 pcs
WASHER d4xD15mm --2 pcs
21. DECALS: A064SDEC -- 1 set
COVERING FILM -- 2 pcs
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A064SPO29991407
Peel off shaded portion
covering film
Aileron Servo Lead
RetractableLangingGear
23mm Set Screw
3mm Set Screw
4.1mm Collar 2
2
P.3
Main Wing
1
KA3x14mm Screw8
KA3x14mm
PWA2x8mm Screw
8
PWA2x8mm
Aileron Servo
3
Bottom View
Bottom View
Pre-glued
1mm
1mm
Bottom View
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A064SPO29991407
Retractable Landing Gear Servo
6
LINKAGE CONNECTOR
3x3mmSet Screw
2
2
2
4
2mm Nut
Linkage Connector
2mm Washer
Main Wing
5
Peel off shaded portion
covering film for lead to
another aileron servo
Peel off shaded
portion covering film.
For Flap Servo
Wing Joiner
Plywood 4x30x61mm Lead toAileron Servo
Aileron Servo
4
PB2x12mm Screw
PB2x16mm Screw2
4
P.4
Ø1mm pilot holes for The World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Bottom View
Please apply glue to all surfaces of wing Joiner.
TWM PL8210010
CLEVIS WRENCH
Tri-Horn
M3x14mm
FuelTube
Ø6x5mm
Clevis PB2x16mm
PB2x12mm
Pushrod Ø1.8x90mm
1mm
Straper Fuel Tube
6x5mm
Ø
Wheels up position
To
R-side
Wheels down Position
To
L-side
PUSHROD TRAVEL
21mm
or
Plywood 3x32x62mm
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A064SPO29991407
FuelTube
6x5mm
Straper
Clevis
Ring
Flap Servo
7
P.5
TWM PL8210010
CLEVIS WRENCH
DropTank Setup
8
Peel off shaded portion
covering film.
5LQJɎPP
Plywood
2x8x20mm
1.5mm
Bottom View
G['PP Washer
4
Completed
Main Wing
Drop Tank
0[PP
01XW
G['PP
Washer
G['PP
Washer
2
2
0[PP Socket Head Screw
M2 Nut
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A064SPO29991407
P.6
Pre-glued
Vertical Fin / Rudder
10
PA3x12mm Screw
3mm Set Screw
2.1mm Collar
2
1
1
3mm Set Screw
PA3x12mm
C=C
CC
2mm
1mm
Pre-glued
FuelTank
11
380cc
UP
Stabilizer/ Elevator
9
A = A'
A A'
Pre-glued
(Stabilizer)
(Main Wing)
BB'
B=B'
Temporary install the main wing,adjust leveling of the
stabilizer to make it as parallel to the main wing as possible. Pre-glued
Cable Tie 1.5x5x400mm
Double-side Tape
40x100mm
Completed
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A064SPO29991407
P.7
Engine
13
d4xD9mm Washer 4
8
8
M4 Nut
PlasticTube
d2xD3x200mm
M4x30mm
Illustration is for side mounting.
You can mount the engine upright
or invertecl simply by rotating the
engine mount. Thrust angles will
not be affected.
Install Engine position
Spinner
62mm
Fire
Wall
115mm
4.53 in.
M4 Nut
d4xD9mm
Washer
3mm
4mm
M4x30mm Socket Head Screw
Cowling
14
PM3x8mm Screw
d3xD7mm Washer 4
8
4
4
PA3x12 Screw
M3 Nylon Insert Lock Nut
PA3x12mm
Aluminum Plate Nylon Insert
Lock Nut
PM3x8mm d3xD7mm
1mm
2.5mm
Fuel Filler
PL8110030
Engine Mount
12
M4x25mm Socket Head Screw
d4xD9mm Washer4
4
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
Engine Mount
PL5111070
M4x25mm
Washer
d4xD9mm
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A064SPO29991407
P.8
PB2x12mm Screw 3
Peel off shaded portion
covering film.
Rudder Pushrod
16
Ø1mm pilot holes for The World Models tri-horn arepre-drilled.
Please look for pin-hole marks at side of control surfaces.
TWM PL8210010
CLEVIS WRENCH
Fuel Tube
Ø6x5mm
Clevis
Rudder Pushrod
Ø1.8x730mm
PB2x12mm
Tri-horn
M3x14mm
Elevator Pushrod
17
PB2x16mm Screw 6
Peel off shaded
portion covering film
Bottom View
Ø1mm pilot holes for The World Models tri-horn arepre-drilled.
Please look for pin-hole marks at under side of controlsurfaces.
TWM PL8210010
CLEVIS WRENCH
Tri-Horn
M3x9mm
FuelTube
Ø6x5mm
Clevis
PB2x16mm
Pushrod Ø1.8x655mm
Canopy
15
PWA2.3x8mm Screw
PA2x6mm Screw
d1.5 x D6.5mm Silicon Grommet
4
4
2
Apply double-sided tape
Silicon Grommet
d1.5x6.5mm
Antenna
PWA2.3 x 8mm
PA2 x 6
Antenna Fixing
First insert the grommet to the canopy then apply screw.
1mm
3mm
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A064SPO29991407
P.9
Front
Plywood
3x44x121mm
Included with the
Radio Set.
Fix the throttle servo tray either to
the right or left side of the fuselage
according to your throttle pushrod
location.
Plywood
6x60x119mm
Bottom View
Balsa 7x7x40mm
Receiver / Battery
Sponge Sheet 10 x 80 x 200mm
Bottom View
Battery
FuelTank
380cc
Receiver
Throttle
Servo
Rudder
Servo
Elevator
Servo
Radio Equipment
19
Straper FuelTube
FuelTube
Front
Install Sponge for inserting Battery and Receiver.
Straper
1mm
Charge Receptacles
KP0041300
Elevator Servo
Pushrod Connector
KM2x8mm
M2Nut
Elevator Pushrod
Ø1.8x80mm
J1
J2
J1(Pushrod Ø1.8x80mm)
J2(Pushrod Ø1.8x655mm)
ServoSet
18
3x3mm Set Screw
M2 Nut
Linkage Connector
3
3
3
6
2mm Washer
Throttle Pushwire
Please refer to the attached sheet for linkage connector installation.
3x3mm Set Screw
2mm
Washer
2mm
Washer
M2 Nut
Throttle Servo
1.5mm
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A064SPO29991407
P.10
Wing Setting
21
A
A = A' B = B'
C = C'
A' B B'
C C'
Adjust the wing and fuselage configuration
as shown in the diagrams.
ControlTrows
22
Elevator
Rudder
Flap
Aileron
25mm
25mm
50mm
50mm
20mm
12mm
12mm
Adjust the control throws as shown in
the diagram. These throws are good for
general flying. You can adjust according
to your personal preference.
Main Wing
20
2
2
M4x35mm Socket Head Screw
d4x15mm Washer
M4x35mm
d4x15mm
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A064SPO29991407
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly pre-adjusted aircraft.
# is specially designed to be powered by 50 c.c. gasoline engine, using a more powerful
engine does not mean better performance. In fact, over powered engine may cause structural damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get too close to a running
propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron to remove the wrinkles.
Please begin with lower temperature setting and gradually raise the temperature until the wrinkles are gone. Too
hot an iron may damage the covering. Don't use hot iron near the seams or edges, hot iron will melt the glue and
shrink the covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
Important Safety Precautions
P.11
Warning!
ZERO FIGHTER 60S
C.G.
100mm
3.94 in
23
http://www.thewingsmaker.com/instructionManuals.php
The ideal C.G. position is 100mm(3.94in.) behind the leading edge measured at where the wing meets the
fuselage. In order to obtain the C.G. specified, add weight to the fuselage or move the battery position.
Check the C.G. before flying.
If you are converting this model to electric, please move the C.G. forward 10% of current C.G. distance from
leading edge to compensate for weight of fuel.
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A064SPO29991407
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn. Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and
send toAirBorne Models, 4749-K,Bennett Drive, Livermore, CA94551 USA.
1. Name:______________________________________________
2.Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________
Wing QC#__________ Fuselage QC# _______________________
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please callAirBorne Models at 925 3710922 for any assistance in filling this
form.Thank you very much for purchasing our product.
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A064SPO29991407
This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
1 2
3 4
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A064SPO29991407
Optional Parts
Clevis Wrench
Code No. Size Package
PL8210010 1 set
Small Clevis Large Clevis
Field Stand
Code No. Size Package
MS9111430 600 x 240 x 310mm 1 pc
( ACCESSORIES)
180mm Extension
Code No. Size Package
KW0011800 180mm 1 set
Fuel Filler
Code No. Size Package
PL8110030 15 x 22 x 49mm 1 x 1 pc
Charge Receptacles
Code No. Size Package
KP0041300
180mm Y-Cord
Code No. Size Package
KW0021800 180mm 1 pc
Speed : 0.17 sec / 60° @4.8V
0.14 sec / 60° @6.0V
Torque : 3.2kg.cm / 44.8 oz - in @4.8V
4.1kg.cm / 57.4 oz - in @6.0V
Size : 40.6 x 20 x 37mm /
1.60 x 0.79 x 1.46 in
Weight : 39.4 g / 1.39 oz
Code No SV4031
Special tool for clevis installation.
Suitable for standard and small
(EP) clevis.
Standard Servo
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A064SPO29991407
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