Thermacut Ex-trafire 40sd User manual

THERMACUT®

EX-TRAFIRE®

40SD

PLASMA ARC CUTTING SYSTEM

Operator Manual

EX-2-902-001

N-21593

Revision: T-15

English

2020

BEFORE SWITCHING ON OR OPERATING THE SYSTEM,

READ THIS MANUAL, BECOME FAMILIAR WITH THE

CONTENT. KEEP THE MANUAL LOCAL TO THE JOB SITE

WITH EASY ACCESS TO ALL PERSONNEL. THE SYSTEM IS TO BE USED FOR METAL

CUTTING ONLY.

PLEASE, CHECK THE LATEST VERSION OF THE OPERATOR MANUAL ON OUR WEBSITE:

www.ex-traﬁre.com

!IMPORTANT!

EX-TRAFIRE®40SD

Operator Manual, Revision T-152

SECTION 1: SAFETY ��5

!Caution! ��6

Plasma arc rays can burn eyes and skin��6

Noise can damage hearing ��6

Flying sparks (arc spray) can cause injury, ﬁre or explosion��6

Caution! Readoperator’smanual��6

Cutting can cause ﬁre or explosion ��7

Electric shock can kill��7

Plasma arc can injure��7

Flying sparks (arc spray) can cause injury, ﬁre or explosion��7

Hot parts can cause severe burns��7

Smoke and gases can be hazardous��8

Caution when cutting around gas cylinders��8

Do not exceed the recommended duty cycle, this can lead to overheating and cause

damage to the system��8

Magnetic ﬁeld can affect pacemakers ��8

Plasma cutting can cause interference��8

Safety Sticker ��9

SECTION 2: SPECIFICATIONS �� 2-11

Dimensions and weight of the plasma arc power supply ��2-11

Speciﬁcations: plasma arc power supply ��2-12

Speciﬁcations: Torch FHT-EX®40 ��2-13

Hand torch dimensions and conﬁguration��2-14

Machine torch dimensions and conﬁgurations��2-14

Symbols and marking��2-15

SECTION 3: INSTALLATION�� 3-16

Upon receipt of goods��3-17

Claims��3-17

Box contents��3-17

Power supply location ��3-18

Mains power connection ��3-18

Connecting to an engine drive power generator��3-18

Grounding ��3-18

Mains power lead ��3-19

Single-phase mains power lead��3-19

Installation of single-phase mains power lead��3-19

The mains power lead connection ��3-20

Torch installation step by step��3-20

INDEX

EX-TRAFIRE®40SD

Operator Manual, Revision T-15 3

Plasma gas supply ��3-23

Additional gas ﬁltration��3-23

Gas supply installation ��3-24

Alignment of the machine torch FHT-EX®40M ��3-24

System CNC interface connection��3-25

Set the DIP switches to one of the following settings� ��3-25

Activating an external DC coil with an external power supply ��3-26

Activating an external AC coil with an external power supply��3-26

Activating an industrial isolated module with an external power supply��3-27

The circle cutting guide installation - for the FHT-EX®30/40H��3-28

SECTION 4: OPERATION �� 4-31

Front view��4-32

Front control panel ��4-32

Rear view��4-33

Rear control panel detail��4-33

Torch consumables installation��4-34

Turn ON��4-35

Check the LED indicators��4-35

Operating the hand torch��4-36

Operating the torch safety trigger��4-36

Fit the work clamp ��4-37

Edge start cutting��4-37

Hand torch cutting technique ��4-38

Piercing ��4-39

Mechanized Cutting Charts��4-40

30 A Mild steel, Mechanized Cutting, Shielded Conﬁguration��4-41

40 A Mild steel, Mechanized Cutting, Shielded Conﬁguration��4-42

SECTION 5: MAINTENANCE�� 5-43

Routine maintenance ��5-44

Consumable parts inspection ��5-45

Purging/draining the built-in ﬁlter��5-46

SECTION 6: TORCHES AND TORCH PARTS�� 6-47

FHT-EX®40H Hand Torch Assembly ��6-48

FHT-EX®40H Hand Torch Components ��6-49

FHT-EX®40H Hand Torch Consumables ��6-50

FHT-EX®40M Machine Torch Assembly ��6-51

FHT-EX®40M Machine Torch Components ��6-52

FHT-EX®40M Machine Torch Consumables��6-53

FHT-EX®40M Machine Torch Consumables��6-54

EX-TRAFIRE®40SD

Operator Manual, Revision T-154

SECTION 7: ADITIONAL ORDERING INFORMATION �� 7-55

SECTION 8: TROUBLESHOOTING �� 8-56

SECTION 9: ACCESSORIES�� 9-60

Filter-EX Compressed Air Filter with replacement ﬁlter cartridge��9-60

Filter-EX Quick Connect Couplings��9-60

CNC interface��9-61

O-Ring lubricant��9-61

Circle cutting guide kit for FHT-EX®30/40H��9-61

SECTION 10: SYSTEM CIRCUIT DIAGRAM �� 10-62

Power supply block diagram��10-62

SECTION 11: DISPOSAL OF PRODUCT �� 11-63

Use and disposal of waste��11-63

End of lifetime product disposal��11-63

SECTION 12: WARRANTY �� 12-64

Notes:��12-65

Notes:��12-66

Notes:��12-67

Notes:��12-68

Revision history: ��12-69

Revision history: ��12-70

EX-TRAFIRE®40SD

Operator Manual, Revision T-15 5

SECTION 1�

SAFETY:

!Caution! ��6

Plasma arc rays can burn eyes and skin��6

Noise can damage hearing ��6

Flying sparks (arc spray) can cause injury, ﬁre or explosion��6

Caution! Read operator’s manual��6

Cutting can cause ﬁre or explosion ��7

Electric shock can kill��7

Plasma arc can injure��7

Flying sparks (arc spray) can cause injury, ﬁre or explosion��7

Hot parts can cause severe burns��7

Smoke and gases can be hazardous��8

Caution when cutting around gas cylinders��8

Do not exceed the recommended duty cycle, this can lead to overheating and cause

damage to the system��8

Magnetic ﬁeld can affect pacemakers ��8

Plasma cutting can cause interference��8

Safety Sticker ��9

SECTION 1: SAFETY

EX-TRAFIRE®40SD

Operator Manual, Revision T-156

SAFETY

The symbol shown in this section means: !Caution! !Beware!

¡There are possible hazards with this procedure!

When you ﬁnd this symbol in the manual or on the system,

be cautious, and follow the related instructions to avoid the

hazard�

Follow the safety instructions to avoid danger�

Only qualiﬁed persons should install, operate, maintain and

repair the system�

Keep out of reach of children�

!CAUTION!

1

CAUTION!

READOPERATOR’SMANUAL

Prolonged exposure to noise from plasma cutting/gouging

can cause hearing damage�

• Use approved ear protection when operating the

plasma system�

• Warn others about the dangers of noise�

NOISE CAN DAMAGE HEARING

Flying sparks are created during the metal cutting/gouging

processes; the area around the cutting process should be kept

free from ﬂammables�

• Use face shield/safety glasses with side protection�

• Wear ﬂame resistant clothing, footwear and hand

protection�

• Use earplugs/defenders that are ﬂame resistant to

prevent sparks entering the ear and to reduce the

noise level�

FLYING SPARKS (ARC SPRAY) CAN

CAUSE INJURY, FIRE OR EXPLOSION

PLASMA ARC RAYS CAN BURN EYES AND SKIN

• Use face protection (welding helmet or shield) with

the correct shade of ﬁlter lens ﬁtted to protect your

eyes and face (see Table 1�1)�

• Warn people of the dangers of looking at the arc,

use signs to warn/inform�

Arc rays from the cutting/gouging processes produce intense

visible and invisible rays that can burn eyes and skin�

Use protective clothing made from durable, ﬂame-resistant

material, appropriate footwear and hand protection�

2

EX-TRAFIRE®40SD

Operator manual, Revision T-15 7

Touching electrical parts could cause a fatal shock or severe

burns�

• Do not touch live electrical components�

• Wear dry insulated gloves, shoes and protective clothing�

• Insulate yourself from the work and ground using dry

insulating material large enough for the work area�

• The working area should be clean and dry�

• Switch OFF the system for cleaning and maintenance

operations�

• Do not wrap cables around your body�

• Turn OFF the machine when not in use�

ELECTRIC SHOCK CAN KILL

• Periodically check the power supply cable, to insure

that the outer insulation is intact� Replace the power

supply cable immediately if damaged� DO NOT use

the system with bare or exposed wires, this is highly

dangerous�

• Before removing the cover or handling any of the

internal components of the system, wait 5 (FIVE)

minutes to ensure complete discharge of the

capacitors�

• Keep the system in good condition; repair or replace

damaged parts immediately� Maintain the system in

accordance with the manual�

FIRE PREVENTION

• Keep ﬂammable items away from the work area�

• Ensure that there is a fully charged ﬁre extinguisher in the

work area

• Ventilate the work area, check for ﬂammable/combustible

gases, liquids and materials, remove prior to cutting as

they present a ﬁre risk�

EXPLOSION PREVENTION

• Do not cut in areas containing explosives, ﬂammable

gases or vapors�

• Do not place the system on, over, or near combustible

surfaces�

• Do not operate the system in areas with an atmosphere

containing high concentrations of dust, ﬂammable gases

or vapors�

• Do not use the system to cut pressurized containers that

have not been de-pressurized, vented and cleaned�

Caution! After cutting, the work piece will be HOT!

• Do not touch hot parts bare handed, wear suitable

hand protection�

• Allow cooling time before handling�

CUTTING CAN CAUSE FIRE

OR EXPLOSION

Flying sparks are created during the metal cutting/gouging

processes; the area should be kept free from ﬂammables�

• Use face shield/safety glasses with side protection�

• Wear ﬂame resistant clothing, footwear and hand

protection�

• Use earplugs/defenders that are ﬂame resistant to

prevent sparks entering the ear and to reduce the

noise level�

FLYING SPARKS (ARC SPRAY) CAN

CAUSE INJURY, FIRE OR EXPLOSION

The plasma arc is activated immediately after the torch trigger

is depressed�

• Turn off the power before changing the torch

consumables, the plasma arc can burn through skin and

gloves�

• Do not place your hand or hold the work piece near the

cutting path�

• Do not point the torch toward yourself or other persons�

PLASMA ARC CAN INJURE

3

4

5

HOT PARTS CAN CAUSE SEVERE BURNS

EX-TRAFIRE®40SD

Operator Manual, Revision T-158

Gas cylinders which contain gas under high pressure can

rupture and explode if damaged�

• Handle and use compressed gas cylinders in accordance

with local or national codes�

• Never allow electrical contact between the plasma arc

and a cylinder�

• Never expose cylinders to excessive heat, sparks, slag or

ﬂames�

CAUTION WHEN CUTTING

AROUND GAS CYLINDERS

Plasma Arc Cutting

Current

Protection glass

shade number*

Up to 150A ISO (DIN) 11

150A to 250A ISO (DIN) 12

250A to 400A ISO (DIN) 13

OVER 400A ISO (DIN) 14

* According to ISO 4850:1979

Induction heating of certain materials, adhesives, and ﬂuxes

may cause fumes or smoke�

Breathing the fumes and smoke can be hazardous to your

health

• Keep your face out of the smoke, do not breathe the

fumes�

• Use local exhaust ventilation for fume removal�

• If ventilation is poor, wear an approved air-supplied

respirator�

SMOKE AND GASES CAN

BE HAZARDOUS

• Work in a conﬁned space only if it is well ventilated,

or while wearing an air-supplied respirator� The

smoke and gases from the cutting/gouging process

can displace air and lower the oxygen level causing

injury or death�

• Monitor the breathable air quality as required�

MAGNETIC FIELD CAN

AFFECT PACEMAKERS

• People with pacemakers/hearing aids should avoid

close contact with plasma arc power supply�

• People with pacemakers/hearing aids should consult

their doctor before operating plasma arc power

supply�

Do not exceed the recommended duty

cycle, this can lead to overheating

and cause damage to the system�

• Allow a suitable cooling off period with high demand

usage�

• Observe the duty cycle rating shown on the label

attached to the system�

PLASMA CUTTING CAN

CAUSE INTERFERENCE

• Electromagnetic energy can interfere with sensitive

electronic equipment such as computers, or

computer-driven equipment�

• Ensure that all equipment in the cutting area is

electromagnetically compatible�

• Ensure that the plasma arc cutting system is installed

and positioned in accordance with this manual�

6

7

EX-TRAFIRE®40SD

Operator manual, Revision T-15 9

Safety Sticker

WARNING!

Plasma arc is generated immediately

when the torch trigger is depressed.

Plasma arc is generated immediately when the torch trigger is

depressed. The plasma arc will cut quickly through gloves and skin.

Make sure the power is switched off before changing consumables.

+ = +

1

2

3

4

6

2.1

3.1 3.2 3.3

4.1 4.2 4.3

5.1 5.2 5.3

6.1 6.2 6.3

5

7

Torch consumable installation Safety instructions

EX-0-904-003

N-21191

Machine Shield

Deﬂector

Hand Shield

1. Screw the electrode. Use the electrode wrench

(EX-2-427-010). Do NOT overtighten electrode.

2. Insert the swirl ring. Must seated properly. CAUTION:

Direction of the swirl ring is important! The tip of the laser

marked arrow indicates the installation direction!

3. Perform free movement test of the electrode inside the swirl

ring (by pushing the electrode).

4. Insert the nozzle on the swirl ring.

5. Screw in the nozzle retaining cap and tighten by hand.

DoNOT overtighten.

6. Screw on the hand (contact) shield, machine shield or

deﬂector (and tighten by hand). Do NOT overtighten.

EX-TRAFIRE®40SD

Operator Manual, Revision T-1510

Blank page

EX-TRAFIRE®40SD

Operator Manual, Revision T-15 2-11

Dimensions and weight of the plasma arc power supply ��2-11

Speciﬁcations: plasma arc power supply ��2-12

Speciﬁcations: Torch FHT-EX®40 ��2-13

Hand torch dimensions and conﬁguration��2-14

Machine torch dimensions and conﬁgurations��2-14

Symbols and marking��2-15

SECTION 2�

SPECIFICATIONS:

SPECIFICATIONS

SECTION 2: SPECIFICATIONS

Dimensions and weight of the plasma arc power supply

* Weight of plasma arc power supply without

torch�

11�8 kg*

228�6 mm

177 mm

469�9 mm

EX-TRAFIRE®40SD

Operator Manual, Revision T-152-12

Open circuit voltage (U0)480 VDC

Output characteristic*

* Curve is deﬁned as the output voltage versus output current Drooping

Input voltage (U1) *PFC 100 - 130 VAC (CE) 220 - 240 VAC (CE/C-TICK)

Rated output current (I2) 10–30 A 10–40 A

standard rated output voltage (U2)

at U1= 220 - 240 VAC

140 VDC

X 40% 60% 100%

U2120 V 140 V 140 V

standard rated output voltage (U2)

at U1= 100 - 130 VAC

X 35% 60% 100%

U292 V 90�4 V 88�4 V

Cutting current at 35%/60%/100% duty cycle 100 - 130 VAC (CE) 30/26/21 A

Cutting current at 40%/60%/100% duty cycle 220 - 240 VAC (CE/C-TICK) 40/30/25 A

Maximum input power 100 - 130 VAC (CE) 3�45 kVA

220 - 240 VAC (CE/C-TICK) 5�98 kVA

Duty cycle (X*) at 40º C at rated conditions (U1, I1, U2, I2)

*X=Ton/Tbase,

Ton = time, minutes

Tbase =10 minutes

U1rms X

100 - 130 VAC (CE) 35%

220 - 240 VAC (CE/C-TICK) 40%

Operating temperature −10º – +40º C

Rated AC phases (PH) and line frequency (Hz)

Model CE

PH Hz

1 50-60

Rated input voltage (U1), rated input current (I1) and

effective input current (I1eff*) at rated output voltage

(U2) and rated output current (I2) - for cutting only�

* I1eff = (I1) √X used to determine rating of power cord�

eff = effective

rms = root mean square

U1rms I1rms I1eff

100 - 130 VAC (CE) 28�8*A 17*A

220 - 240 VAC (CE/C-TICK) 26*A 16�4*A

This equipment conforms to IEC 60974-1, IEC 60974-10

Isolation class F

IP Code – Degree of protection provided by enclosure

IP23S*

IP – “International Protection”

2 – No ingress foreign objects ≥ 12�5 mm

3 – No harmful ingress spraying water�

S – fan stationary during water test�

*WARNING: ! DO NOT OPERATE IN RAIN !

Toppling, tilting ( with or without Wheel kit) Up to 15º incline

Gas type Air Nitrogen

Gas quality speciﬁcation

Recommended Air quality:

ISO 8573-1 Class 1�2�2�

Purity ≥ 99�99%

Air max� particle size:

0�1 microns, class 1

ref� to ISO 8573

Air max� oil: 0�1 mg / m3,

class 2 ref�: ISO 8573

Air max� dewpoint: +3° C,

class 4 ref� to ISO 8573

Gas quality Clean, moisture-free, without oil

Gas input pressure and ﬂow 10 bar/145 psi 120 l/min

Dimensions ( l x h x w ) (mm) 469�9 x 228�6 x 177

Weight (kg) 11�8

Speciﬁcations: plasma arc power supply

* PFC - power factor control automatically detects input voltage and adjusts output current�

EX-TRAFIRE®40SD

Operator Manual, Revision T-15 2-13

Speciﬁcations: Torch FHT-EX®40

Torch Torch FHT-EX®40H

Recommended capacity 12 mm*

Maximum capacity 20 mm*

Piercing capacity 8 mm*

Plasma cutting - 10 °C to + 40 °C

Transport and storage - 25 °C to + 55 °C

Relative humidity up to 90 % at 20 °C

Application process plasma cutting

Type of use manual and mechanized

Pilot current 10 A -18 A

Rated current and corresponding duty cycle 40 A/100%

Type of gas compressed air

Gas ﬂow rate approx� 120 l/min

Operating (dynamic) pressure 4�5 bar

Min�/Max� operating pressure 3�5-5�0 bar

Gas post ﬂow delay ≥ 20 sec�

Type of voltage DC direct voltage

Protection type of the machine-side connections IP3X (EN 60 529)

Type of connection TCS (torch connection system) - 13 pin

Voltage rating 500V peak value

Rated value of control leads (trigger and cap sensor) 42 VAC / 0�1-1A

Standard lenght (other length availible on request) 4 m / 5 m / 7�5 m / 15 m

Structure of cable (Bikox) compact cable

*Cutting capacity (Values for low alloyed steel, e�g� Mild Steel S235JR)

Weight

FHT-EX®40 Hand Torch

4 m / 1�2 kg

5 m / 1�4 kg

7�5 m / 1�8 kg

15 m / 3�2 kg

FHT-EX®40 Machine Torch

4 m / 1�2 kg

5 m / 1�4 kg

7�5 m / 1�8 kg

15 m / 3�2 kg

The FHT-EX®manual cutting torche is designed for plasma cutting of metalic conductive materials�

Torch construction: torch body, handle, leadset and consumables�

FHT-EX®torches fulﬁll the requirements of IEC/EN 60974-7�

EX-TRAFIRE®40SD

Operator Manual, Revision T-152-14

Machine torch dimensions and conﬁgurations

Shielded conﬁguration

using machine shield�

Unshielded conﬁguration

using deﬂector�

Hand torch dimensions and conﬁguration

Shielded conﬁguration using drag shield�

EX-TRAFIRE®40SD

Operator Manual, Revision T-15 2-15

Symbols and marking

S Mark;

The mark indicates that the power supply and torch are suitable for use in environments with

danger of electrocution� The hand torches must have shielded consumable parts ﬁtted to maintain

mark compliance�

CE Mark;

This marking signiﬁes the manufacturer’s declaration of conformity to applicable European

directives and standards (EMC & LVD)�

C-Tick Mark;

This mark signiﬁes compliance with appropriate Australian EMC standard�

IEC symbols;

The following symbols may be present on the plasma arc power supply data plate, control labels

and switches�

Symbol Description Symbol Description

Alternating Current (AC) power The terminal for the external

protective (earth) conductor

V

Over-Current (OC),

Over-Temperature (OT) Power is ON

V

(TIP/TORCH) Missing or loose

nozzle/torch spare parts

(consumables)

Power is OFF

V

(GAS) Low inlet gas pressure alarm An inverter-based power supply

Direct Current (DC)

power - DC WORK RUN Cutting Mode

DC WORK Torch Switch ON indicator TEST Gas Test Mode

V

EX-TRAFIRE®40SD

Operator Manual, Revision T-153-16

SECTION 3�

INSTALLATION:

SECTION 3: INSTALLATION

Upon receipt of goods��3-17

Claims��3-17

Box contents��3-17

Power supply location ��3-18

Mains power connection ��3-18

Connecting to an engine drive power generator��3-18

Grounding ��3-18

Mains power lead ��3-19

Single-phase mains power lead��3-19

Installation of single-phase mains power lead��3-19

The mains power lead connection ��3-20

Torch installation step by step��3-20

Plasma gas supply ��3-23

Additional gas ﬁltration��3-23

Gas supply installation ��3-24

Alignment of the machine torch FHT-EX®40M ��3-24

System CNC interface connection��3-25

Activating an external DC coil with an external power supply ��3-26

Activating an external AC coil with an external power supply��3-26

Activating an industrial isolated module with an external power supply��3-27

The circle cutting guide installation - for the FHT-EX®30/40H��3-28

EX-TRAFIRE®40SD

Operator Manual, Revision T-15 3-17

INSTALLATION

Upon receipt of goods

1� Verify that all ordered items have been received, for short shipment or damage to equipment,

contact the Authorized Supplier�

2� If there is evidence of damage, see Claims, below�

3� All communication relating to this plasma arc system should include the model and serial

number located on the bottom of the plasma arc power supply�

4� Read the information in the SAFETY section of this manual before installing and operating the

system�

Claims

Claims for shipping damage; If the unit has been damaged in transit, contact the carrier

immediately, take photographs of the packaging and areas of damage on the system� Inform

Authorized Supplier, who will provide copies of relevant documentation� For further assistance,

contact Customer Services, details are listed at the back of this manual�

Claims for defective or missing goods; All systems shipped from Authorized Supplier have been

subjected to a rigorous quality control procedure� If any of the parts are found to be defective or

missing, contact Authorized Supplier with the relevant information� For further assistance contact

Customer Services, details are listed at the back of this manual�

Box contents

Check the items that are shown in the illustration below� Packaging also includes an air line

connection DN7�2ES plug with male thread G1/4”�

CONSUMABLE

STARTER KIT

OPERATOR

MANUAL

or

EX-TRAFIRE®40SD

Operator Manual, Revision T-153-18

Power supply location

Place the plasma arc power supply EX-TRAFIRE®40SD on a ﬂat even surface with a minimum

distance of 0�5m of clear space all round to ensure good ventilation�

Mains power connection

The EX-TRAFIRE®40SD plasma arc power supply requires a 100 - 130 VAC (CE) – 220 -240 VAC

(CE/C-TICK) single-phase mains power source� Use a circuit breaker for power line input so that

the operator can turn off the power supply quickly in an emergency� Locate the switch so that it is

easily accessible to the operator� The interrupt level of the switch must be equal to or exceed the

continuous rating of the fuses� Use slow blow fuses with a suitable capacity in accordance with local

and national electrical codes�

Connecting to an engine drive power generator

When using an engine drive generator to power the EX-TRAFIRE®40SD:

• Engine drive operation;

1� Set engine drive output to single-phase AC�

2� Plug the EX-TRAFIRE®40SD mains power lead in to the power outlet�

3� Hard wire connection (No plug ﬁtted) should be performed by a certiﬁed electrician�

4� Set the engine drive to maximum output (see chart below)�

5� For optimum performance, do not share the engine drive with other equipment such as

welding plant, lighting systems or angle grinders�

Single-phase, 50/60 Hz

Input voltage Engine drive rating Current output EX-TRAFIRE®40SD

Performance

100 - 130 VAC 3�45 kW 30 A full arc stretch

220 - 240 VAC 5�98 kW 40 A full arc stretch

Grounding

To reduce electromagnetic interference (EMI) and to ensure personal safety and correct operation,

the EX-TRAFIRE®40SD must be properly grounded through the mains power lead in accordance with

local and national electrical codes of practice� The single-phase service must be of the 3-wire type

with a protective green-yellow wire for protective earth ground and must comply with national and

local electrical codes of practice�

EX-TRAFIRE®40SD

Operator Manual, Revision T-15 3-19

Mains power lead

EX-TRAFIRE®40SD is supplied with a 3 meter length of 3 core 2�5 mm2ﬂexo cable without plug�

Use of an alternative mains power lead is at the discretion of the user� The mains power lead shall

comply with local and national codes of practice� The mains power lead should be installed by a

certiﬁed electrician� See the length requirements listed below�

Recommended mains power lead extension

Input voltage Recommended wire cross-section Length

100 - 130 VAC (CE) / 1 phase 4 mm2 Up to 15 m

220 - 240 VAC (CE/C-TICK) / 1 phase 2�5 mm2 Up to 40 m

Note: The system was tested with a 3 meter mains power lead for compliance with EMC standards�

Single-phase mains power lead

CE models are ﬁtted with a 3 wire 2�5 mm2mains power lead� To operate the EX-TRAFIRE®40SD,

use a plug that complies with national and local codes of practice� A certiﬁed electrician or

electrotechnically competent person should connect the mains power lead to the plug�

Installation of single-phase mains power lead

Green-Yellow

Black (Brown)

Blue

UNIT CE

L Black (Brown)

N Blue

Earth Green-Yellow

Strip and prepare the mains power lead as show below:

EX-TRAFIRE®40SD

Operator Manual, Revision T-153-20

The mains power lead connection

A certiﬁed electrician or competent person should connect the mains power lead

to a plug or hard wire to a suitable supply according to national standards�

Torch installation step by step

1� TURN “OFF” the power supply

OFF (0) / Turn OFF

ON (I) / Turn ON

Torch latch key position of TCS

(Torch Connection System) plug

2� Torch connection – power supply location

THERMACUT EX-TRAFIRE 40SD User manual

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