Tiger Truck Extended Cab 2019 User manual

2019 Extended Cab Truck
- Service Manual -

Content
1. Vehicle Identification ...................................................................................................... 1
2. Main Technical Parameter of the Complete VehicleError! Bookmark not defined.
3. Vehicle Devices & Operation .................................... Error! Bookmark not defined.0
4. Usage of the Vehicle ......................................................................................................... 29
5. Vehicle Operation Manual ........................................................................................... 35
6. Checkout & Maintenance Service .......................... Error! Bookmark not defined.
7. Malfunction Analyse & Elimination ...................................................................... 57
8. Disposition of Emergency ............................................. Error! Bookmark not defined.
9. Maintenance of the Vehicle ......................................... Error! Bookmark not defined.

Vehicle Identification
1
1. Vehicle Identification

车辆标识
2
1. Identification Number
EQ 1 02 1 GF24Q7
A B C D E
A：Self-Stipulate Code Name
B：Vehicle Catagory Number
C：Main Parameter Code
D：Serial Number of the Product
E：Self-Stipulate Code Name
The VIN should be marked on the
side of the frame beam which is
under the seat that beside the
driver’s, and above the Meter Board
and on the nameplate
2. VIN
There are two VINs, one is on the
aluminum plate which is on the right
front side of the meter, the other is
on the body which is under the front
row right side seat.
3. Serial Number of the
Engine
The serial number of the Engine
should be marked on the convexity
of the rear lower part of the right
cylinder.

Main Technical Parameter of the Complete Vehicle
3
2. Main Technical Parameter of the
Complete Vehicle

Main Technical Parameter of the Complete Vehicle
4
1. Parameter of the Engine
Please see the instruction manual of engine along with the vehicle
2. General Performance Index
Items
Unit
Optional Engines of EQ1021GF24Q7
BG13-20
/EQ474i
AF10-06
/EQ465i-21
BG10-01
DK12-01
Max. Speed
km/h
135
110
120
130
Gradibility
%
33.1
25.4/24.6
27.9
42.3
Brake Distance at 50km/h(full
loading)
m
≤20
Any part of the vehicle shall not exceed the width of the trial driveway,
that is 2.5 M.
MinmumTurning Diameter
m
10.3
3. Fuel Ecomomy
Items
Unit
Optional Engines of EQ1021GF24Q7
BG13-20
AF10-06
BG10-01
DK12-01

Main Technical Parameter of the Complete Vehicle
5
/EQ474i
/EQ465i-21
* Fuel Consumption per 100 km
(60km/h)
L/100
km
5.3
4.9/5.2
5.1
5.1
* Note: The real fuel consumption will be higher than this numerical value for different use conditions.
4. Main Dimensions
Items
Unit
Vlalue
Total Length
mm
4280±20
Total Width
mm
1560±10
Total Height(Unladen)
mm
1880±15(W/O Guardrail 1850±15)
Wheel Space
mm
2760±15
Front Track
mm
1310
Rear Track
mm
1310

Main Technical Parameter of the Complete Vehicle
6
Front Overhang
mm
580±10
Rear Overhang
mm
940±10
5. Main Quality Parameter
Items
Unit
Optional Engines of EQ1021GF24Q7
BG13-20
/EQ474i
AF10-06
/EQ465i-21
BG10-01
DK12-01
Kerb Weight
kg
940
930
930
940
Gross Weight
kg
1665
1655
1655
1665
Passenger/ Rating Loading
Capacity
Pax/kg
2（Include drive）/595
6. Toe-in Parameter
Item
Unit
Optional Engines for EQ1021GF24Q7
BG13-20
/EQ474i
AF10-06
/EQ465i-21
BG10-01
DK12-01
Toe-in
mm
0.108(0～5)

Main Technical Parameter of the Complete Vehicle
7
7. Tire Pressure
Item
Unit
Optional Engines for EQ1021GF24Q7
BG13-20/AF10-06/BG10-01/DK12-01/EQ474i /EQ465i-21
Optional Tire for EQ1021GF24Q7
165/70R14
165R13LT
155R13LT
Front Tire
Unladen
kPa
180
200
200
Fully Loaded
kPa
220
240
240
Rear Tire
Unladen
kPa
200
220
220
Fully Loaded
kPa
250
300
375
8. Capacity Data
Items
Unit
Optional Engines of EQ1021GF24Q7
BG13-20
/EQ474i
AF10-06
/EQ465i-21
BG10-01
DK12-01
Cooling System of Engine
L
5.5
4.5
4.5
5.5

Main Technical Parameter of the Complete Vehicle
8
Lubricating System of
Engine
L
4.2～4.5
3.2
3.2
3
Fuel Tank
L
40
Lubricating Oil of Gear-Box
L
1.3～1.5
1.3
1.3
1.3±0.15
Rear axle lubricating oil
L
1.2
Brake Fluid
L
0.6
9. Cooling System Data
Item
Unit
Optional Engines of EQ1021GF24Q7
BG13-20
/EQ474i
AF10-06
/EQ465i-211
BG10-01
DK12-01
Capacity of Refrigerating
W
7200
5350
7200

Main Technical Parameter of the Complete Vehicle
9
Wind Speed while Refrigerating
M3/h
≥400
Consumption Power of the Compressor
W(Nc2000r/
min)
3430
2610
3430
Control
Parameters
Automatic Increase of
Idle Speed
r/min
1100±50
A/C Water Tempreture
Protection
℃
110
Engine Water
Tempreture Protection
℃
90
High Pressure Protection
MPa
3.2
Low Pressure Protection
MPa
0.2
Overheating Protection
℃
150±5

Veh icle Dev i ces & O pera t ion
10
3. Vehicle Devices & Operation

Veh icle Dev i ces & O pera t ion
11
1. Front Door
①
Inside of the Vehicle
All the doors can be locked by pressing
down the locked button. After that, one
cannot open the door either inside or
outside the vehicle. When open, pull the
locked button upward.
The front door can be opened or locked
by keys. While open, the locked button
up; while locking, the locked button
down.
②
Inside of the Vehicle
All the doors can be locked by pressing
down the locked button. After that, one
cannot open the door either inside or
outside the vehicle. When open, pull the
locked button out.
The front door can be opened or locked
by keys. While open, the locked button
out; while locking, the locked button
press down.
Note:
Press down the locked button while the
vehicle running ，the door should be
locked safely to prevent the door
opening accidently.
2. Keys
This vehicle equipped with two keys,
please keep one in a safe place for spare
use.This key can be used for ignition
switch, front door and fuel cover.
Note:
Please keep the key along with you at
any time.
3. Rocking window outfit by

Veh icle Dev i ces & O pera t ion
12
hand
There are two kinds of rocking window
outfit: by hand and by electric.
When by hand, there is handlebar on the
inner side of the door. Turn the
handlebar clockwise or
counter-clockwise, the door window
will come up or come down.
4. Rocking window outfit by
electric
When by electric, there is a button on
the inner side of the door.
Button One: Electrical Riser Button on
the driver’s side to control
the door window of the
copilot.
Button Two: Riser Button for door
window on the side of the
driver.
Button Three: Electrical Riser Button on
side of Copilot.
Pull the button up, the door window will
be closed, press the button down, the
door window will be open.

Veh icle Dev i ces & O pera t ion
13
5. Seat
Front Row Seat
The fixing of the front row seat is just
like the picture below, make the two
pothooks hook the button, and then
fasten it.
Adjustment of the front row seat: Pull
the sliding adjusting handlebar which is
under the seat up, the seat will slide to
the required position; pull the backrest
adjusting handlebar beside the seat, the
backrest will turing automatically, then
loose the handlebar, the backrest will be
fixed in the position. And the backrest
can be folded forward.
Note:
Do not adjust the driver’s seat while
driving, otherwise, the seat may move
forward or backword abruptly which
may cause driver lose its control.
6. Safety Belt
The safety belt of the front row seat is
automatic contraction.While using,
please pull out the lock tongue which
connect the safety belt and wing your
body and pass, then push the lock

Veh icle Dev i ces & O pera t ion
14
tongue to the lock catch until hear the
“clatter” sound.
The length adjustment of the saftety belt
is very important. While adjusting the
lap belt, please check the lock at the
meantime to make sure that it has been
locked, and then pull up the shoulder
belt till the lap belt being buckled tightly.
The length of the safety belt can be
adjusted freely according to different
requirements.While undo the safety belt;
press the release button on the lock
catch.
The customers should not do any
amendments; otherwise it may cause the
safety belt not being adjusted which will
influence elasticity.
Note:
While driving, please wear the safety
belt.
The safety belt is designed according to
the structure human body skeleton, (See
the picture). Please note that, the waise
band part shall not be across the
abdomen.
The adjustment of the safety belt is not
only reliable and comfortable but also
can help to make safer. Flexible safety
belt will influence its protection
function.
Safety belt should be prevented from
polishing compound, grease spot,
chemical article, especially storage
battery sour liquid polluted. While
washing, you can use neutral soap and
water. If the safety belt is worn and torn,
polluted or damaged, should be
changed.
It is very important that when the safety
belt impacted fiercely, though it is not
obvious, it should be changed.
Do not use the deformed saferty belt.
One safety belt is only for one person,
tie the children on knee of passenger to
the safety bealt is very dangerous.
The position of lock limit position
should not interfere or block the safety
belt fully withdraw.

Veh icle Dev i ces & O pera t ion
15
7.
仪表板
Meter Board
1. Assembled Meter
2. Wiper & Syringe Switch
3. Lighting/Turning and high/low beam converting switch
4. Head lamp control switch
5. Rear Foglam
6. Rear Foglam
7. Cigarette Lighter
8. Auxiliary Frame Air Bag
9. Side Intake
10. Centre Intake
11. A/C Switch
12. Switch Assy Defroster
13. Rear fog Switch
14. Fog Switch
15. Emergency Switch
16. Tool Box
17. Control Board for Heating
18. Ignition Switch

Veh icle Dev i ces & O pera t ion
16
8. Ignition Switch
1. ‘Off’: the auxiliary equipments
don’t work, only head lamp and horn
work, and the key can be pull out only
in this position.
2. ‘ACC’: assisitant equipments
(radio & cigar lighter) work and the
engine don’t work.
3. ‘On’: while at this position,
all the wiring can be put through and
the engine prepares to run.
4. ‘Start’： On this position, the
engine is started by the starter, once
the engine starts. Please loose the key
which will return to ‘on’automatically.
Do not keep the ignition key
in’ON’position for a long time unless
the engine is running, or else, the
battery will discharge.
Note:
The working time for starter shall not
exceed 5 seconds. If the engine cannot
be started, please wait at least five to
ten seconds, and try again. If the
engine fail to start after several times,
please check the fuel power supply
system or pay a visit to the
Maintanence Stop of Dongfeng Sokon
Vehicle.
9. Lighting, Turning and
High/Low Beam Control Pole
① Lighting Switch: there are three
places, ‘off’means all lights being
turned off; ‘ ’means front small
lights, tail lamp, liscence lamp and
light for meter being turned on;
‘ ’means the headlights being
turned on.

Veh icle Dev i ces & O pera t ion
17
② Turning signal light switch:
While the ignition key is in the
position in “ON ", it can send off
signal by turning control lever forward
and backward. Pull the control lever
forward from the middle position and
then the right turning light glitter; pull
the control lever backward and then
the left turning light flickers. The
control lever gets back to the middle
position automatically after turning.
③ Far, near light button: Put the light
switch in “headlight " position.
Pressing down is the far light, getting
back to middle position is the near
light, and lifting the control lever up,
the headlight glimmers (overtake).
10. Wiper & Cleanser
Control Pole
The control lever is on the right of the
steering wheel, and the control lever
has four gears:
INT：Wiper is the intermission gear,
which is suitable for fogy and rainy
day.
LO: The wiper will run at stable and
low speed.
HIGH: Wiper will run at a stable
high speed.
OFF: Wiper will stop running.
Pull back the control lever, it can jet
cleaning liquid.
Note:
When the cleanser stop spraying,
should release control lever, turn on
the washing device switch when have
no cleaning liquid, then the electric
machine will be damaged. If attempt
to remove the dust on the dry
windscreen glass with the wiper,
windscreen glass and wiper will be
damaged. You should drench the
windscreen glass with the cleanser
first, and then open the wiper.
Note:
In windscreen glass frozen cold
weather, you should remove ice and
snow of the arm first, make the defrost

Veh icle Dev i ces & O pera t ion
18
device to put through, and then use the
shave.
11. Horn
Wherever the ignition switch is, when
you press the horn button, it can
sound.
The horn button is on the steering
wheel:
① The horn button is in the centre of
the the three widths steering wheel.
② The horn button is on the side of
the square width steering wheel
12. Emergency Switch
Press down the button, all the four
turning lights and the side turning
lights glitter simultaneously. Press the
other end will turn off the lights.
This switch is only used for
emergency situation and running in
abnormal situation.
13. Foglight Switch
Front Foglight:
Turn the headlight switch to the
second gear, and press the foglight
switch, the foglight will be turned on,
and so will the indicator light; press
again, the foglight is turned off, so is
the indicator light.
Rear Foglight
Turn the headlight switch to the
second gear, and press the foglight
switch, the foglight will be turned on,
and so will the indicator light; press
again, the foglight is turned off, so is
the indicator light.