Clarke APS-1830 Installation guide

ASSEMBLY & INSTRUCTION
MANUAL
GC01/09
PLASTERER’S STILTS
MODEL: APS-1830
Part No: 3500220

2
INTRODUCTION
Thank you for purchasing this CLARKE product
Before attempting to use the product, it is essential that you read this manual
thoroughly and carefully follow all instructions given. In doing so you will
ensure the safety of yourself and that of others around you, and you can also
look forward to the product giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL PROTECTION
Do not dispose of this product with general household waste. All tools,
accessories and packaging should be sorted, taken to a recycling
centre and disposed of appropriately.
PARTS & SERVICE
For parts & Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]

3
CONTENTS
Introduction ............................................................................................ 2
Guarantee .............................................................................................. 2
Environmental Protection ...................................................................... 2
Parts & Service Contacts ....................................................................... 2
Table of Contents ................................................................................... 3
Safety Precautions ................................................................................. 3
Assembly ................................................................................................ 4
Using the Stilts ......................................................................................... 6
Maintenance .......................................................................................... 9
Technical Specification ......................................................................... 9
Parts List and Diagram......................................................................... 10
SAFETY PRECAUTIONS
1. NEVER use stilts without having read and fully understood the instruction
manual and any warning labels.
2. ALWAYS inspect the stilts thoroughly before use, making sure the stilts are
free from any kind of damage. Check that there is no excessive wear at
the connecting points and that all bolts are tight. Pay particular attention
to the strut tube assemblies and securing wingbolts.
3. ALWAYS replace any damaged or excessively worn components before
use.
4. ALWAYS remove any foreign material from the soles which could cause
loss of traction.
5. ALWAYS keep straps tightly fastened and secured while working.
6. ALWAYS remove the stilts to adjust them unless assisted by another person.
7. ALWAYS take short and defined steps, lifting the stilts clear of the floor
when walking.
8. ALWAYS make sure the stilts are properly adjusted before use.
9. ALWAYS look where you are stepping when working on stilts.
10. ALWAYS be sure to walk on suitably firm and level surfaces.
11. ALWAYS cover over any stairwells/floor opening.
12. ALWAYS remove the stilts when climbing or descending stairs.

4
12. ALWAYS ask for assistance when retrieving objects from the floor.
13. ALWAYS be cautious when working around low objects such as furniture.
14. NEVER wear stilts that are uncomfortable or out of adjustment.
15. NEVER use stilts with damaged, excessively worn or modified components.
16. NEVER walk on slippery surfaces.
17. NEVER use stilts on either soft, rocky or uneven terrain.
18. NEVER work close to uncovered floor openings, stairwells etc.
19. NEVER work around loose objects, tools, materials etc.
20. NEVER walk on planks or makeshift work surfaces.
21. NEVER carry heavy loads while walking on the stilts.
22. NEVER attempt to run or walk faster than normal while wearing stilts.
23. NEVER work on stilts that are taller than necessary.
24. NEVER stretch or lean across furniture or other low objects.
25. NEVER work on stilts while under the influence of alcohol or medication.
26. NEVER take large steps so as to strain the components of the stilts.
27. NEVER become over confident and fail to exercise caution.
WARNING: LOAD LIMIT 16ST 7LBS 105KGS/PAIR- DO NOT EXCEED THIS
LIMIT.
ASSEMBLY
1. Loosen the tube clamp on each stilt. Insert the lower strut tubes up
through the bottom of the tube clamps. Leave the tube clamps loose for
now.
2 Attach lower strut tubes to the outer leg bracket with the attached 1¾” x
¼” cap screw. Tighten well when the assembly is complete.
3. Slide the upper strut tubes down over the lower strut tubes and through
the tube clamps. Position so that the leg bands are just above the fullest
part of the leg calf. NOTE: Do not bend the leg bands.
4. Evenly tighten the leg tube clamps enough to prevent the upper tube
from rotating when used. Do not overtighten as the tubes could become
deformed and require replacement.
5. Position the tube clamps in the clamp bracket slots, according to your calf
size, so that the stilts will stand straight when mounted, and tighten up well.
6. Attach the heel brackets to the footplates using the 10-24 x ½” machine
screws and nuts. Adjust the heel brackets so your outside ankle bone is
directly over the rear pivot bolt, and tighten securely.

5

6
USING THE STILTS
WALKING PRECAUTIONS
Always take short, deliberate steps and walk with the stilts well apart. Large or
over-extended steps can cause the springs to bottom out and place undue
stress on the stilt components. This could significantly reduce the life of the
stilts or result in breakage.
REGULAR INSPECTION
Before use, inspect both stilts to ensure they are completely free of damage
or undue wear, and that all the nuts and bolts are tight.
ADJUSTING FOR BEST FIT
STRAP TIGHTENING
IMPORTANT: When mounting the stilts, always attach the leg bands first,
before the feet. When dismounting, always unbuckle the leg bands last after
unbuckling the foot straps.
WALKING AND WORKING
LEARNING TO WALK
IMPORTANT: Read the safety section on page 4 before attempting to use the
stilts. In order to develop safe working habits it is very important to observe the
safety precautions when learning to walk on the stilts.
1. Select a clear and level area (preferably near a wall) but away from
doors, floor openings, stairwells and windows etc. With the help of a
colleague, mount the stilts and stand with your legs comfortably apart.
Acquire your balance and relax.
2. Take slow, deliberate, short steps while keeping the stilts fairly well apart.
Ensure that each step completely clears the floor. You should never drag
or shuffle the feet. With an assistant on hand, walk slowly back and forth,
making a U-turn to reverse direction.
3. Repeat the process until you feel comfortable and practice walking until
you feel secure and are able to walk without an assistant. If needed,
adjust the strut tubes and clamps until your stilts and legs are straight and
comfortable.

7
ADJUSTMENT FOR WALKING
Always remove the stilts before making adjustments. If you have a tendency
to lean forward or backward while walking, you can adjust the springs as
follows.
To correct for leaning backward while walking, tighten the lower spring
adjuster. To correct for leaning forward while walking, tighten the upper spring
adjuster.
Never tighten adjusters more than 1/5 of the way down, or approx. 15 turns as
it will limit the stilt action and impose undue strain on the components.
HEIGHT ADJUSTMENT
Remove the wingbolts on each stilt. Evenly pull the stilt legs out to the desired
height, align the wingbolt holes in the legs and extension tubes, install the
wingbolts and tighten securely.

8
FORWARD/REARWARD BALANCE
When standing erect, the stilts should be in a neutral and vertical position. If
they have a tendency to lean forward or backward, make the following
adjustments either with the help of a colleague or after removing the stilts.
1. If the stilts lean forward, loosen
the tube clamps and rotate
the legbands and strut tubes
towards the rear and tighten
the clamps. This adjustment
can be used to correct the
forward/backward bal-
ance.
2. If the adjustment requires that
the legband be rotated to
where it is uncomfortable, the
heel brackets need to be
adjusted in the same direction
as the desired rotation, by
means of the self -tapping
screws in the heel bracket.
NOTE: Do not bend the legbands
to fit your leg.
LATERAL BALANCE
When standing erect, the legbands should apply a slight pressure against the
side of your legs. If they pull outward or press excessively inward, make the
following adjustments with the help of a colleague or after first removing the
stilts.
1. Loosen the bolts and nuts in the slotted brackets which retain the tube
clamps on each stilt.
2. Slide the strut tube assemblies & clamps in the direction necessary to
apply a slight inward pressure to your legs. Tighten securely. Apply trial and
error to obtain the optimum setting.
WARNING: IMPROPERLY USED OR OUT OF BALANCE STILTS ARE NOT
ONLY UNCOMFORTABLE AND TIRING, BUT COULD ALSO BE UNSAFE.
NEVER ATTEMPT TO MAKE ADJUSTMENTS WHILE STANDING ON THE
STILTS.

9
MAINTENANCE
CARE AND LUBRICATION
1. Always inspect the stilts before use to ensure the structure is free from any
damage and that there is no excessive wear at the hinge/connecting
points and that all bolts are tight.
2. Ensure the moving parts are kept clean and free from dents or burrs. This
includes any items that pivot or slide.
3. Lubricate moving parts with a silicone spray or white graphite powder.
Never use lubricating products which remain wet and will therefore attract
grit and other dirt.
4. Ensure the soles are in good condition and free from lubricants or foreign
matter which could cause loss of traction.
All components are replaceable. Refer to the parts list on Page 10 and
always contact your Clarke dealer for genuine spare parts.
TECHNICAL SPECIFICATION
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Please note that the details and specifications contained herein, are correct
at the time of going to print. However, CLARKE International reserve the right
to change specifications at any time without prior notice.

10
PARTS DIAGRAM

11
PARTS LIST
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1dapenerpoen/dnabgeL10SPCG2 32 ebutturtsrewolD/O"132SPCG2
2recapsdnabgeL20SPCG4 42 tlobxeh"¾1x"¼42SPCG2
3tunkcol
&tlobknus/c"2x"¼30SPCG4
52 ebutnoisnetxerennI52SPCG4
4partsgeL40SPCG2 62 etalproolfnolyN62SPCG4
51
1
/ 8 elopelosreppu.D.O"50SPCG2
72 tlobdhxeh3x"¼72SPCG8
6tun&wercsenihcam"½60SPCG4 82 1x"¼
1
/ 8 tun&tlobpmalc"82SPCG2
7partshcrA70SPCG2 92 pmalcretuoebutedilS92SPCG2
8partseoT80SPCG203pmacrenniebutedilS03SPCG2
9eta
lptoofnolyN90SPCG2
13 tekcarbpmalclatemmm313SPCG2
01 tekcarbleehelbatsujdA01SPCG223-1x"¼
5
/ 8 tunkcol&tlob"23SPCG2
11 rehsaW11SPCG6133gulppacebutturtsreppU33SPCG2
21 rehsawtalfD/I"¼21SPCG843wercsgnitnuomeloS43SPC
G61
31 tunkcol"¼31SPCG853wercsgnitnuompartS53SPCG8
41 tun"¼41SPCG463rehsawhtiwtlobgniW63SPCG
4
51 retsujdagnirpS51SPCG273etalpcniz-gnirpsliocrewoL73SPCG
2
61 kcalb-gnirpsliocreppU61SPCG283ylbmessagnipsetelpmoC83SPCG
2
71 parts"¾x"¾2 etalplatemgnitnuom 71SPCG493eloselbaecalpeR93SPCG
4
81 gniraebgnirpsnolyN81SPCG804gelelbatsujdadrawroF noisurtxe 04SPCG
2
91 &tunw/ctloBDHxeH rehsaw 91SPCG414gulpnolynegralrewoL14SPCG
4
02 rekcapredividgnirpS02SPCG224recapsnolynllamsreppU24SPCG
4
12 troppusdnab-gelegraL D/I"¼rehsawynnep 12SPCG434noisurtxegelraeR34SPCG
2
22 7
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OTDERIUQERSLATOTERANWOHSSEITITNAUQEHT STLITSFORIAPETELPMOCATCURTSNOC