Tigercat AD610C User manual

SERVICE MANUAL
Tigercat AD610C CARRIER
Issue 1.2, DECEMBER 2010
AD610C-SM00-1.0
TABLE OF CONTENTS
AD610C Available Literature
Operator's Manual, English ..........................................................................Part No. 35611A
Service Manual, English (This Manual)....................................................... Part No. 35612A
Vehicle Moving and Transporting Instructions......................................Part No. 35761AMUL
Parts Catalog, English................................................................................. Part No. 35609A
SECTION
INTRODUCTION................................................................................................................iii
SAFETY.............................................................................................................................. 1
CONTROLS AND OPERATION ..............................See separate OPERATOR'S MANUAL
LUBRICATION AND MAINTENANCE ................................................................................ 3
ELECTRICAL AND COMPUTERS ..................................................................................... 6
ENGINE START AND STOP .............................................................................................. 7
DRIVE................................................................................................................................. 8
BRAKES AND DIFFERENTIAL LOCKS ............................................................................ 9
OIL COOLER AND FAN ................................................................................................... 10
STEERING AND CENTER JOINT.................................................................................... 11
CRANE (ATTACHMENT PRESSURE) ............................................................................ 12
WINCH ............................................................................................................................. 13
DOZER BLADE ................................................................................................................ 14
Tigercat
®
Tigercat Industries Inc.
P.O. Box 637
Brantford, Ontario
Canada N3T 5P9
Tel: [phone]
Fax: [phone]
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ii
Tigercat AD610C Carrier Introduction
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Tigercat AD610C Carrier Introduction
iii
Tigercat AD610C Carrier
INTRODUCTION
An Operator's manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
customer and operator in becoming familiar with the features of the AD610C Carrier.
Serial numbers:-
6109001 to 6109250
The AD610C Carrier is designed as an aerial device carrier for forestry/utility applications including tree
trimming and line clearing as well as general aerial work on and around energized conductors.
The operator's manual will assist the operator with the techniques of proper and safe operation of
the AD610C Carrier. The service manual contains safety and servicing procedures and a preventive
maintenance schedule to assist in repair and to ensure optimum machine performance. For manual part
numbers, see the title page in each manual.
Section 1 in both the operator's manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures.
Only trained personnel should be allowed to operate or work on the machine.
The information contained in this manual is current at time of printing. Improvements to the machine
are on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
appropriate information.
The phrase "and up" appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the "and up".
Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
Every effort is made to send out updates on a regular basis. If the machine in question was built after
the release date of this manual and there is a discrepancy, call Tigercat service department. The release
date appears on the rst page.
The Company reserves the right to change information contained herein at any time without prior notice.
Tigercat Industries Inc.
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iv
Tigercat AD610C Carrier Introduction
S.A.E. STANDARDS
ROLL-OVER PROTECTION STRUCTURES (ROPS)
FALLING OBJECTS PROTECTION STRUCTURES (FOPS)
OPERATOR PROTECTION STRUCTURES (OPS)
* MODIFICATIONS AND REPAIRS:
The integrity of the ROPS, FOPS, OPS structure and its continued ability to provide the level of protection
it was designed for could be seriously affected by any modications to the structure, its mounting or to the
chassis to which it is attached.
Tigercat emphasizes that the certication of approval of the ROPS, FOPS, OPS structure will become
void if any such modications take place.
Tigercat may ofcially grant approval for modications only by:
i) Written approval of repairs or modications signed by the Tigercat Engineering Manager; or
ii) Approved modications ofcially released by Tigercat.
Both of the above are provided that the work is carried out in the factory approved manner.
Unauthorized modications and/or repairs made or contributed to by a customer or a Tigercat distributor
may result in creating a dangerous situation and therefore the customer or Tigercat distributor will be
considered to have assumed the risk involved or be negligent in creating this situation.
Tigercat will not be held responsible for situations arising from having created unauthorized modications/
changes to the structure.
Operator's cabs are designed to ROPS, FOPS, OPS standards so that they will withstand force and
absorb energy during a roll-over (ROPS), when resisting the impact of a falling object (FOPS) and
minimize the possibility of operator injury from penetrating objects (OPS). When a permanent deection
of the structure occurs, the structure can no longer provide the original designed level of protection and
should be replaced. Attempts to straighten the structure, particularly by the application of heat, can
reduce still further the structures remaining capability to protect.
The mounting and the frame or chassis to which the cab is attached is considered an integral part of the
ROPS, FOPS, OPS and is included in the design, test and certication of the product.
Contact the Tigercat Service department before attempting any modications or repair to roll-over
protective structures.
Tigercat Industries Inc.
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Tigercat AD610C Carrier Introduction
v
NON-APPROVED FIELD PRODUCT CHANGES
The installation of any unauthorized attachment or changes made of any kind to this Tigercat product
could affect the product's ability to perform as originally intended. The product's integrity, stability and
safety could be at serious risk.
IT IS Tigercat POLICY THAT NO CHANGES ARE TO BE MADE TO ITS PRODUCTS INCLUDING
DELETIONS OR ADDITIONS OTHER THAN A Tigercat APPROVED OPTION FITTED IN THE
FACTORY APPROVED MANNER.
Ofcial approval to make changes or install options is only as follows:
i) The relevant options for that product must be shown or listed on current Tigercat documentation
or literature such as a printed specication sheet, price list, parts manual, or product literature
issued by Tigercat.
ii) Approved options or product changes authorized in writing by the Tigercat Engineering Manager.
Authorization by any other person is unacceptable.
Unauthorized changes made or contributed to by a person or organization may result in creating a
dangerous situation and therefore the person or organization will be considered to have assumed the risk
involved or be negligent in creating this situation.
Weight is an important factor when considering the addition of options or an attachment, Refer to your
Tigercat distributor for information on maximum permissible operating weight and the effect the addition
of various options may have on your machine.
Tigercat will not be held responsible for any situation that may arise resulting from Non-approved Field
Product Changes to its product.
Should Tigercat become involved in a suit resulting from changes made to the product without proper
authorization by Tigercat as stated above, Tigercat will take whatever action is appropriate to protect its
interests.
The product warranty policy and the certication on any safety items installed on the modied product will
become NULL and VOID if the above policy is not adhered to as specied.
Non-approved product changes also nullify warranties given to Tigercat by its component manufacturers.
Tigercat Industries Inc.
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