THORLABS OSL2IR User manual

OSL2IR
High-Intensity
Fiber Light Source
User Guide

High-Intensity Fiber Light Source
Table of Contents
Chapter 1Warning Symbol Definitions ...........................................1
Chapter 2Safety.................................................................................2
2.1.Precautions....................................................................2
2.1.1.Power Sources ............................................................................2
2.1.2.Operation .....................................................................................2
2.1.3.Cleaning.......................................................................................2
Chapter 3Getting Started .................................................................3
3.1.UnpackingtheOSL2IR....................................................3
3.2.SetupOverview.............................................................3
3.2.1.Electrical Power Supply...............................................................3
3.2.2.Fiber Bundle and Light Output Port .............................................3
Chapter 4Physical Description ........................................................4
4.1.FrontPanelLightSourceDescriptions............................4
4.2.RearPanelLightSourceDescriptions.............................4
Chapter 5Lamp Replacement .......................................................... 5
5.1.LampReplacementInstructions.....................................5
Chapter 6Specifications ...................................................................6
6.1.GeneralSpecifications...................................................6
Chapter 7Certifications and Compliances .....................................8
Chapter 8Regulatory......................................................................... 9
8.1.WasteTreatmentisYourOwnResponsibility.................9
8.2.EcologicalBackground...................................................9
Chapter 9Thorlabs Worldwide Contacts.......................................10

High-Intensity Fiber Light Source Chapter 1: Warning Symbol Definitions
Rev A, March 30, 2021 Page 1
Chapter 1 Warning Symbol Definitions
Below is a list of warning symbols you may encounter in this manual or on your
device.
Symbol Description
Direct Current
Alternating Current
Both Direct and Alternating Current
Earth Ground Terminal
Protective Conductor Terminal
Frame or Chassis Terminal
Equipotentiality
On (Supply)
Off (Supply)
In Position of a Bi-Stable Push Control
Out Position of a Bi-Stable Push Control
Caution: Risk of Electric Shock
Caution: Hot Surface
Caution: Risk of Danger
Warning: Laser Radiation
Caution: Spinning Blades May Cause Harm

High-Intensity Fiber Light Source Chapter 2: Safety
Page 2 CTN016972-D02
Chapter 2 Safety
CAUTION
RISK OF ELECTRIC SHOCK. DO NOT OPEN
INPUT: 200 W, Max
Line Fuse, 5 x 20 mm
100 – 120 VAC, 50/60 Hz 3 A Quick Acting
200 – 240 VAC, 50/60 Hz 3 A Quick Acting
Caution
You are cautioned that any change or modifications not expressly approved in this
manual could void your authority to operate this equipment.
2.1. Precautions
2.1.1. Power Sources
Before operating the product, check that the operating voltage is
identical to your local power supply. See specific descriptions for
operating voltages.
To disconnect the AC power cord, grasp the plug itself; never pull the
cord.
AC power cord must be replaced with IEC compatible cord.
2.1.2. Operation
Before connecting to fiber optic components, be sure that all power connections
are secure.
2.1.3. Cleaning
Clean the cabinet, panel, and controls with a soft cloth slightly moistened with a
mild detergent solution. Do not use any type of abrasive pad, scouring powder, or
solvent such as alcohol or benzine.
!!

High-Intensity Fiber Light Source Chapter 3: Getting Started
Rev A, March 30, 2021 Page 3
Chapter 3 Getting Started
3.1. Unpacking the OSL2IR
Check that you received all items mentioned on the packing list below.
OSL2IR Packing List
Item Quantity
OSL2IR Light Source 1
OSL2FB Fiber Bundle 1
Fiber Bundle Adapte
r
1 (Ships Installed in the OSL2IR Output Port)
User Guide 1
Location-Specific Power Cord 1
3.2. Setup Overview
3.2.1. Electrical Power Supply
1. Turn off the power to the OSL2IR before making any connections.
2. Do not connect the AC power cord to the local power supply until the
connections are completed to the OSL2IR.
3. Be sure to make the connections firmly.
4. Be sure that the OSL2IR operating voltage matches the “local” power
supply.
3.2.2. Fiber Bundle and Light Output Port
The included OSL2FB fiber bundle can be connected to the OSL2IR light source
for easy control and placement of the illumination. Additionally, the fiber bundle
adapter can be removed from the output port of the OSL2IR. Unscrew the fiber
bundle adapter to expose the internal SM1 (1.035"-40) threads. This threaded
output port can be used for a variety of free space applications. See Section 4.1
for details on the location of the output port and operating controls of the OSL2IR.

High-Intensity Fiber Light Source Chapter 4: Physical Description
Page 4 CTN016972-D02
Chapter 4 Physical Description
4.1. Front Panel Light Source Descriptions
The following components are numbered to correspond with Figure 1, below.
1. Variable Intensity Controller (0 to 100%)
2. On/Off rocker Switch
3. Light Output Port
4. LED Indicator (Indicates lamp temperature status). The LED will be green
when the lamp temperature is normal. If the lamp overheats it will turn to
red and power to the lamp will be shut. Once the lamp has cooled down,
the LED will return to green and the lamp will resume normal operation.
Figure 1 Front Panel Diagram
4.2. Rear Panel Light Source Descriptions
1. IEC Inlet with Line Filtering (Power Cable Input)
2. Operating Voltage Label
Figure 2 Rear Panel Diagram
1
2

High-Intensity Fiber Light Source Chapter 5: Lamp Replacement
Rev A, March 30, 2021 Page 5
Chapter 5 Lamp Replacement
5.1. Lamp Replacement Instructions
1. To replace the lamp, shut off the power and remove the power cord from
the AC outlet. To disconnect the AC power cord, grasp the plug itself;
never pull the cord.
2. Allow sufficient time for the unit to cool. Caution: Lamp and surfaces may
be extremely hot after operation.
3. Pull the paddle latch handle to open the bulb cover.
4. Remove the bulb socket and carefully pull the bulb out from the bulb
bracket.
5. Insert the replacement bulb into the bracket, pressing firmly to ensure it
is safely seated.
6. Connect the socket with the bulb and close the cover. It will automatically
latch closed.
Figure 3 Lamp Access Door
CAUTION
Should any solid object or liquid fall into the assembly while the bulb cover is
open, have it inspected by qualified personnel before operation.

High-Intensity Fiber Light Source Chapter 6: Specifications
Page 6 CTN016972-D02
Chapter 6 Specifications
6.1. General Specifications
OSL2IR Specifications
Controller Specifications
Power at Fiber Tip 3.8 W at Maximum Bulb Intensity
Color Temperature 3200 K at Maximum Bulb Intensity
Operating Wavelength Range 400 – 1750 nm (Typical)
Color Rendering Index 90%
Intensity Adjustment Range 0 to 100%
Time to Full Brightness 4 s Typical, 7 s Maximum
Output Power Stability ±0.8% over 8 Hours
Lamp Lifetime 200 Hours to 50% Brightness
Included Lamp OSL2BIR (150 W 3200 K, Enhanced IR, EKE/AL)
Other Compatible Lamp
Types
OSL2B (150W, 3200 K, EKE/10H)
OSL2B2 (150 W, 3400 K, EJV)
OSL1B (150 W, 3250 K, EKE)
Input Voltage 100 – 120 VAC; 50/60 Hz
200 – 240 VAC; 50/60 Hz
Fuse Type 3 A, 250 V, 5 x 20 mm
Power Consumption 200 W at Maximum Bulb Intensity
Operating Temperaturea-20 to 40°C (-4 to 104°F)
Humidity Range 0 to 80%, Non-Condensing
Weight 2.9 lbs (1.3 kg)
Fiber Bundle Specs
Lengthb91 cm (36")
Numerical Aperture (NA) 0.57
Effective Core Diameter Ø6.4 mm (Ø0.25")
Operating Wavelength Rangec390
–
1750 nm
Attenuation <0.6 dB/m at 940 nm
Number of Fibers 6718 (Calculated)
Fiber Core Diameterd50 μm
Fiber Cladding Diameterd52.5 μm
Bundle Minimum Bend Radius 100 mm
Operating Temperaturea0 to 180 °C (32 to 356 °F)
a. The combined operating temperature range of the light source and fiber bundle is
0 to 40 °C.
b. Longer length fiber bundles are available as a custom order. Contact
[email protected] to order.
c. Defined by the wavelength range in which the transmission of the fiber is higher
than 10%.
d. Dimensions of the individual fibers within the bundle.

High-Intensity Fiber Light Source Chapter 6: Specifications
Rev A, March 30, 2021 Page 7
Figure 4 Dimensional Drawing

High-Intensity Fiber Light Source Chapter 7: Certifications and Compliances
Page 8 CTN016972-D02
Chapter 7 Certifications and Compliances
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that
may cause undesired operation.

High-Intensity Fiber Light Source Chapter 8: Regulatory
Rev A, March 30, 2021 Page 9
Chapter 8 Regulatory
As required by the WEEE (Waste Electrical and Electronic Equipment Directive)
of the European Community and the corresponding national laws, Thorlabs offers
all end users in the EC the possibility to return “end of life” units without incurring
disposal charges.
This offer is valid for Thorlabs electrical and electronic equipment:
Sold after August 13, 2005
Marked correspondingly with the crossed out
“wheelie bin” logo (see right)
Sold to a company or institute within the EC
Currently owned by a company or institute
within the EC
Still complete, not disassembled and not
contaminated
As the WEEE directive applies to self contained
operational electrical and electronic products, this end of
life take back service does not refer to other Thorlabs products, such as:
Pure OEM products, that means assemblies to be built into a unit by the
user (e.g. OEM laser driver cards)
Components
Mechanics and optics
Left over parts of units disassembled by the user (PCB’s, housings etc.).
If you wish to return a Thorlabs unit for waste recovery, please contact Thorlabs or
your nearest dealer for further information.
8.1. Waste Treatment is Your Own Responsibility
If you do not return an “end of life” unit to Thorlabs, you must hand it to a company
specialized in waste recovery. Do not dispose of the unit in a litter bin or at a public
waste disposal site.
8.2. Ecological Background
It is well known that WEEE pollutes the environment by releasing toxic products
during decomposition. The aim of the European RoHS directive is to reduce the
content of toxic substances in electronic products in the future.
The intent of the WEEE directive is to enforce the recycling of WEEE. A controlled
recycling of end of life products will thereby avoid negative impacts on the
environment.
Wheelie Bin Logo

High-Intensity Fiber Light Source Chapter 9: Thorlabs Worldwide Contacts
Page 10 CTN016972-D02
Chapter 9 Thorlabs Worldwide Contacts
For technical support or sales inquiries, please visit us at
www.thorlabs.com/contact for our most up-to-date contact information.
USA, Canada, and South America
Thorlabs, Inc.
[email protected]
[email protected]
UK and Ireland
Thorlabs Ltd.
[email protected]
[email protected]
Europe
Thorlabs GmbH
[email protected]
Scandinavia
Thorlabs Sweden AB
[e-mail]
France
Thorlabs SAS
[email protected]
Brazil
Thorlabs Vendas de Fotônicos Ltda.
[email protected]
Japan
Thorlabs Japan, Inc.
[email protected]
China
Thorlabs China
[email protected]

www.thorlabs.com