Thermoplan TIGER User manual

1
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
Preventative Maintenance

2
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
Document: Preverantive Maintenance
Modication journal
Revision: Date: Modications Visa:
0 2006-02-01 Basic document, premier edition SS
1 2006-08-31 Complete revision SS
2 2006-09-25 Supplement of the Plate rear support in the PM Kit 60k SS
3 2006-11-15 Supplement of the O-ring (71.28.40) and Lip valve (71.20.0304) in the PM Kit 60K KR
4 2007-10-31 Different Modications KR
5 2008-10-06 Add of Contact spring loaded (71.37.27) in all CTM Kits KR
6 2008-11-19 Different Modications KR
7 2009-03-10 Different Modications KR
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9
10
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Page
REVISION
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Overview modications
Verison: Replacement for page: Attachement to page: Page:
XChanges in content, corrections S New paging

3
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
Index
Details of Preventative Maintenance 4
Service Kit Tiger CT/CTS 30k 5 - 7
Service Kit Tiger CTM 30k 8 - 10
Service Kit Tiger 30k 11 - 17
Service Kit Tiger CT/CTS 30k 18
Service Kit Tiger CTM 30k 19
Service Kit Tiger CT/CTM/CTS 60k 20 - 25
Service Kit Tiger 60k 26 - 36
Service Kit Tiger CT 60k 37 - 38
Service Kit Tiger CTM 60k 39 - 41
Service Kit Tiger CTS 60k 42 - 44
Service Kit Tiger CT/CTM/CTS 120k 45 - 50
Service Kit Tiger 120k 51 - 61
Service Kit Tiger CT1 Mill 120k 62 - 63
Service Kit Tiger CT2 Mills 120K 64 - 65
Service Kit Tiger CTM1 Mill 120k 66 - 68
Service Kit Tiger CTM2 Mills 120k 69 - 71
Service Kit Tiger CTS1 Mill 120k 72 - 74
Service Kit Tiger CTS2 Mills 120k 75 - 77

4
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
PREVENTIVE MAINTENANCE
Preventive Maintenance is crucial to the production of quality coffee products and the sustained use and reliability of the machine.
The recommended actions and parts replacements below will ensure the quality of product and the reliability of the machine. These actions are based on a
reoccurring preventive maintenance schedule as a function of brew cycle counts. The machine will automatically display a ”PM Required” prompt to the operator
when the ”Service interval” setting is reached. This will prompt the operator to contact a service/repair technician and have the preventive maintenance actions
below performed.
It is recommended that the preventive maintenance service is done every 30‘000 brew cycles.
There are 3 levels of preventive maintenance service interventions:
- 30‘000 cycles
- 60‘000 cycles
- 120‘000 cycles (Mill wheel pair)
Since the preventative maintenance levels are based on the coffee unit by brew cycle counts, the time between maintenance calls will depend on the daily volume
of drinks produced on an individual machine.
Details of Preventative Maintenance

5
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CT/CTS 30k
Inspect Clean Replace
Article number Description
72.12.12 Enclosure, assembly
71.16.53 Ventilation work sheet left C
71.16.54 Ventilation work sheet right C
107.530 Drip tray, assembly
108.107 Valve for drainage tray, assembly I
108.106 Shaft sealing ring ø12x19x5 E
72.21.20 POD Tiger, assembly I
115.039 Filter POD I
72.22.04 Filter POD, assembly C
72.40.46 Bean hopper 2 Mills Tiger, assembly C
Distributor Bean hopper I
71.43.66 Closure plate right I
71.43.69 Closure plate left C
Bean hopper
72.01.15 Mechanical module 2 Mills Tiger, assembly
71.01.92 Powder diffuser left grinder C
71.01.93 Powder diffuser right grinder C
71.01.97 Base support C
71.01.94 Cap for powder channel C
71.20.0177 Pipe ø4/2x 430mm I
71.43.04 Toothbelt 10 T5/365-PAZ I
71.43.08 Toothbelt 360-5M-9 I
71.43.09 Toothbelt 610-5M-9 I
72.00.84 Mill right Tiger, assembly C
72.00.85 Mill left Tiger, assembly C
72.00.98 Brew chamber, assembly C
72.21.52 Connection MECA-POD
71.20.04 O-ring 6.07x1.78 R

6
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CT/CTS 30k
Inspect Clean Replace
Article number Description
100.990 Brew chamber, assembly
100.998 Brew chamber with piston, assembly C
Support Brew chamber, assembly C
104.947 Guidee sleeve P11 1212 E
104.651 Brew chamber nut 14x4 C
103.826 Moving piston head I
100.370 Shaft moving piston C
104.818 O-ring 10.69x3.53 C
104.360 Filter with clip C
103.957 Front support, assembly
104.360 Filter with clip C
101.972 Fix piston Tiger, assembly C
107.654 Clip collar, assembly C
103.936 Rear support with drive spindel, assy.
105.589 Drive spindle Rondo 14x4 C
72.00.84/72.00.85 Mill right Tiger, assembly / Mill left Tiger, assembly
71.01.96 Mill body ø54 C
71.43.10 Mill wheel pair steel right I
71.43.11 Mill wheel pair steel left I
71.46.04 Disc for mill ø54 R
72.01.67 Mill upper support, assembly
Mill wheel upper support ø54 C
71.26.74 O-ring 59x2 I
72.01.68 Mill lower support right, assembly
Mill wheel pair steel right I
Mill wheel lower support ø54 C
72.01.69 Mill lower support left, assembly
Mill wheel pair steel left I
Mill wheel lower support ø54 C
72.01.13 Toothbelt pulley mill ø54, assembly I
72.23.80 Connection block assembly, TS module
71.22.50 Outlet nozzle 1.3mm I

7
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CT/CTS 30k
Inspect Clean Replace
Article number Description
72.30.31 Ventilation pillar, assembly
71.42.39 Axial-fan 24VDC, 2W (80x80x25) R
72.40.75 Airlter basement, assembly
71.43.92 Filter Tiger base air entry K

8
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CTM 30k
Inspect Clean Replace
Article number Description
72.12.12 Enclosure, assembly
71.16.53 Ventilation work sheet left C
71.16.54 Ventilation work sheet right C
107.530 Drip tray, assembly
108.107 Valve for drainage tray, assembly I
108.106 Shaft sealing ring ø12x19x5 E
72.21.20 POD Tiger, assembly I
115.039 Filter POD I
72.22.04 Filter POD, assembly C
72.22.08 Milk outlet Tiger, assembly C
10.09.10 O-ring 5x1.5 R
72.40.46 Bean hopper 2 Mills Tiger, assembly C
Distributor Bean hopper I
71.43.66 Closure plate right I
71.43.69 Closure plate left C
Bean hopper
72.01.15 Mechanical module 2 Mills Tiger, assembly
71.01.92 Powder diffuser left grinder C
71.01.93 Powder diffuser right grinder C
71.01.97 Base support C
71.01.94 Cap for powder channel C
71.20.0177 Pipe ø4/2x 430mm I
71.43.04 Toothbelt 10 T5/365-PAZ I
71.43.08 Toothbelt 360-5M-9 I
71.43.09 Toothbelt 610-5M-9 I
72.00.84 Mill right Tiger, assembly C
72.00.85 Mill left Tiger, assembly C
72.00.98 Brew chamber, assembly C
72.21.52 Connection MECA-POD
71.20.04 O-ring 6.07x1.78 R

9
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CTM 30k
Inspect Clean Replace
Article number Description
100.990 Brew chamber, assembly
100.998 Brew chamber with piston, assembly C
Support Brew chamber, assembly C
104.947 Guidee sleeve P11 1212 E
104.651 Brew chamber nut 14x4 C
103.826 Moving piston head I
100.370 Shaft moving piston C
104.818 O-ring 10.69x3.53 C
104.360 Filter with clip C
103.957 Front support, assembly
104.360 Filter with clip C
101.972 Fix piston Tiger, assembly C
107.654 Clip collar, assembly C
103.936 Rear support with drive spindel, assy.
105.589 Drive spindle Rondo 14x4 C
72.00.84/72.00.85 Mill right Tiger, assembly / Mill left Tiger, assembly
71.01.96 Mill body ø54 C
71.43.10 Mill wheel pair steel right I
71.43.11 Mill wheel pair steel left I
71.46.04 Disc for mill ø54 R
72.01.67 Mill upper support, assembly
Mill wheel upper support ø54 C
71.26.74 O-ring 59x2 I
72.01.68 Mill lower support right, assembly
Mill wheel pair steel right I
Mill wheel lower support ø54 C
72.01.69 Mill lower support left, assembly
Mill wheel pair steel left I
Mill wheel lower support ø54 C
72.01.13 Toothbelt pulley mill ø54, assembly I

10
Service Kit Tiger 30k
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CTM 30k
Inspect Clean Replace
Article number Description
Exit Milk C
72.22.21 Labyrinthplate Thermoblock, assembly
Central tting labyrinth disc I
71.20.0137 Sealing Thermoblock R
71.29.28 Labyrinthlpate Thermoblock C
72.30.31 Ventilation pillar, assembly
71.42.39 Axial-fan 24VDC, 2W (80x80x25) C
72.40.75 Airlter basement, assembly
71.43.92 Filter Tiger base air entry I
72.40.82 Milk base module 2l, assembly
Cooling system peltier milk, assembly C
72.42.38 Milk base module 4l, assembly
Cooling system peltier milk, assembly C
71.37.27 Contact pin sprin-loaded R
72.40.93 Fan unit cooling element
71.34.94 Fan 80x80x25 24VDC I
72.41.04 Milk tank 2l, assembly I
71.46.61 Milk tank 2l I
72.41.11 Suction part milk tank, assembly I
72.42.96 Cover milk tank 2l, assembly I
71.44.26 Plug water and milk tank I
72.42.36 Milk tank 4l, assembly I
72.41.11 Suction part milk tank, assembly I
72.42.35 Milk tank 4l, weld I
72.42.99 Cover milk tank 4l, assembly I
71.44.26 Plug water and milk tank I

11
Service Kit Tiger 30k
71.16.13
71.43.22
71.16.54
71.16.53
72.12.12
71.52.80
71.52.80
108.107
107.530
108.107
106.686
108.105
107.737
107.724
108.106
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5

12
Service Kit Tiger 30k
02.12.27
80.22.27
01.90.01
40.22.27
90.22.27
80.22.27
20.20.17
30.20.17 40.15.17
05.51.17
34.10.17
14.20.17
40.15.17
04.20.17
04.82.17
31.22.27
35.35.17
54.10.17
34.10.17
77.45.17
83.20.17
72.40.46
71.43.71
71.43.68
71.43.64
71.02.24 71.02.25
71.43.76
71.43.76 71.43.69 71.43.64 07.35.12
71.43.20
71.43.66 07.35.12
930.511
42.12.27
21.22.27
49.92.17
44.32.27
40.15.17
40.15.17
15.51.17
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5

13
Service Kit Tiger 30k
22.10.27
12.10.27
00.10.27
54.35.17
54.35.17
40.34.17
7710.02.17
80.15.17
43.35.17
80.15.17
43.35.17
90.34.17
10.05.17
79.10.17
51.10.27
39.10.17
29.10.17
12.10.27
49.10.17
39.10.17
43.35.17
80.15.17
43.35.17
80.34.17
79.10.17
61.10.27
72.21.52
71.27.90
71.40.69
71.27.59
71.20.04
71.20.0151
72.21.52
89.00.27
48.00.27
58.00.27
48.00.27
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5

14
Service Kit Tiger 30k
063.401
279.101
899.001
456.701
759.301
628.301
063.401
818.401
073.001 156.401
985.501
749.401
639.301
072.601
792.801
586.601
834.101
590.601 094.101
739.301
369.101
410.401
722.201
255.601
876.701
325.601
983.501
488.301
072.601
919.501
100.101
249.401
456.701
908.301
099.001
799.001
899.001
749.801
948.401
973.601
500.101
503.701
370.601
249.401
376.601
040.401
912.011
249.401
370.601
773.201
422.011
382.011
489.701
799.001
194.401
639.301
120.211
110.801
927.801
597.401
032.401
488.101
138.301
107.611
279.101
955.501
236.401
549.401
969.301
420.401
059.101
759.301
368.301
:à'uqsuj/litnu/sib
9002.naJ
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
Only with magnet compatibly

15
Service Kit Tiger 30k
72.00.84
71.50.01
71.40.10
71.02.00
71.40.10
71.01.98
71.50.02
71.51.00
71.50.14
71.51.60
71.02.74
72.01.05
72.00.84 / 72.00.85
71.40.10 71.02.00
71.50.01
71.40.10
71.01.98
71.50.02
72.01.05
71.02.74
71.51.60
71.51.00 71.50.14
71.05.19
72.01.69
72.01.67 71.05.19
72.01.68
72.01.67
71.26.74
71.43.11
71.01.96
71.46.04
72.01.13 72.01.13
71.26.74
71.43.10
71.01.96
71.46.04
72.00.85
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5

16
Service Kit Tiger 30k
90.32.27/91.22.27
12.22.27
17.35.17
27.35.17
82.30.17
82.92.17
7310.02.17
06.52.17
22.22.27
84.32.27
13.03.27
29.43.17
27.05.17
53.35.17
93.24.17
41.61.17
73.64.17
Durchgang reinigen
72.23.80
71.20.50
71.21.27
71.28.10
71.22.16
71.20.63
71.24.97
71.24.99
71.24.98
10.09.10
71.23.08
71.22.48
71.20.79
71.21.26
71.21.29_bobine
71.21.04
72.70.13
72.20.03
71.22.10
71.20.04 71.21.53
71.20.38
71.20.38
72.20.84
72.20.39
71.20.37
71.22.50
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5

17
Service Kit Tiger 30k
72.45.26
39.04.27
06.35.17
01.61.17
49.43.17
63.24.27
11.14.27
53.24.27
99.24.27
62.44.17
83.24.27
71.43.92
71.43.91
71.16.58
72.40.74
72.40.75
16.64.17 40.14.27
11.14.27
62.44.17
69.24.27
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5

18
Service Kit Tiger CT/CTM/CTS 30k
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
70.07.00 Service Kit Tiger CT/CTS 30k
Qty. Article number old Article number new Description
1 71.20.0279 108.106 Shaft sealing ring ø12x19x5
171.20.04 104.795 O-ring ø6.07x1.78
171.41.71 104.947 Guide sleeve P11 PAP 1212
271.46.04 104.598 Disc for mill ø54
170.07.00 106.448 PM Kit Tiger CT/CTS 30‘000
71.20.04 / 104.795
O-ring ø6.07x1.78
71.46.04 / 104.598
Disc for mill ø54
71.20.0279 / 108.106
Shaft sealing ring ø12x19x5
71.41.71 / 104.947
Guide sleeve P11 PAP 1212

19
Service Kit Tiger CT/CTM/CTS 30k
70.07.01 Service Kit Tiger CTM 30k
Menge Artikelnummer alt Artikelnummer neu Beschreibung
1 10.09.10 104.793 O-Ring ø5x1.5
1 71.20.0137 101.406 Dichtung Thermoblock
1 71.20.0279 108.106 Wellendichtung ø12x19x5
1 71.20.04 104.795 O-Ring ø6.07x1.78
1 71.41.71 104.947 Permaglide Buchse P11 PAP 1212
2 71.37.27 102.325 Gefederter Kontaktstift
2 71.46.04 104.598 Mühlenscheibe
1 70.07.00 106.448 PM Kit Tiger CTM 30‘000
10.09.10 / 104.793
O-ring ø5x1.5
71.20.0137 / 101.406
Sealing Thermoblock
71.20.04 / 104.795
O-ring ø6.07x1.78
71.46.04 / 104.598
Disc for mill ø54
71.20.0279 / 108.106
Shaft sealing ring
ø12x19x5
71.37.27 / 102.325
Contact pin spring-loaded
71.41.71 / 104.947
Guide sleeve P11 PAP 1212
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5

20
Service Kit Tiger 60k
Technical Manual
© 2006 by Thermoplan, Subject to change Tiger REV-7
SECTION 5
70.07.10
70.07.11
70.03.09
Service Kit Tiger CT 60k
Sercive Kit Tiger CTM 60k
Service Kit Tiger CTS 60K
Inspect Clean Replace
Article number Description
72.12.12 Enclosure, assembly
71.16.53 Ventilation work sheet left C
71.16.54 Ventilation work sheet right C
107.530 Drip tray, assembly
108.107 Valve for drainage tray, assembly I
108.106 Shaft sealing ring ø12x19x5 R
Distributor
101.222 Steam outlet NTC, assembly (CTS)
108.530 Kneecap of exit T&V, assembly R
101.383 Seal 1/8“
108.531 Steam pipe NTC with O-ring, assembly R
104.797 O-ring 6.75x1.78
100.453 Milk suction (front), assembly (CTM) I
100.452 Milk suction
Milk outlet I
100.473 Silicone hose ø8.5/4x 500mm I
106.591 Silicone tube ø8.5/4x500mm I
100.447 Suction
72.21.20 POD Tiger, assembly I
115.039 Filter POD R
71.28.40 O-Ring 4.42x2.62 I
72.22.04 Filter POD, assembly R
72.22.08 Milk outlet Tiger, assembly (CTM)
72.40.46 Bean hopper 2 Mills Tiger, assembly C
Distributor Bean hopper I
71.43.66 Closure plate right I
71.43.69 Closure plate left