Thermal Arc A-07360 User manual

208
208
V
V
230
230
V
V
60
60
H Z
250
250
FABRICATOR®
MIG WELDING MACHINE
210
Service Manual
Revision: AE Issue Date: June 19, 2006 Manual No.: 0-4879B
Operating Features:
Art # A-07360

WARNINGS
Read and understand this entire Manual and youremployer’s safety practices before installing,
operating, orservicing the equipment.
While the information contained in this Manual represents the Manufacturer's best judgement,
the Manufacturerassumes no liability forits use.
Fabricator210 MIG Welding Machine
Instruction Manual Number0-4879B for:
Package System Part Number100047B-001
PowerSource Part Number707222
Published by:
Thermadyne Inc.
82 Benning Street
West Lebanon, New Hampshire, USA 03784
[phone]
www.thermalarc.com
©Copyright 2006, 2007,2008 by
Thermadyne Industries Inc.
All rights reserved.
Reproduction of this work, in whole orin part, without written permission of the pub-
lisheris prohibited.
The publisherdoes not assume and hereby disclaims any liability to any party forany
loss ordamage caused by any errororomission in this Manual, whethersuch error
results from negligence, accident, orany othercause.
Publication Date: June 19, 2006
Revision AE Date: May 23, 2008
Record the following information for Warranty purposes:
Where Purchased: ___________________________________
Purchase Date: ___________________________________
Equipment Serial #: ___________________________________
i

TABLE OF CONTENTS
SECTION 1:
SAFETY INSTRUCTIONS AND WARNINGS ....................................................... 1-1
1.01 Arc Welding Hazards ...................................................................................... 1-1
1.02 Principal Safety Standards ............................................................................. 1-4
1.03 Precautions De Securite En Soudage A L’arc .................................................. 1-5
1.04 Dangers relatifs au soudage à l’arc................................................................. 1-5
1.05 Principales Normes De Securite ..................................................................... 1-8
SECTION 2:
INTRODUCTION ...................................................................................... 2-1
2.01 How To Use This Manual ................................................................................ 2-1
2.02 Equipment Identification................................................................................. 2-1
2.04 Symbol Chart ................................................................................................. 2-2
2.05 General Information ....................................................................................... 2-3
2.06 Safety ............................................................................................................. 2-3
2.07 Protective FilterLenses .................................................................................. 2-3
2.08 UserResponsibility ........................................................................................ 2-3
2.09 Duty Cycle ...................................................................................................... 2-4
2.10 Specifications ................................................................................................. 2-4
2.11 Included Items ............................................................................................... 2-6
2.12 Optional Accessories ...................................................................................... 2-6
SECTION 3:
INSTALLATION ....................................................................................... 3-1
3.01 Environment ................................................................................................... 3-1
3.02 Location ......................................................................................................... 3-1
3.03 Ventilation ...................................................................................................... 3-1
3.04 Input PowerRequirements............................................................................. 3-2
3.05 Alternative Mains Supply Voltages ................................................................. 3-2
3.06 Quick Setup .................................................................................................... 3-3
3.07 Installation of Shielding Gas (GMAW) Process .............................................. 3-4
3.08 Attaching the Gun and Cable Assembly to the PowerSource ......................... 3-7
3.09 Input And Output Wire Guide Installation ....................................................... 3-9
3.10 Selection and Installation of Feedrolls ............................................................ 3-9
3.11 Installing Wire Spool .................................................................................... 3-10
3.12 Inserting Wire into the Feedhead.................................................................. 3-11
3.13 WirefeederDrive RollerPressure Adjustment .............................................. 3-12
3.14 Wire Reel Hub Brake .................................................................................... 3-12
3.15 Spool Gun Attachment ................................................................................. 3-13
3.16 Polarity Changeover..................................................................................... 3-14

TABLE OF CONTENTS (continued)TABLE OF CONTENTS
SECTION 4:
OPERATION ........................................................................................... 4-1
4.01 PowerSupply Controls, Indicators and Features ............................................ 4-1
4.02 Weld Mode Selector....................................................................................... 4-4
4.03 TWECO Weldskill 250 AMP Weld Gun ............................................................ 4-6
4.04 Installing A New Wire Conduit ........................................................................ 4-7
4.05 MIG Gun Maintenance .................................................................................... 4-8
4.06 Basic Welding Technique ................................................................................ 4-8
4.07 Stitch Welding Operation.............................................................................. 4-10
4.08 Spot Welding Operation ............................................................................... 4-11
4.09 Gas Selection forGas Metal Arc Welding ..................................................... 4-12
4.10 Welding Setting Selection Guide .................................................................. 4-14
SECTION 5:
MAINTENANCE ....................................................................................... 5-1
5.01 Routine Maintenance & Inspection................................................................. 5-1
SECTION 6:
TROUBLESHOOTING ................................................................................ 6-1
6.01 Basic Troubleshooting .................................................................................... 6-1
6.02 Solving Problems Beyond the Welding Terminals .......................................... 6-2
6.03 Welding Problems .......................................................................................... 6-4
SECTION 7:
ADVANCED TROUBLESHOOTING .................................................................. 7-1
7.01 Preliminary Checks......................................................................................... 7-1
7.02 Initial Setup Conditions .................................................................................. 7-2
7.03 Primary PowerTest ........................................................................................ 7-2
7.04 Logic and Control Tests .................................................................................. 7-3
7.05 Spool Gun Control (J1) Test ........................................................................... 7-4
7.06 Output Voltage Test ........................................................................................ 7-5
7.07 Wire Feed & Weld Test .................................................................................. 7-6
7.08 Primary PowerProblems ............................................................................... 7-6
7.09 Logic and Control Problems ........................................................................... 7-7
7.10 Spool Gun Control (J1) Problem .................................................................... 7-8
7.11 Output Voltage Problem ................................................................................. 7-8
7.12 Wire Feed and Weld Problems ....................................................................... 7-8
7.13 Terminal Block Test ...................................................................................... 7-9
7.14 SW3 Coarse and SW4 Fine Rotary Switch Test ............................................ 7-10
7.15 MIG TimerPCB (PCB2) Test ......................................................................... 7-12
7.16 RectifierAssembly Test ............................................................................... 7-13
7.17 Main TransformerTest ................................................................................. 7-14

TABLE OF CONTENTS
SECTION 8:
CIRCUIT OPERATION ................................................................................ 8-1
8.01 Circuit Operation Of The Control PCB 7977964 .............................................. 8-1
8.02 Circuit Operation Of The MIG Timer PCB 7977965......................................... 8-2
8.03 Circuit Operation Of The Digital Volt/Amp PCB 704883 .................................. 8-2
8.04 Circuit Operation Of The Spool Gun PCB 7978034 ......................................... 8-3
SECTION 9:
PARTS LIST .......................................................................................... 9-1
9.01 Equipment Identification ................................................................................. 9-1
9.02 How To Use This Parts List ............................................................................ 9-1
9.03 External Replacement Parts............................................................................ 9-2
9.04 Major Electrical and Mechanical Replacement Parts ...................................... 9-4
9.05 Internal Replacement Parts (1) ...................................................................... 9-5
9.06 Internal Replacement Parts (2) ...................................................................... 9-6
9.07 Internal Replacement Parts-Spool Assembly ................................................. 9-7
9.08 Internal Replacement Parts-Wire Feed ........................................................... 9-8
9.09 Wire Feeder Replacement Parts...................................................................... 9-9
APPENDIX 1: OPTIONAL ACCESSORIES AND CONSUMABLES ...................................... A-1
APPENDIX 2: OPTIONS AND ACCESSORIES (CON'T) ................................................. A-2
APPENDIX 3: FEED ROLL KITS .......................................................................... A-3
APPENDIX 4: POWER SUPPLY CIRCUIT DIAGRAM ................................................... A-4
APPENDIX 5: MAIN PCB CIRCUIT DIAGRAM ........................................................... A-6
APPENDIX 6: SPOT TIMER CIRCUIT DIAGRAM ....................................................... A-8
LIMITED WARRANTY
WARRANTY SCHEDULE
GLOBAL CUSTOMER SERVICE CONTACT INFORMATION .......................... Inside Rear Cover

1-1
June 19, 2006
FABRICATOR 210
1.01 Arc Welding Hazards
WARNING
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks or
severe burns. The electrode and work circuit is electrically
live wheneverthe output is on. The input powercircuit
and machine internal circuits are also live when power
is on. In semiautomatic orautomatic wire welding, the
wire, wire reel, drive roll housing, and all metal parts
touching the welding wire are electrically live. Incorrectly
installed orimproperly grounded equipment is a hazard.
1. Do not touch live electrical parts.
2. Weardry, hole-free insulating gloves and body protection.
3. Insulate yourself from work and ground using dry insulating mats
orcovers.
4. Disconnect input powerorstop engine before installing or
servicing this equipment. Lock input powerdisconnect switch
open, orremove line fuses so powercannot be turned on
accidentally.
5. Properly install and ground this equipment according to its Owner’s
Manual and national, state, and local codes.
6. Turn off all equipment when not in use. Disconnect powerto
equipment if it will be left unattended orout of service.
7. Use fully insulated electrode holders. Neverdip holderin waterto
cool it orlay it down on the ground orthe work surface. Do not
touch holders connected to two welding machines at the same
time ortouch otherpeople with the holderorelectrode.
8. Do not use worn, damaged, undersized, orpoorly spliced cables.
9. Do not wrap cables around yourbody.
10. Ground the workpiece to a good electrical (earth) ground.
11. Do not touch electrode while in contact with the work (ground)
circuit.
12. Use only well-maintained equipment. Repairorreplace damaged
parts at once.
13. In confined spaces ordamp locations, do not use a welderwith
AC output unless it is equipped with a voltage reducer. Use
equipment with DC output.
14. Weara safety harness to prevent falling if working above floor
level.
15. Keep all panels and covers securely in place.
WARNING
ARC RAYS can burn eyes and skin; NOISE can damage
hearing. Arc rays from the welding process produce
intense heat and strong ultraviolet rays that can burn
eyes and skin. Noise from some processes can damage
hearing.
1. Weara welding helmet fitted with a propershade of filter(see
ANSI Z49.1 listed in Safety Standards) to protect yourface and
eyes when welding orwatching.
2. Wearapproved safety glasses. Side shields recommended.
SECTION 1:
SAFETY INSTRUCTIONS AND WARNINGS
!
WARNING
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP
AWAY UNTIL CONSULTING YOUR DOCTOR. DO NOT LOSE THESE INSTRUCTIONS. READ OPERATING/INSTRUCTION MANUAL BEFORE
INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.
Welding products and welding processes can cause serious injury ordeath, ordamage to otherequipment orproperty, if the operatordoes not
strictly observe all safety rules and take precautionary actions.
Safe practices have developed from past experience in the use of welding and cutting. These practices must be learned through study and
training before using this equipment. Some of these practices apply to equipment
connected to powerlines; otherpractices apply to engine driven equipment. Anyone not having extensive
training in welding and cutting practices should not attempt to weld.
Safe practices are outlined in the American National Standard Z49.1 entitled: SAFETY IN WELDING AND CUTTING. This publication and other
guides to what you should learn before operating this equipment are listed at the end of these safety precautions. HAVE ALL INSTALLATION,
OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY QUALIFIED PEOPLE.

1-2 June 19, 2006
FABRICATOR 210
3. Use protective screens orbarriers to protect others from flash
and glare; warn others not to watch the arc.
4. Wearprotective clothing made from durable, flame-resistant
material (wool and leather) and foot protection.
5. Use approved earplugs orearmuffs if noise level is high.
WARNING
FUMES AND GASES can be hazardous to yourhealth.
Welding produces fumes and gases. Breathing these
fumes and gases can be hazardous to yourhealth.
1. Keep yourhead out of the fumes. Do not breath the fumes.
2. If inside, ventilate the area and/oruse exhaust at the arc to remove
welding fumes and gases.
3. If ventilation is poor, use an approved air-supplied respirator.
4. Read the Material Safety Data Sheets (MSDSs) and the
manufacturer’s instruction formetals, consumables, coatings, and
cleaners.
5. Work in a confined space only if it is well ventilated, orwhile
wearing an air-supplied respirator. Shielding gases used for
welding can displace aircausing injury ordeath. Be sure the
breathing airis safe.
6. Do not weld in locations neardegreasing, cleaning, orspraying
operations. The heat and rays of the arc can react with vapors to
form highly toxic and irritating gases.
7. Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
weld area, the area is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings and any metals
containing these elements can give off toxic fumes if welded.
WARNING
WELDING can cause fire orexplosion.
Sparks and spatterfly off from the welding arc. The flying
sparks and hot metal, weld spatter, hot workpiece, and
hot equipment can cause fires and burns. Accidental
contact of electrode orwelding wire to metal objects
can cause sparks, overheating, orfire.
1. Protect yourself and others from flying sparks and hot metal.
2. Do not weld where flying sparks can strike flammable material.
3. Remove all flammables within 35 ft (10.7 m) of the welding arc.
If this is not possible, tightly coverthem with approved covers.
4. Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
5. Watch forfire, and keep a fire extinguishernearby.
6. Be aware that welding on a ceiling, floor, bulkhead, orpartition
can cause fire on the hidden side.
7. Do not weld on closed containers such as tanks ordrums.
8. Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.
9. Do not use welderto thaw frozen pipes.
10. Remove stick electrode from holderorcut off welding wire at
contact tip when not in use.
Welding orcutting Electrode Size FilterWelding orcutting Electrode Size Filter
Torch soldering 2 Gas metal-arc
Torch brazing 3 or4Non-ferrous base metal All 11
Oxygen Cutting Ferrous base metal All 12
Light Under1 in., 25 mm 3 or4 Gas tungsten arc welding All 12
Medium 1 to 6 in., 25-150 mm 4 or5 (TIG) All12
Heavy Over6 in., 150 mm 5 or6Atomichydrogen welding All 12
Gas welding Carbon arc welding All 12
Light Under1/8 in., 3 mm 4 or5 Plasma arc welding
Medium 1/8 to 1/2 in., 3-12 mm 5 or6 Carbon arc air gouging
Heavy Over1/2 in., 12 mm 6 or8 Light 12
Shielded metal-arc Under5/32 in., 4 mm 10 Heavy 14
5/32 to 1/4 in., 12 Plasma arc cutting
Over1/4 in., 6.4 mm 14 Light Under300 Amp 9
Medium 300 to 400 Amp 12
Heavy Over400 Amp 14
Eye protection filter shade selector for welding or cutting
(goggles or helmet), from AWS A6.2-73.

1-3
June 19, 2006
FABRICATOR 210
WARNING
FLYING SPARKS AND HOT METAL can cause injury.
Chipping and grinding cause flying metal. As welds cool,
they can throw off slag.
1. Wearapproved face shield orsafety goggles. Side shields
recommended.
2. Wearproperbody protection to protect skin.
WARNING
CYLINDERS can explode if damaged.
Shielding gas cylinders contain gas underhigh pressure.
If damaged, a cylindercan explode. Since gas cylinders
are normally part of the welding process, be sure to treat
them carefully.
1. Protect compressed gas cylinders from excessive heat, mechanical
shocks, and arcs.
2. Install and secure cylinders in an upright position by chaining
them to a stationary support orequipment cylinderrack to prevent
falling ortipping.
3. Keep cylinders away from any welding orotherelectrical circuits.
4. Neverallow a welding electrode to touch any cylinder.
5. Use only correct shielding gas cylinders, regulators, hoses, and
fittings designed forthe specific application; maintain them and
associated parts in good condition.
6. Turn face away from valve outlet when opening cylindervalve.
7. Keep protective cap in place overvalve except when cylinderis in
use orconnected foruse.
8. Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.
!
WARNING
Engines can be dangerous.
WARNING
ENGINE EXHAUST GASES can kill.
Engines produce harmful exhaust gases.
1. Use equipment outside in open, well-ventilated areas.
2. If used in a closed area, vent engine exhaust outside and away
from any building airintakes.
WARNING
ENGINE FUEL can cause fire orexplosion.
Engine fuel is highly flammable.
1. Stop engine before checking oradding fuel.
2. Do not add fuel while smoking orif unit is nearany sparks or
open flames.
3. Allow engine to cool before fueling. If possible, check and add
fuel to cold engine before beginning job.
4. Do not overfill tank — allow room forfuel to expand.
5. Do not spill fuel. If fuel is spilled, clean up before starting engine.
WARNING
MOVING PARTS can cause injury.
Moving parts, such as fans, rotors, and belts can cut fingers and hands
and catch loose clothing.
1. Keep all doors, panels, covers, and guards closed and
securely in place.
2. Stop engine before installing orconnecting unit.
3. Have only qualified people remove guards orcovers for
maintenance and troubleshooting as necessary.
4. To prevent accidental starting during servicing, disconnect
negative (-) battery cable from battery.
5. Keep hands, hair, loose clothing, and tools away from moving
parts.
6. Reinstall panels orguards and close doors when servicing
is finished and before starting engine.
WARNING
SPARKS can cause BATTERY GASES TO EXPLODE;
BATTERY ACID can burn eyes and skin.
Batteries contain acid and generate explosive gases.
1. Always weara face shield when working on a battery.
2. Stop engine before disconnecting orconnecting battery cables.
3. Do not allow tools to cause sparks when working on a battery.
4. Do not use welderto charge batteries orjump start vehicles.
5. Observe correct polarity (+ and –) on batteries.

1-4 June 19, 2006
FABRICATOR 210
WARNING
STEAM AND PRESSURIZED HOT COOLANT can burn
face, eyes, and skin.
The coolant in the radiatorcan be very hot and under
pressure.
1. Do not remove radiatorcap when engine is hot. Allow engine to
cool.
2. Weargloves and put a rag overcap area when removing cap.
3. Allow pressure to escape before completely removing cap.
!
WARNING
This product, when used forwelding orcutting, produces
fumes orgases which contain chemicals know to the
State of California to cause birth defects and, in some
cases, cancer. (California Health & Safety code Sec.
25249.5 et seq.)
NOTE
Considerations About Welding And The Effects of Low
Frequency Electric and Magnetic Fields
The following is a quotation from the General Conclusions Section of
the U.S. Congress, Office of Technology Assessment, Biological Ef-
fects of PowerFrequency Electric & Magnetic Fields - Background
Paper, OTA-BP-E-63 (Washington, DC: U.S. Government Printing
Office, May 1989): “...there is now a very large volume of scientific
findings based on experiments at the cellularlevel and from studies
with animals and people which clearly establish that low frequency
magnetic fields and interact with, and produce changes in, biological
systems. While most of this work is of very high quality, the results
are complex. Current scientific understanding does not yet allow us
to interpret the evidence in a single coherent framework. Even more
frustrating, it does not yet allow us to draw definite conclusions about
questions of possible risk orto offerclearscience-based advice on
strategies to minimize oravoid potential risks.”
To reduce magnetic fields in the workplace, use the following
procedures.
1. Keep cables close togetherby twisting ortaping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil ordrape cable around the body.
4. Keep welding powersource and cables as faraway from
body as practical.
ABOUT PACEMAKERS:
The above procedures are among those also normally
recommended forpacemakerwearers. Consult your
doctorforcomplete information.
1.02 Principal Safety Standards
Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd., Miami, FL 33126.
Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent
of Documents, U.S. Government Printing Office, Washington, D.C.
20402.
Recommended Safe Practices forthe Preparation forWelding and
Cutting of Containers That Have Held Hazardous Substances, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd., Miami, FL 33126.
National Electrical Code, NFPA Standard 70, from National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-
1, from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.
Code forSafety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices forOccupation and Educational Eye and Face Protection,
ANSI Standard Z87.1, from American National Standards Institute,
1430 Broadway, New York, NY 10018.
Cutting and Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

1-5
June 19, 2006
FABRICATOR 210
1.03 Precautions De Securite En Soudage A L’arc
!
MISE EN GARDE
LE SOUDAGE A L’ARC EST DANGEREUX
PROTEGEZ-VOUS, AINSI QUE LES AUTRES, CONTRE LES BLESSURES GRAVES POSSIBLES OU LA MORT. NE LAISSEZ PAS LES ENFANTS
S’APPROCHER, NI LES PORTEURS DE STIMULATEUR CARDIAQUE (A MOINS QU’ILS N’AIENT CONSULTE UN MEDECIN). CONSERVEZ CES
INSTRUCTIONS. LISEZ LE MANUEL D’OPERATION OU LES INSTRUCTIONS AVANT D’INSTALLER, UTILISER OU ENTRETENIR CET EQUIPEMENT.
Les produits et procédés de soudage peuvent sauserdes blessures graves ou la mort, de même que des dommages au reste du matériel et à la
propriété, si l’utilisateurn’adhère pas strictement à toutes les règles de sécurité et ne prend pas les précautions nécessaires.
En soudage et coupage, des pratiques sécuritaires se sont développées suite à l’expérience passée. Ces pratiques doivent être apprises par
étude ou entraînement avant d’utiliserl’equipement. Toute personne n’ayant pas suivi un entraînement intensif en soudage et coupage ne devrait
pas tenterde souder. Certaines pratiques concernent les équipements raccordés aux lignes d’alimentation alors que d’autres s’adressent aux
groupes électrogènes.
La norme Z49.1 de l’American National Standard, intitulée “SAFETY IN WELDING AND CUTTING” présente les pratiques sécuritaires à suivre.
Ce document ainsi que d’autres guides que vous devriez connaître avant d’utilisercet équipement sont présentés à la fin de ces instructions de
sécurité.
SEULES DES PERSONNES QUALIFIEES DOIVENT FAIRE DES TRAVAUX D’INSTALLATION, DE REPARATION, D’ENTRETIEN ET D’ESSAI.
1.04 Dangers relatifs au soudage à l’arc
AVERTISSEMENT
L’ELECTROCUTION PEUT ETRE MORTELLE.
Une décharge électrique peut tuerou brûlergravement.
L’électrode et le circuit de soudage sont sous tension
dès la mise en circuit. Le circuit d’alimentation et les
circuits internes de l’équipement sont aussi sous ten-
sion dès la mise en marche. En soudage automatique
ou semi-automatique avec fil, ce dernier, le rouleau ou
la bobine de fil, le logement des galets d’entrainement
et toutes les pièces métalliques en contact avec le fil de
soudage sont sous tension. Un équipement
inadéquatement installé ou inadéquatement mis à la terre
est dangereux.
1. Ne touchez pas à des pièces sous tension.
2. Portez des gants et des vêtements isolants, secs et non troués.
3 Isolez-vous de la pièce à souderet de la mise à la terre au moyen
de tapis isolants ou autres.
4. Déconnectez la prise d’alimentation de l’équipement ou arrêtez le
moteuravant de l’installerou d’en faire l’entretien. Bloquez le
commutateuren circuit ouvert ou enlevez les fusibles de
l’alimentation afin d’éviterune mise en marche accidentelle.
5. Veuillez à installercet équipement et à le mettre à la terre selon le
manuel d’utilisation et les codes nationaux, provinciaux et locaux
applicables.
6. Arrêtez tout équipement après usage. Coupez l’alimentation de
l’équipement s’il est hors d’usage ou inutilisé.
7. N’utilisez que des porte-électrodes bien isolés. Ne jamais plonger
les porte-électrodes dans l’eau pourles refroidir. Ne jamais les
laissertraînerparterre ou surles pièces à souder. Ne touchez
pas aux porte-électrodes raccordés à deux sources de courant en
même temps. Ne jamais toucherquelqu’un d’autre avec l’électrode
ou le porte-électrode.
8. N’utilisez pas de câbles électriques usés, endommagés, mal
épissés ou de section trop petite.
9. N’enroulez pas de câbles électriques autourde votre corps.
10. N’utilisez qu’une bonne prise de masse pourla mise à la terre de
la pièce à souder.
11. Ne touchez pas à l’électrode lorsqu’en contact avec le circuit de
soudage (terre).
12. N’utilisez que des équipements en bon état. Réparez ou remplacez
aussitôt les pièces endommagées.
13. Dans des espaces confinés ou mouillés, n’utilisez pas de source
de courant alternatif, à moins qu’il soit muni d’un réducteurde
tension. Utilisez plutôt une source de courant continu.
14. Portez un harnais de sécurité si vous travaillez en hauteur.
15. Fermez solidement tous les panneaux et les capots.

1-6 June 19, 2006
FABRICATOR 210
AVERTISSEMENT
LE RAYONNEMENT DE L’ARC PEUT BRÛLER LES YEUX
ET LA PEAU; LE BRUIT PEUT ENDOMMAGER L’OUIE.
L’arc de soudage produit une chaleuret des rayons
ultraviolets intenses, susceptibles de brûlerles yeux et
la peau. Le bruit causé parcertains procédés peut
endommagerl’ouïe.
1. Portez une casque de soudeuravec filtre oculaire de nuance
appropriée (consultez la norme ANSI Z49 indiquée ci-après) pour
vous protégerle visage et les yeux lorsque vous soudez ou que
vous observez l’exécution d’une soudure.
2. Portez des lunettes de sécurité approuvées. Des écrans latéraux
sont recommandés.
3. Entourez l’aire de soudage de rideaux ou de cloisons pourprotéger
les autres des coups d’arc ou de l’éblouissement; avertissez les
observateurs de ne pas regarderl’arc.
4. Portez des vêtements en matériaux ignifuges et durables (laine et
cuir) et des chaussures de sécurité.
5. Portez un casque antibruit ou des bouchons d’oreille approuvés
lorsque le niveau de bruit est élevé.
AVERTISSEMENT
LES VAPEURS ET LES FUMEES SONT DANGEREUSES
POUR LA SANTE.
Le soudage dégage des vapeurs et des fumées
dangereuses à respirer.
1. Eloignez la tête des fumées pouréviterde les respirer.
2. A l’intérieur, assurez-vous que l’aire de soudage est bien ventilée
ou que les fumées et les vapeurs sont aspirées à l’arc.
3. Si la ventilation est inadequate, portez un respirateurà adduction
d’airapprouvé.
4. Lisez les fiches signalétiques et les consignes du fabricant rela-
tives aux métaux, aux produits consummables, aux revêtements
et aux produits nettoyants.
5. Ne travaillez dans un espace confiné que s’il est bien ventilé; sinon,
portez un respirateurà adduction d’air. Les gaz protecteurs de
soudage peuvent déplacerl’oxygène de l’airet ainsi causerdes
malaises ou la mort. Assurez-vous que l’airest propre à la respi-
ration.
6. Ne soudez pas à proximité d’opérations de dégraissage, de
nettoyage ou de pulvérisation. La chaleuret les rayons de l’arc
peuvent réagiravec des vapeurs et formerdes gaz hautement
toxiques et irritants.
Opération de coupage
ou soudage
Dimension d'électrode ou
Epiasseurde métal ou
Intensité de courant
Nuance de
filtre oculaire
Opération de coupage
ou soudage
Dimension d'électrode ou
Epiasseurde métal ou
Intensité de courant
Nuance de
filtre oculaire
Brassage tendre
au chalumeau toutes conditions 2 Soudage á l'arc sous gaz avec fil plein (GMAW)
Brassage fort
au chalumeau toutes conditions 3 ou 4 métaux non-ferreux toutes conditions 11
Oxycoupage métaux ferreux toutes conditions 12
mince moins de 1 po. (25 mm) 2 ou 3 Soudage á l'arc sous gaz avec
électrode de tungstène (GTAW) toutes conditions 12
moyen de 1 á 6 po. (25 á 150 mm) 4 ou 5 Soudage á l'hydrogène
atomique (AHW) toutes conditions 12
épais plus de 6 po. (150 mm) 5 ou 6 Soudage á l'arc avec
électrode de carbone (CAW) toutes conditions 12
Soudage aux gaz Soudage á l'arc Plasma (PAW) toutes dimensions 12
mince moins de 1/8 po. (3 mm) 4 ou 5 Gougeage Air-Arc avec
électrode de carbone
moyen de 1/8 á 1/2 po. (3 á 12 mm) 5 ou 6 mince 12
épais plus de 1/2 po. (12 mm) 6 ou 8 épais 14
Soudage á l'arc avec
électrode enrobees
(SMAW)
moins de 5/32 po. (4 mm) 10 Coupage á l'arc Plasma (PAC)
5/32 á 1/4 po. (4 á 6.4 mm) 12 mince moins de 300 amperès 9
plus de 1/4 po. (6.4 mm) 14 moyen de 300 á 400 amperès 12
épais plus de 400 amperès 14
SELECTION DES NUANCES DE FILTRES OCULAIRS POUR LA PROTECTION
DES YEUX EN COUPAGE ET SOUDAGE (selon AWS á 8.2-73)

1-7
June 19, 2006
FABRICATOR 210
7. Ne soudez des tôles galvanisées ou plaquées au plomb ou au
cadmium que si les zones à souderont été grattées à fond, que si
l’espace est bien ventilé; si nécessaire portez un respirateurà ad-
duction d’air. Carces revêtements et tout métal qui contient ces
éléments peuvent dégagerdes fumées toxiques au moment du
soudage.
AVERTISSEMENT
LE SOUDAGE PEUT CAUSER UN INCENDIE OU UNE
EXPLOSION
L’arc produit des étincellies et des projections. Les
particules volantes, le métal chaud, les projections de
soudure et l’équipement surchauffé peuvent causerun
incendie et des brûlures. Le contact accidentel de
l’électrode ou du fil-électrode avec un objet métallique
peut provoquerdes étincelles, un échauffement ou un
incendie.
1. Protégez-vous, ainsi que les autres, contre les étincelles et du
métal chaud.
2. Ne soudez pas dans un endroit où des particules volantes ou des
projections peuvent atteindre des matériaux inflammables.
3. Enlevez toutes matières inflammables dans un rayon de 10, 7
mètres autourde l’arc, ou couvrez-les soigneusement avec des
bâches approuvées.
4. Méfiez-vous des projections brulantes de soudage susceptibles
de pénétrerdans des aires adjacentes parde petites ouvertures
ou fissures.
5. Méfiez-vous des incendies et gardez un extincteurà portée de la
main.
6. N’oubliez pas qu’une soudure réalisée surun plafond, un plancher,
une cloison ou une paroi peut enflammerl’autre côté.
7. Ne soudez pas un récipient fermé, tel un réservoirou un baril.
8. Connectez le câble de soudage le plus près possible de la zone
de soudage pourempêcherle courant de suivre un long parcours
inconnu, et prévenirainsi les risques d’électrocution et d’incendie.
9. Ne dégelez pas les tuyaux avec un source de courant.
10. Otez l’électrode du porte-électrode ou coupez le fil au tube-con-
tact lorsqu’inutilisé après le soudage.
11. Portez des vêtements protecteurs non huileux, tels des gants en
cuir, une chemise épaisse, un pantalon revers, des bottines de
sécurité et un casque.
AVERTISSEMENT
LES ETINCELLES ET LES PROJECTIONS BRULANTES
PEUVENT CAUSER DES BLESSURES.
Le piquage et le meulage produisent des particules
métalliques volantes. En refroidissant, la soudure peut
projeterdu éclats de laitier.
1. Portez un écran facial ou des lunettes protectrices
approuvées. Des écrans latéraux sont recommandés.
2. Portez des vêtements appropriés pourprotégerla peau.
AVERTISSEMENT
LES BOUTEILLES ENDOMMAGEES PEUVENT
EXPLOSER
Les bouteilles contiennent des gaz protecteurs sous
haute pression. Des bouteilles endommagées peuvent
exploser. Comme les bouteilles font normalement partie
du procédé de soudage, traitez-les avec soin.
1. Protégez les bouteilles de gaz comprimé contre les sources de
chaleurintense, les chocs et les arcs de soudage.
2. Enchainez verticalement les bouteilles à un support ou à un cadre
fixe pourles empêcherde tomberou d’être renversées.
3. Eloignez les bouteilles de tout circuit électrique ou de tout soudage.
4. Empêchez tout contact entre une bouteille et une électrode de
soudage.
5. N’utilisez que des bouteilles de gaz protecteur, des détendeurs,
des boyauxs et des raccords conçus pourchaque application
spécifique; ces équipements et les pièces connexes doivent être
maintenus en bon état.
6. Ne placez pas le visage face à l’ouverture du robinet de la bouteille
lors de son ouverture.
7. Laissez en place le chapeau de bouteille sauf si en utilisation ou
lorsque raccordé pourutilisation.
8. Lisez et respectez les consignes relatives aux bouteilles de gaz
comprimé et aux équipements connexes, ainsi que la publication
P-1 de la CGA, identifiée dans la liste de documents ci-dessous.
AVERTISSEMENT
LES MOTEURS PEUVENT ETRE DANGEREUX
LES GAZ D’ECHAPPEMENT DES MOTEURS PEUVENT
ETRE MORTELS.
Les moteurs produisent des gaz d’échappement nocifs.

1-8 June 19, 2006
FABRICATOR 210
1. Utilisez l’équipement à l’extérieurdans des aires ouvertes et bien
ventilées.
2. Si vous utilisez ces équipements dans un endroit confiné, les
fumées d’échappement doivent être envoyées à l’extérieur, loin
des prises d’airdu bâtiment.
AVERTISSEMENT
LE CARBURANT PEUR CAUSER UN INCENDIE OU UNE
EXPLOSION.
Le carburant est hautement inflammable.
1. Arrêtez le moteuravant de vérifierle niveau e
carburant ou de faire le plein.
2. Ne faites pas le plein en fumant ou proche d’une source d’étincelles
ou d’une flamme nue.
3. Si c’est possible, laissez le moteurrefroidiravant de faire le plein
de carburant ou d’en vérifierle niveau au début du soudage.
4. Ne faites pas le plein de carburant à ras bord: prévoyez de l’espace
pourson expansion.
5. Faites attention de ne pas renverserde carburant. Nettoyez tout
carburant renversé avant de faire démarrerle moteur.
AVERTISSEMENT
DES PIECES EN MOUVEMENT PEUVENT CAUSER DES
BLESSURES.
Des pièces en mouvement, tels des ventilateurs, des
rotors et des courroies peuvent couperdoigts et mains,
ou accrocherdes vêtements amples.
1. Assurez-vous que les portes, les panneaux, les capots et les
protecteurs soient bien fermés.
2. Avant d’installerou de connecterun système, arrêtez le moteur.
3. Seules des personnes qualifiées doivent démonterdes protecteurs
ou des capots pourfaire l’entretien ou le dépannage nécessaire.
4. Pourempêcherun démarrage accidentel pendant l’entretien,
débranchez le câble d’accumulateurà la borne négative.
5. N’approchez pas les mains ou les cheveux de pièces en
mouvement; elles peuvent aussi accrocherdes vêtements amples
et des outils.
6. Réinstallez les capots ou les protecteurs et fermez les portes après
des travaux d’entretien et avant de faire démarrerle moteur.
AVERTISSEMENT
DES ETINCELLES PEUVENT FAIRE EXPLOSER UN
ACCUMULATEUR; L’ELECTROLYTE D’UN ACCUMU-
LATEUR PEUT BRULER LA PEAU ET LES YEUX.
Les accumulateurs contiennent de l’électrolyte acide et
dégagent des vapeurs explosives.
1. Portez toujours un écran facial en travaillant surun accumu-lateur.
2. Arrêtez le moteuravant de connecterou de déconnecterdes câbles
d’accumulateur.
3. N’utilisez que des outils anti-étincelles pourtravaillersurun
accumulateur.
4. N’utilisez pas une source de courant de soudage pourchargerun
accumulateurou survoltermomentanément un véhicule.
5. Utilisez la polarité correcte (+ et –) de l’accumulateur.
AVERTISSEMENT
LA VAPEUR ET LE LIQUIDE DE REFROIDISSEMENT
BRULANT SOUS PRESSION PEUVENT BRULER LA
PEAU ET LES YEUX.
Le liquide de refroidissement d’un radiateurpeut être
brûlant et sous pression.
1. N’ôtez pas le bouchon de radiateurtant que le moteurn’est pas
refroidi.
2. Mettez des gants et posez un torchon surle bouchon pourl’ôter.
3. Laissez la pression s’échapperavant d’ôtercomplètement le
bouchon.
1.05 Principales Normes De Securite
Safety in Welding and Cutting, norme ANSI Z49.1, American Welding
Society, 550 N.W. LeJeune Rd., Miami, FL 33128.
Safety and Health Standards, OSHA 29 CFR 1910, Superintendent of
Documents, U.S. Government Printing Office, Washington, D.C. 20402.
Recommended Safe Practices forthe Preparation forWelding and
Cutting of Containers That Have Held Hazardous Substances, norme
AWS F4.1, American Welding Society, 550 N.W. LeJeune Rd., Miami,
FL 33128.
National Electrical Code, norme 70 NFPA, National Fire Protection
Association, Batterymarch Park, Quincy, MA 02269.
Safe Handling of Compressed Gases in Cylinders, document P-1, Com-
pressed Gas Association, 1235 Jefferson Davis Highway, Suite 501,
Arlington, VA 22202.
Code forSafety in Welding and Cutting, norme CSA W117.2 Associa-
tion canadienne de normalisation, Standards Sales, 276 Rexdale Bou-
levard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices forOccupation and Educational Eye and Face Protec-
tion, norme ANSI Z87.1, American National Standards Institute, 1430
Broadway, New York, NY 10018.
Cutting and Welding Processes, norme 51B NFPA, National Fire Pro-
tection Association, Batterymarch Park, Quincy, MA 02269.

FABRICATOR 210
June 19, 2006 2-1
SECTION 2:
INTRODUCTION
2.01 How To Use This Manual
This Service Manual applies to only the specification or
part numbers listed on page i.
To ensure safe operation, read the entire manual, including
the chapteron safety instructions and warnings.
Throughout this manual, the words WARNING,
CAUTION, and NOTE may appear. Pay particularattention
to the information provided underthese headings. These
special annotations are easily recognized as
follows:
!
WARNING
A WARNING gives information regarding
possible personal injury.
CAUTION
A CAUTION refers to possible equipment
damage.
NOTE
A NOTE offers helpful information concerning
certain operating procedures.
Additional copies of this manual may be purchased by
contacting Thermal Arc at the address and phone number
in yourarea listed in the inside back coverof this manual.
Include the Service Manual numberand equipment
identification numbers.
Electronic copies of this manual can also be downloaded
at no charge in Acrobat PDF format by going to the
Thermal Arc web site listed below and clicking on the
Literature link:
http://www.thermalarc.com
2.02 Equipment Identification
The unit’s identification number(specification orpart
number), model, and serial numberusually appearon a
nameplate attached to the rearpanel. In some cases, the
nameplate may be attached to the control panel.
Equipment which does not have a name plate such as
gun and cable assemblies is identified only by the
specification orpart numberprinted on the shipping
container. Record these numbers on the bottom of page
i forfuture reference.

FABRICATOR 210
2-2 June 19, 2006
2.04 Symbol Chart
Note that only some of these symbols will appear on your model.
Gas Tungsten Arc
Welding (GTAW)
Air Carbon Arc
Cutting (CAC-A)
Constant Current
Constant Voltage
Or Constant Potential
High Temperature
Fault Indication
Arc Force
Touch Start (GTAW)
Variable Inductance
Voltage Input
Single Phase
Three Phase
Three Phase Static
Frequency Converter-
Transformer-Rectifier
Dangerous Voltage
Off
On
Panel/Local
Shielded Metal
Arc Welding (SMAW)
Gas Metal Arc
Welding (GMAW)
Increase/Decrease
Circuit Breaker
AC Auxiliary Power
Remote
Duty Cycle
Percentage
Amperage
Voltage
Hertz (cycles/sec)
Frequency
Negative
Positive
Direct Current (DC)
Protective Earth
(Ground)
Line
Line Connection
Auxiliary Power
Receptacle Rating-
Auxiliary Power
Art # A-04130
115V 15A
t
t1
t2
%
X
IPM
MPM
t
V
Fuse
Wire Feed Function
Wire Feed Towards
Workpiece With
Output Voltage Off.
Preflow Time
Postflow Time
Spot Time
Spot Weld Mode
Continuous Weld
Mode
Press to initiate wirefeed and
welding, release to stop.
Purging Of Gas
Inches Per Minute
Meters Per Minute
Disturbance In
Ground System
Welding Gun
Burnback Time
Press and hold for preflow, release
to start arc. Press to stop arc, and
hold for preflow.
4 Step Trigger
Operation
2 Step Trigger
Operation

FABRICATOR 210
June 19, 2006 2-3
2.05 General Information
The Fabricator210 is a semiautomatic Gas Metal Arc
Welder(GMAW-commonly MIG) with an integrated wire
feed unit. This PowerSupply is designed to meet the broad
operating needs of the metal fabrication industry where
production efficiency is vital. The Fabricator210 is
designed and manufactured to meet the requirements of
CSA and IEC 60974-1 standards.
The Fabricator210 gives excellent performance on mild
steel, stainless steel, aluminum, silicon bronze and some
hard facing wires with Argon based shielding gases. The
PowerSupply also gives excellent results on mild steel
using Carbon Dioxide shielding gas.
The Fabricator210 is supplied as a complete package
ready to weld (apart from gas cylinderand electrode wire).
The following instructions detail how to correctly set up
the welderand give guidelines on gaining the best
production efficiency from the PowerSupply. Please read
these instructions thoroughly before using yourFabricator
welder.
2.06 Safety
The following basic safety rules should always be fol-
lowed:
• Ensure the machine is correctly installed, if neces-
sary, by a qualified electrician.
• Ensure the PowerSupply is grounded correctly
(electrically) in accordance with local regulations.
• Excessive heat in the welding cables may cause fire.
Neverweld with poorelectrical connections, dam-
aged welding cables orexceed the welding cable
current rating as this will produce excessive heat
and may cause a fire.
• Always wearthe correct protective clothing forpro-
tection from sparks, molten particles and arc rays.
• When welding in confined spaces, always ensure
adequate ventilation and constant observation of the
operator.
• Keep combustible materials away from the welding
area. Have a suitable fire extinguisherhandy.
• Neverwatch the welding arc with naked eyes. Al-
ways use and weara welding mask fitted with the
correct filterlens.
• Do not stand on damp ground when welding.
Formore complete safety advice please read section 1.
2.07 Protective Filter Lenses
Protective filterlenses are provided to reduce the intensity
of radiation entering the eye thus filtering out harmful
infrared, ultraviolet radiation and a percentage of the
visible light. Such filterlenses are incorporated within face
shields. To prevent damage to the filterlenses from molten
orhard particles an additional hard clearglass orspecial
plastic external coverlens should be used. This cover
lens should always be kept in place and replaced before
the damage impairs yourvision while welding.
Approximate range of
welding current
Filter lens
required for
MIG
Up to 150 Shade 10
150-250 Shade 11
250-300 Shade 12
300-350 Shade 13
Over350 Shade 14
Table 2-1: FilterLens Size Versus Welding Current
It is recommended to use a welding helmet, conforming
to the local relevant Standards when electric arc welding.
Use a welding helmet in serviceable condition with the
correct filterlens. Referto Table 2-1 above and AWS table
in Section 1.
2.08 User Responsibility
This equipment will perform as perthe information
contained herein when installed, operated, maintained and
repaired in accordance with the instructions provided. This
equipment must be checked periodically. Defective
equipment (including welding leads) should not be used.
Parts that are broken, missing, plainly worn, distorted or
contaminated, should be replaced immediately. Should
such repairs orreplacements become necessary, it is
recommended that such repairs be carried out by
appropriately qualified persons approved by Thermal Arc.
Advice in this regard can be obtained by contacting
Thermal Arc.
This equipment orany of its parts should not be altered
from standard specification without priorwritten approval
of Thermal Arc. The purchaserof this equipment shall
have the sole responsibility forany malfunction which
results from improperuse orunauthorized modification
from standard specification, faulty maintenance, damage
orimproperrepairby anyone otherthan appropriately
qualified persons approved by Thermal Arc.

FABRICATOR 210
2-4 June 19, 2006
2.09 Duty Cycle
The rated duty cycle of a welding PowerSupply is the operating time it may be used at its rated output current without
exceeding the temperature limits of the insulation of the component parts. To explain the ten minute duty cycle period
the following example is used. Suppose a welding PowerSupply is designed to operate at 30% duty cycle, 250
amperes at 26.2 volts. This means that it has been designed and built to provide the rated amperage (250A) at the
rated load voltage (26.2V), for3.0 minutes out of every 10 minute period (30% of 10 minutes is 3.0 minutes). During
the other7.0 minutes of the 10 minute period the PowerSupply must idle and be allowed to cool. The thermal cutout
will operate if the duty cycle is exceeded.
2.10 Specifications
Gun Catalog Number20584
Gun Type TWECO Weldskill 250 AMP
Gun Cable Length 15 ft (4.5m)
MIG Gun Specifications
Table 2-2: MIG Gun Specifications
Control Circuit Supply
Wire Drive MotorSupply
Wire Diameter.023"
(0.6mm)
.030"
(0.8mm)
.035"
(0.9mm)
.045"
(1.2mm)
Mild Steel: Y Y Y Y
Stainless Steel: Y Y Y Y
Aluminum: Y Y Y
Flux Cored: Y Y Y
Wire Spool Size Capacity
80 to 800 ipm
(2 to 20 m/min)
44 lb, 33 lb, 10 lb, 8" and 12" wire spool sizes.
Wire Drive Specifications
Wire Speed Range
30VA @ 32VAC
180VA @ 14 to 46VDC
Table 2-3: Wire Drive Specifications

FABRICATOR 210
June 19, 2006 2-5
Packa
g
e S
y
stem Part Number
Power Source Part Number
Power Source Wei
g
ht
Power Source Dimensions HxWxD
(including wheels and cylinder carrier)
Nominal In
p
ut Volta
g
e 208V ±10% 230V ±10%
Number of Phases
Fre
q
uenc
y
Flexible Su
pp
l
y
Cable Size
Su
pp
l
y
Plu
g
Rated In
p
ut Current @ 100% Dut
y
C
y
cle *22.6A *20.4
A
Rated kVA @ 100% Dut
y
C
y
cle 4.7kVA 4.7kV
A
Maximum In
p
ut Current @ 250A Out
p
ut 53.8
A
49
A
Generator Re
q
uirements 15 kVA 15 kV
A
Su
pp
l
y
VA @ Maximum Out
p
ut 11.2 kVA 11.2 kVA
Recommended Primar
y
Circuit Size 50
A
50
A
Recommended Minimum Primar
y
Fuse 45
A
45
A
O
p
en Circuit Volta
g
e Ran
g
e 17.3 – 42.2V DC 17.3 – 42.2V DC
Weldin
g
Arc Volta
g
e Ran
g
e 15.2 – 26.2V DC 15.2 – 26.2V DC
Out
p
ut Current Ran
g
e 20 – 250A DC 20 – 250A DC
Rated Out
p
ut Dut
y
C
y
cle 210A/23.3V @ 40% 210A/23.3V @ 40%
Maximum Dut
y
C
y
cle 250A/26.2V @ 30% 250A/26.2V @ 30%
100% Dut
y
C
y
cle Out
p
ut Ratin
g
137A DC at 21V 137A DC at 21V
Dut
y
C
y
cle Period
Number of Out
p
ut Volta
g
e Values
Mild / Stainless Steel
Aluminum
Flux Cored
Wire Feed S
p
eed Ran
g
e
Wire S
p
ool Size Diameter
Burn-Back Timer Ran
g
e
Burn-Back Time Factor
y
Set to
S
p
ot Timer Ran
g
e
Dwell Timer Ran
g
e
Stitch Weld Time Weld
(
Stitch
)
Time
Dwell
(
non-weld
)
Time
Thermal Protection
O
p
eratin
g
Tem
p
erature Ran
g
e
80 – 800 i
p
m
(
2 – 20 m/min
)
8” / 12”
(
200mm / 300mm
)
0 – 0.6 seconds
0.16 seconds
0.5 – 9 seconds
1 – 12 seconds
0.5 – 9 seconds
1 – 12 seconds
Self-resetting thermostat fitted to rectifier
assembly and transformer
32° to 104°F
(
0° to 40°C
)
* The Rated Input Current should be used for the determination of cable size & supply
requirements.
.030”
(
0.8mm
)
– .045”
(
1.2mm
)
.023”
(
0.6mm
)
– .045”
(
1.2mm
)
.030”
(
0.8mm
)
– .045”
(
1.2mm
)
32” x 21” x 36-3/4”
(813 x 533 x 933mm)
1Ø
60 Hz
10ft
(
3m
)
10AWG
10 minutes
16
Electrode Wire T
yp
e and Diameter
NEMA 6-50P
Fabricator 210
100047B-001
707222
200lb
(
91k
g)
Table 2-4: Machine Specifications

FABRICATOR 210
2-6 June 19, 2006
2.11 Included Items
Fabricator210 PowerSource with Integrated WirefeederY
Factory Fitted Wheeling Kit
Y
Factory Fitted Single CylinderRack
Y
Factory Fitted Primary PowerCable 10 AWG, 10ft (3m) with Plug
NEMA 6-50P Y
Work Lead 10ft (3m) with clamp
Y
Cable Stowage Hook Y
Regulator/ Flowmeter- Argon Mix Gases
Y
TWECO Weldskill MIG gun 250A, 15' (4.5m)
Y
Drive Roll for.035"/.045" (0.9mm/1.2mm) Hard Wire Y
Accessories Box Y
Fabricator 210 Package System Contents
Table 2-5: PowerSupply Contents
2.12 Optional Accessories
Referto the Appendix section forthe list of available options and accessories.