Titan ProMark 1:1 Series User manual

ProMark
Series 1:1
1016 • Form No. 0153709A
- D - BetrieBsanleitung 44
- F - MoDe D’eMploi 86
operating Manual
MMa (Methyl
Methacrylate) striping
systeM
MMa
(MethylMethacrylat)
MarKierungssysteM
systÈMe De MarQuage
au MÉthacrylate De
MÉthyle

2
original operating manual ProMark
Warning!
Attention: Danger of injury by injection!
Airless units develop extremely high spraying pressures.
Be safety conscious!
1
2
3
Never put your ngers, hands or any other parts of the body into
the spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of injury
to the skin through coating materials or solvents, consult a doctor
immediately for quick and expert treatment. Inform the doctor
about the coating material or solvent used.
The operating instructions state that the following points must
always be observed before starting up:
1. Faulty units must not be used.
2. Secure Titan spray gun using the trigger lock on the trigger.
3. Ensure that the unit is properly earthed.
4. Check allowable operating pressure of high-pressure hose and spray gun.
5. Check all connections for leaks.
The instructions regarding regular cleaning and maintenance of
the unit must be strictly observed.
Before any work is done on the unit or for every break in work the
following rules must be observed:
1. Release the pressure from spray gun and hose.
2. Secure the Titan spray gun using the trigger lock on the trigger.
3. Switch o unit.

3
contents
ProMark
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1 Explanation of symbols used_____________________4
1.2 Safety hazards ________________________________4
1.3 Gasoline engine safety__________________________6
1.4 Fueling (gas engine) ___________________________6
2 MAIN AREAS OF APPLICATION ____________ 8
2.1 Application___________________________________8
2.2 Coating materials______________________________8
3 DESCRIPTION OF UNIT ___________________ 9
3.1 Machine function______________________________9
3.2 System diagram ______________________________10
3.3 System controls ______________________________12
3.4 Dashboard controls / gauges ___________________14
3.5 DataLogger™ ________________________________15
3.6 Technical data _______________________________20
4 SYSTEM PREPARATION__________________ 21
4.1 Filling the battery_____________________________21
4.2 Filling the solvent ush tank ____________________22
4.3 Fill the pressurized bead dispenser_______________22
4.4 Position the spray gun and bead dispenser gun ____23
4.5 Lubricate the packings ________________________23
4.6 Check hydraulic uid level______________________24
4.7 Final checks _________________________________24
5 OPERATION ____________________________ 25
5.1 Starting the engine ___________________________25
5.2 Preparing a new sprayer _______________________25
6 SPRAYING _____________________________ 26
6.1 Prime the system _____________________________26
6.2 Begin spraying _______________________________26
6.3 Solvent ush_________________________________27
6.4 Cleaning a clogged tip_________________________28
6.5 Handling the high pressure hose ________________28
7 CLEANUP ______________________________ 29
7.1 Special cleanup instructions for use with
ammable solvents ___________________________29
7.2 Cleaning the sprayer __________________________29
7.3 Cleaning the outside of the sprayer ______________29
7.4 Cleaning the airless spray gun __________________30
8 MAINTENANCE _________________________ 30
8.1 Lubricating the upper packings _________________30
8.2 Maintaining the lter assembly__________________31
8.3 Maintaining the hydraulic system________________32
8.4 Adjusting the tracking of the front caster__________32
8.5 Maintaining the uid section ___________________32
8.6 High pressure hose ___________________________33
8.7 Basic engine maintenance______________________33
8.8 Servicing the hydraulic motor___________________34
8.9 Servicing the uid section ______________________36
8.10 SAE O-ring tting installation ___________________38
8.11 Replacing the belt ____________________________39
9 TROUBLESHOOTING ____________________ 40
9.1 Airless gun __________________________________40
9.2 Fluid section_________________________________40
9.3 Hydraulic motors _____________________________41
9.4 Spray patterns _______________________________42
ACCESSORIES AND SPARE PARTS ____________128
Spare parts list for the main assembly ____________ 128/129
Spare parts list for the high-pressure lter _________ 130/131
Spare parts list for the hydraulic motor____________ 132/133
Spare parts list for the uid section ______________ 134/135
Spare parts list for the hydraulic system ___________ 136/137
Spare parts list for the gas engine ____________________138
Spare parts list for the belt cover_____________________139
Spare parts list for the cart assembly I_____________ 140/141
Spare parts list for the cart assembly II ____________ 142/143
WARRANTY________________________________144

4
safety precautions ProMark
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING
1.1 EXPLANATION OF SYMBOLS USED
This manual contains information that must be read and
understood before using the equipment. When you come to
an area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
This symbol indicates a potential hazard
that may cause serious injury or loss of life.
Important safety information will follow.
At
tention
This symbol indicates a potential hazard
to you or to the equipment. Important
information that tells how to prevent
damage to the equipment or how to avoid
causes of minor injuries will follow.
Danger of skin injection
Danger of re from solvent and paint fumes
Danger of explosion from solvent, paint
fumes and incompatible materials
Danger of injury from inhalation of harmful
vapors
i
Notes give important information which
should be given special attention.
1.2 SAFETY HAZARDS
HAZARD: INJECTION INJURY
A high pressure stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
amputation.
Do not treat a spraying injury as a harmless cut. In
caseofinjurytotheskin throughcoating materials
or solvents, consult a doctor immediately for
quick and expert treatment. Inform the doctor
about the coating material or solvent used.
PREVENTION:
• NEVER aim the gun at any part of the body.
• NEVER allow any part of the body to touch the uid stream.
DO NOT allow body to touch a leak in the uid hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the uid pump o and
release all pressure before servicing, cleaning the tip guard,
changing tips, or leaving unattended. Pressure will not be
released by turning o the engine. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure.
• ALWAYS keep tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning
device.
• ALWAYS remove the spray tip before ushing or cleaning
the system.
• NEVER use a spray gun without a working trigger lock and
trigger guard in place.
• All accessories must be rated at or above the maximum
operating pressure range of the sprayer. This includes
spray tips, guns, extensions, and hose.

5
safety precautions
ProMark
HAZARD: HIGH PRESSURE HOSE
The paint hose can develop leaks from wear,
kinking and abuse. A leak can inject material into
the skin. Inspect the hose before each use.
PREVENTION:
• Avoid sharp bending or kinking of the high-pressure hose.
The smallest bending radius amounts to about 20 cm.
• Do not drive over the high-pressure hose. Protect against
sharp objects and edges.
• Replace any damaged high-pressure hose immediately.
• Never repair defective high-pressure hoses yourself!
• Electrostatic charging of spray guns and the high-pressure
hose is discharged through the high-pressure hose. For this
reason the electric resistance between the connections of
the high-pressure hose must be equal to or lower than
1M.
• For reasons of function, safety and durability use only
original Titan high-pressure hoses.
• Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it with
another earthed high-pressure hose.
• Make sure power cord, air hose and spray hoses are routed
in such a manner to minimize slip, trip and fall hazard.
HAZARD: EXPLOSION OR FIRE
Flammable vapors, such as solvent and paint
vapors, in work area can ignite or explode.
PREVENTION:
• Use equipment only in well ventilated area. Keep a good
supply of fresh air moving through the area to keep the air
within the spray area free from accumulation of ammable
vapors. Keep pump assembly in well ventilated area. Do
not spray pump assembly.
• Do not ll fuel tank while engine is running or hot; shut o
engine and allow to cool. Fuel is ammable and can ignite
or explode if spilled on a hot surface.
• Eliminate all ignition sources, such as pilot lights, cigarettes,
portable electric lamps and plastic drop cloths (potential
static arc).
• Keep work area free of debris, including solvent, rags and
gasoline.
• Do not plug or unplug power cords, or turn power or light
switches on or o when ammable vapors are present.
• Ground equipment and conductive objects in work area.
Make sure the grounding chain is installed and is touching
the ground.
• Use only grounded hoses.
• Hold spray gun rmly to the side of a grounded pail when
triggering into pail.
• If there is static sparking or if you feel a shock, stop
operation immediately.
• Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container
labels provided with the paints and solvents. Follow the
paint and solvent manufacturer’s safety instructions.
• Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach, mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.
• Keep a re extinguisher in work area.

6
safety precautions ProMark
HAZARD: HAZARDOUS VAPORS
Paints, solvents, and other materials can be
harmful if inhaled or come in contact with body.
Vapors can cause severe nausea, fainting, or
poisoning.
PREVENTION:
• Wear respiratory protection when spraying. Read all
instructions supplied with the mask to be sure it will
provide the necessary protection.
• All local regulations regarding protection against
hazardous vapors must be observed.
• Wear protective eyewear.
• Protective clothing, gloves and possibly skin protection
cream are necessary for the protection of the skin. Observe
the regulations of the manufacturer concerning coating
materials, solvents and cleaning agents in preparation,
processing and cleaning units.
HAZARD: GENERAL
This product can cause severe injury or property
damage.
PREVENTION:
• Follow all appropriate local, state, and national codes
governing ventilation, re prevention, and operation.
• Pulling the trigger causes a recoil force to the hand that is
holding the spray gun. The recoil force of the spray gun is
particularly powerful when the tip has been removed and
a high pressure has been set on the airless pump. When
cleaning without a spray tip, set the pressure control knob
to the lowest pressure.
• Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specications and safety devices of the pump
manufacturer.
• ALWAYS follow the material manufacturer’s instructions
for safe handling of paint and solvents.
• Clean up all material and solvent spills immediately to
prevent slip hazard.
• Wear ear protection. This unit can produce noise levels
above 85 dB(A).
• Never leave this equipment unattended. Keep away from
children or anyone not familiar with the operation of airless
equipment.
• Do not spray on windy days.
• The device and all related liquids (i.e. hydraulic oil) must be
disposed of in an environmentally friendly way.
1.3 GASOLINE ENGINE SAFETY
1. Gas engines are designed to give safe and dependable
service if operated according to instructions. Read and
understand the engine manufacturer’s Owner’s Manual
before operating the engine. Failure to do so could result
in personal injury or equipment damage.
2. To prevent re hazards and to provide adequate
ventilation, keep the engine at least 1 meter (3 feet) away
from buildings and other equipment during operation. Do
not place ammable objects close to the engine.
3. People who are not operating the device must stay away
from the area of operation due to a possibility of burns from
hot engine components or injury from any equipment the
engine may be used to operate.
4. Know how to stop the engine quickly, and understand the
operation of all controls. Never permit anyone to operate
the engine without proper instructions.
5. Gasoline is extremely ammable and is explosive under
certain conditions.
6. Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow ames or sparks in the refueling
area or where gasoline is stored.
7. Do not overll the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
8. Be careful not to spill fuel when refueling. Fuel vapor or
spilled fuel may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.
9. Never run the engine in an enclosed or conned area.
Exhaust contains poisonous carbon monoxide gas;
exposure may cause loss of consciousness and may lead
to death.
10. The muer becomes very hot during operation and
remains hot for a while after stopping the engine. Be
careful not to touch the muer while it is hot. To avoid
severe burns or re hazards, let the engine cool before
transporting it or storing it indoors.
11. Never ship/transport sprayer with gasoline in the tank.
DO NOT use this equipment to spray water or
acid.
At
tention
Do not lift by cart handle when loading or
unloading.
Device is very heavy. Three-person lift is required.

7
safety precautions
ProMark
1.4 FUELING GAS ENGINE
Gasoline is extremely ammable and is explosive
under certain conditions.
FUEL SPECIFICATIONS
Use automotive gasoline that has a pump octane number of 86
or higher, or that has a research octane number of 91 or higher.
Use of a lower octane gasoline can cause persistent “pinging” or
heavy “spark knock” (a metallic rapping noise) which, if severe,
can lead to engine damage.
i
If “spark knock” or “pinging” occurs at a steady
engine speed under normal load, change brands
of gasoline. If spark knock or pinging persists,
consult an authorized dealer of the engine
manufacturer. Failure to do so is considered
misuse, and damage caused by misuse is not
covered by the engine manufacturer’s limited
warranty.
Occasionally you may experience light spark
knock while operating under heavy loads. This
is no cause for concern, it simply means your
engine is operating eciently.
• Unleaded fuel produces fewer engine and spark plug
deposits and extends the life of the exhaust system
components.
• Never use stale or contaminated gasoline or an oil/gasoline
mixture. Avoid getting dirt, dust, or water in the fuel tank.
GASOLINES CONTAINING ALCOHOL
If you decide to use a gasoline containing alcohol (gasohol), be
sure its octane rating is at least as high as that recommended
by the engine manufacturer. There are two types of “gasohol”:
one containing ethanol, and the other containing methanol.
Do not use gasohol that contains more than 10% ethanol. Do
not use gasoline containing methanol (methyl or wood alcohol)
that does not also contain co-solvents and corrosion inhibitors
for methanol. Never use gasoline containing more than 5%
methanol, even if it has co-solvents and corrosion inhibitors.
i
Fuel system damage or engine performance
problems resulting from the use of fuels that
contain alcohol is not covered under the
warranty. The engine manufacturer cannot
endorse the use of fuels containing methanol
since evidence of their suitability is incomplete
at this time.
Before buying gasoline from an unfamiliar
station, try to nd out if the gasoline contains
alcohol. If it does, conrm the type and
percentage of alcohol used. If you notice any
undesirable operating characteristics while using
a gasoline that contains alcohol, or one that you
think contains alcohol, switch to a gasoline that
you know does not contain alcohol.

8
main areas of application ProMark
2 MAIN AREAS OF APPLICATION
2.1 APPLICATION
ProMark Series MMA Striping Systems are specically designed
to be used in the professional-grade spray marking of asphalt
and concrete surfaces.
EXAMPLES OF OBJECTS TO BE SPRAYED
Roadways, intersections, parking lots, and other types of
asphalt or concrete surfaces.
2.2 COATING MATERIALS
PROCESSIBLE COATING MATERIALS
Sprayable dual-component materials to be used for road
marking.
No other materials should be used for spraying without Titan‘s
approval.
i
Pay attention to the Airless quality of the coating
materials to be processed.
VISCOSITY
The unit is able to process coating materials with up to
20,000 mPas. If highly viscous coating materialscannot betaken
in or the performance of the unit is to low, the material must be
diluted in accordance with the manufacturer‘s instructions.
i
Attention: Make sure, when stirring up with
motor-driven agitators that no air bubbles are
stirred in. Air bubbles disturb when spraying and
can, in fact, lead to interruption of operation.
COATING MATERIALS WITH ABRASIVE MATERIALS
These have a strong wear and tear eect on valves, high-
pressure hose, spray gun and tip. The durability of these parts
cane be reduced appreciably through this.
TWOCOMPONENT COATING MATERIAL
The appropriate processing time must be adhered to exactly.
Within this time rinse through and clean the unit meticulously
with the appropriate cleaning agents.
FILTERING
Sucient ltering is required for fault-free operation. The unit
is equipped with a suction lter, an insertion lter in the spray
gun(s) and a high pressure lter on the unit. Regular inspection
of these lters for damage or soiling is urgently recommended.

9
description of unit
ProMark
3 DESCRIPTION OF UNIT
3.1 MACHINE FUNCTION
The following section contains a brief description of the overall
function of the machine.
i
This manual gives information for both ProMark
100 and ProMark 150 models. Any dierences in
function between the two models will be noted.
ProMark 1:1 industrial road marking machines are high-pressure
spraying units driven by a gasoline engine.
The gasoline engine is the central power supply for the entire
system, providing power to all of its necessary auxilliary
equipment, such as the hydraulic pump and air compressor.
HYDRAULIC PUMP
• The gasoline engine (Fig. 1, item 1) drives the hydraulic
pump (2) by means of a V-belt located under the belt cover
(3). Hydraulic oil ows from the pumps (1) to the dual
hydraulic motors (4A / 4B) and causes the piston inside the
uid sections (5) to stroke up and down.
• The inlet valve is opened automatically by the upwards
movement of the piston. The outlet valve is opened when
the piston moves downward.
• This movement draws material from the material
containers, though the siphon hose and delivers it to the
mixing block (6), where the two spray components are
mixed and delivered to the spray gun(s).
AIR COMPRESSOR
• The gasoline engine also drives the air compressor (7). The
air compressor provides air power to the bead dispenser
(8), and the solvent ush (9).
i
For a more detailed description of the ProMark’s
components, see the descriptions on the
following pages.
2
5B
4B
8
3
1
6
9
5B
4A
7
FIGURE 1

10
description of unit ProMark
3.2 SYSTEM DIAGRAM
FIGURE 2
6
7
4b
4a
10a
4
12
13
7a
11
10
8
9B
5
10b
2
9A
3
3a
1

11
description of unit
ProMark
ITEM DESCRIPTION FUNCTION
1DataLogger The DataLogger tracks all of the performance information of the unit (see section 3.5 for a more detailed
description of the dierent DataLogger screens and options).
2Gun / Bead activation button The gun / bead activation button activates the spray guns and bead dispenser. The spray guns and
bead dispenser(s) can be timed to trigger simultaneously (via DataLogger) or with a start/end delay
based on your spraying needs and spray gun / bead dispenser conguration.
3High pressure lter The high pressure lters are located just behind each of the hydraulic motors (not shown in the
graphic). The high pressure lter lters out any impurities in the spray material as is passes on its way
to the mixing block.
aRelief valve / bleed hose This is the relief valve for the “A” of the system. When it is open (horizontal), spray material will circulate
from the material container through the siphon hose and back to the container through the bleed
hose. When it is closed, the system will build spraying pressure. There is a similar valve located on the
“B” side of the system that performs the same function for the “B” side material.
4Mixing block The mixing block is where the two spraying materials are mixed prior to spraying. Upstream of the
mixing block are two shuto valves. The red shuto valve will cut o the ow of “A” side spray material
to the mixing block. The blue shuto valve will cut o the ow of “B” side material to the mixing block.
aMixing hose Once the two spray materials mix in the mixing block, it travels down the mixing hose to the mixing
tube.
bStatic mixing tube Allows the material to achieve the proper and a superior mix.
5Spray gun(s) The spray gun(s) deliver the spray material to the surface being sprayed.
6SmartArm™ The SmartArm allows the user to adjust the height of the spray gun(s). The gun holder devices at the
end of the SmartArm allow the user to position each gun individually. The SmartArm can retract (pivot
up) for transport and storage.
7Air compressor The air compressor is powered by the gasoline engine and provides air pressure to the solvent ush
and the bead dispenser.
aAir cylinder The air cylinder provides the user with smooth controlled air delivery. Equipped with quick-disconnect
for auxiliary air tools (tools not included).
8Solvent ush The solvent ush tank provides the system with a quick ush whenever spraying activity stops. The
mixing hose, mixing block and the spray guns must be ushed whenever the system is not actively
spraying for a period of more than 2-3 minutes, otherwise the spray mixture will harden and set inside
these components, rendering them inoperable.
aSolvent ush valve Provides solvent to the mixing block, mixing tube and spray guns when needed. This valve should
remain closed until the system is ready to be ushed.
9Hydraulic motors The hydraulic motors (A/B) are powered by the hydraulic pump (11) which drives the spray material
pump.
10 Pressurized bead dispenser The pressurized bead dispenser contains the reective beads used in marking.
aBead hose(s) The bead hose(s) deliver the beads from the bead tank (10) to the bead dispenser(s) (10b).
bBead dispenser gun(s) The bead dispenser gun(s) apply reective beads to the material once it has been sprayed. The spray
guns and bead dispenser(s) can be timed to trigger simultaneously (via DataLogger) or independently
based on your spraying needs and spray gun / bead dispenser conguration.
11 Hydraulic pump The hydraulic pump is powered by the gas engine (12) and provides hydraulic uid to the hydraulic
motor (9)
12 Gasoline engine The gasoline engine is the main power source for the ProMark system.
13 Front caster The position of the front caster determines the driving direction of the system. It will remain locked in
a straight forward position until the caster trigger on the left handlebar is fully activated. The caster will
spin freely as long as the caster trigger remains activated.

12
description of unit ProMark
3.3 SYSTEM CONTROLS
FIGURE 3
1
4
7
3
2
5
6
8
9
10

13
description of unit
ProMark
ITEM DESCRIPTION FUNCTION
1Dashboard The dashboard contains the engine ignition key, the engine throttle, the pressure control knob (to
determine spraying pressure and can be used to ne-tune the spraying pattern) and the pressure
gauges for both the “A” side and “B” side. See section 3.4 for further details.
2Relief valve / bleed hose This is the relief valve for both “A” and “B” sides of the system. When it is open (horizontal), spray
material will circulate from the material container through the siphon hose and back to the container
through the bleed hose. When it is closed, the system will build spraying pressure.
3Hydraulic motor shuto
valve
This valve will cut o the ow of hydraulic uid to the hydraulic motor when closed.
Usage note: This valve should remain open when the system is running.
Usage note: To adjust the speed of the hydraulic motor (and subsequently the spraying pressure), it
is recommended that the pressure control knob on the dashboard be used for this, NOT the hydraulic
motor shuto valve. Using the hydraulic motor shuto valve to adjust the motor speed will put
unnecessary wear on the valve.
4Solvent ush valve Provides solvent to the mixing block, mixing tube and spray guns when needed.
Usage note: This valve should remain closed until the system is ready to be ushed.
5“B” side spray material
shuto valve
The “B” side spray material shuto valve will cut o the ow of “B” side spray material to the mixing
block when closed.
Usage note: This should remain open during spraying and closed whenever performing a solvent
ush.
6“A” side spray material
shuto valve
The “A” side spray material shuto valve will cut o the ow of “B” side spray material to the mixing
block when closed.
Usage note: This should remain open during spraying and closed whenever performing a solvent
ush.
72nd gun shuto valve (2-gun
units only)
This valve will cut o the ow of the spray mixture to the outside spray gun, allowing the user to
perform 1-gun operations. Always make sure to perform a solvent ush before shutting down one of
the spray guns.
8Pressurized bead dispenser
regulator
This allows the user to adjust the bead dispenser pressure.
Usage note: A reading of 30-40 PSI is a recommended starting point. Follow the manufacturer’s
recommedations.
9Solvent ush regulator This allows the user to adjust the solvent ush pressure.
Usage note: A reading of 100 PSI is recommended whenever performing a solvent ush.
10 Solvent ush relief valve This valve allows pressure to build up inside the solvent ush tank. This is the blue valve located at the
very bottom of the solvent ush tank and can be accessed via the rear of the unit.
Usage note: Generally, this valve should remain closed even when not performing a solvent ush, as
the solvent ush valve (item 4) will be the primary delivery point of the solvent.

14
description of unit ProMark
3.4 DASHBOARD CONTROLS / GAUGES
4
8
9
3
1
2
5
6
7
FIGURE 4
ITEM DESCRIPTION FUNCTION
1“A” side pressure gauge Measures the spraying pressure of the “A” side spray material.
2DataLogger Equipped on the ProMark 150 only. See section 3.5 for details.
3Engine throttle Determines the running speed of the engine.
412V power jack Can be used to plug in a mobile phone or other compatible device.
5Key ignition The key ignition turns the unit ON and starts the engine.
6“B” side pressure gauge Measures the spraying pressure of the “B” side spray material.
7Caster trigger Controls the front caster.
• To lock the front caster in the straight line position, squeeze then release the caster trigger
and move the sprayer forward.
• To allow free motion of the front caster, squeeze and hold the caster trigger.
8Pressure control knob Determines the spraying pressure of the system. Turn counterclockwise to decrease, clockwise
to increase.
9Spray button This button will activate the spray guns as well as the dispenser bead guns when pressed.

15
description of unit
ProMark
3.5 DATALOGGER
i
The DataLogger comes standard with ProMark
150 units. It tracks spraying performance and
can be used to adjust for your particular spraying
job.
To view the screens on the DataLogger without starting the
unit, turn the ignition key to the right and ip the power switch
in the upper left hand corner to ON.
The DataLogger contains many dierent screens that track
and enhance your performance. To choose an option on the
screen, simply touch the applicable function on the screen. See
the information about the screens below.
MAIN MENU SCREEN
This is the rst screen
shown when the
DataLogger is switched
ON.
From the Main Menu
screen users can view
the total footages
applied, set spacing
for the trace function,
view/modify the setup
screen, and go to the
RUN screen.
RUN SCREEN
From the Main Menu
screen users can view
the total footages
applied, set spacing
for the trace function,
view/modify the setup
screen, and go to the
RUN screen.
Whenever spraying
the RUN screen will be
displayed.
The Instant and Average mil of material applied, current
speed, and the gallons of material applied will be shown.
Pressing F2 will reset the instant and average mils. To exit
out of the run screen and go to the menu screen, press the
“Return to Main” button.
TOTALS SCREENS
This screen shows the
total footage applied
for each gun.
To reset the footage
simply press the
“Reset” button.
“Reset Pumps” will
reset the gallons
applied number
displayed on the run
screen.
Press ‘Next’ to view gallons used, average mil, and total
distance travelled (DT).
This screen shows the
total gallons used,
average mils applied,
as well as the total
Distance Traveled (DT)
for the job.
To reset these values
press the “Reset”
button.
Pressing ‘Next’ will take
the user to the pump
lifetime screen.
This screen shows
lifetime pump usage of
both pumps.
To reset these values
simply hit the reset
button. These values
are only to be reset
when the pump is
serviced.

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description of unit ProMark
SETUP SCREEN
To go to the Setup
screen, touch ‘Setup’
on the Main Menu
screen.
The Setup screen is
where the user enters
information about
the number of guns
being used, as well as
the width of the guns
being used.
The user can also calibrate the machine to ensure that the
distance sensor on the unit is working properly.
To calibrate the sprayer, press the ‘Calibrate’ button to bring
up the Calibration screen.
CALIBRATION SCREEN
To begin calibration,
the operator needs to
have a distance marked
out prior to starting.
When ready, align the
machine to the start of
the marked distance
and then press the
‘Setup’ button from
the Main Menu screen,
and then press the
‘Calibrate’ button in the
lower left hand corner.
Once on this screen the operator can start to push the
machine along the measured distance, keeping the
machine as straight as possible. The pulse count in the
upper left corner should be increasing, signaling that the
sensor is receiving pulses.
Once the operator has reached the end of the measure
distance, press the ‘Distance Travelled’ box and manually
enter in the distance that was measured. The encoder scale
should be displayed in the lower left corner of the screen.
Press ‘Main’ to return to the Main Menu screen.
i
It is recommended that the operator perform
this procedure twice using the same measured
distance travelling in the same direction.
If the encoder scale is the same for both
tries, the operator knows that the machine is
properly calibrated and can be used for marking
distances.
PATTERN/TRACE SCREENS
At the Setup screen,
press ‘Next’ to go to the
Pattern/Trace screen.
The trace/pattern
screen serves two
functions: the rst is to
set up the trace pattern
for marking jobs.
The machine will
automatically mark
out the starting and
stopping point for
the line that is to be
painted.
The second function is to set up the pattern that will be
used for solid skip painting.
• Cycle 1 and Skip 1 refer to the cycle and skip for gun 1
during TRACE mode.
• Cycle 2 and Skip 2 refer to the cycle and skip for gun 2
during TRACE mode.
• Cycle 1 and Skip 1 are also used for BOTH gun 1 and
2 when using the solid/skip toggle switches on the
enclosure. Cycle 2 and Skip 2 will NOT be used for the
skip/solid toggle switches.
To change the cycle and skip values press the (+) or (-)
button to increase or decrease the value. The user can also
manually enter a value by pressing on the box and hitting
‘Enter’.
Press ‘Next’ to go to the next Pattern/Trace Screen.
This screen is used for
setting the desired
Bead Gun Begin, Bead
Gun End, and Paint
Oset.
To change either of
these press on the
applicable box and
enter in the desired
value.
This screen also allows the user to turn the material spray
and beads o. Press the ‘Main’ button to get back to the
Main Menu screen.
Begin
End

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description of unit
ProMark
TRACE FUNCTION
From the Main Menu
screen, press the ‘Trace’
button to display this
screen.
The user can set the
Cycle and Skip length
they wish to trace.
For example, if the
pattern being put
down is a 10-foot line
with a 10-foot gap, the
user would enter ‘10’ in
the Skip box and ‘20’ in
the Cycle box. (10’ line
+ 10’ gap = 20’ cycle).
The machine can mark one line or two lines simultaneously.
If the operator entered in a single gun to be used, the values
in the Cycle 2 and Skip 2 boxes will be ignored.
The user MUST make sure the toggle switches for both guns
are set to the idle (Neutral) position before starting. The
machine will put a mark at the beginning and end of the
line.
To start tracing press the red button on the handle. To stop
the trace press the red button again.
ENCODER SCALE
At any time the
operator can view/
change the encoder
scale (calibration
number) and the
gallons per pulse.
Pressing the ‘F4’ button
will bring up the
System Settings screen
There are two boxes that will allow the operator to adjust
how long each gun stays on when marking stalls or tracing
lines. These times are set to milliseconds. The default for
each system should be 0ms. Depending on the size of the
mark the operator can increase or decrease that number
accordingly.
The ‘2 Pumps’ setting will adjust the system to account for
two material pumps on your machine.
If you are spraying a 2 part material leave the ‘Dual Color’
option unselected. If you are spraying two dierent colors
of material select the ‘Dual Color’ option. Selecting ‘Metric’
will switch the unit to measure values in meters and liters.
PARKING LOT LAYOUT
From the Main Menu
screen, press the
‘Parking Lot Layout’
button to get to the
Parking Lot Layout
screen.
From here the operator
can choose one of the
following options:
• Measure Stalls – used to determine the width of each
stall.
• Stripe Stalls – Used to mark parking stalls
• Marker Layout – for marking up to 8 dierent distances
at one time
• Angle Stall Layout – used for marking stalls that are at
an angle
Each of these options has its own screen. See below.
MEASURE STALLS
Make sure machine
is in position before
pressing the ‘Measure
Stalls’ button
From this screen the
operator can determine
stall width based on
the distance travelled
and the number of
desired stalls.
Once the operator is in position and ready to determine stall
width, start moving the machine across the parking lot until
you have reached the end. Distance will start incrementing
as the machine moves.
Once the operator gets to the end, enter the number of
stalls by pressing inside the ‘# of Stalls’ box. Using the digital
keypad, enter the number of stalls that are desired and press
‘Enter’ to nish.
Operator will notice in the lower left corner of the screen
the “Stall Size” has been calculated based o the distance
travelled and the number o f stalls desired. The operator can
increase/decrease the number of stalls until satised.
To save the stall size the operator needs to press the ‘Use
Data’ button in the lower right corner.
Pressing the ‘Use Data’ button will bring the operator to the
‘Stripe Stalls Screen’ on the next page.
To back up from this screen without saving any information,
press the F1 key which will be labeled ‘Main” on the unit’.

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description of unit ProMark
STRIPE STALLS
The user should take
note that the stall size
was transferred over
from the ‘Measure Stall’
screen.
To begin marking the
stall width, the user
needs to press the red
switch on the right
handle of the machine
to begin the stall layout
and begin moving
machine.
Paint marks will mark out each stall at the specied distance.
To stop the automatic stall layout, press the red switch on
the right handle again.
If the user has a desired stall size and does not wish to use the
measure stall feature, they can simply press the ‘Stripe Stalls’
button and manually enter in a stall size from this screen.
Press the ‘Stall Size’ box, and using the keypad, manually
enter in the desired stall width. Press ‘Enter’ when nished to
return to the above screen.
To return to the main screen press the ‘Main’ button in the
lower right corner.
MARKER LAYOUT
By pressing the ‘Marker
Layout button from the
‘Measure Stalls’ screen,
the operator will be
brought to this screen.
Marker Layout mode
can be used for
marking stalls with
multiple points, such
as handicap spots,
reective markers, or
double line stalls.
This is the run screen for the marker layout. The icons next
to each marker indicate which mark the machine is currently
on.
To assign up to eight distances, press the ‘Edit’ button in the
upper right corner.
Press inside the
‘Spacing’ box and
manually enter in a
distance for all the
marks that you want,
use the up and down
arrows to change.
Press the ‘Copy’ button
to copy the current
spacing to the next
marker.
Note that all distances are in feet, to assign a width that is
in inches divide the number by 12 to get the value in feet.
Example: a 6” spacing would be 0.5 feet (6/12 = 0.5)
Values should be lled from 1-8, if the operator does not
need to mark 8 dierent distances, only ll in the ones that
are needed and set the others to zero.
Once the values have been added, press the ‘Back’ button to
return to the Marker Layout screen.
To begin marking, operator needs to press the red switch on
the right handle of the machine to begin.
Paint marks will mark out each stall at the specied distance.
To stop, press the red switch on the right handle again.
ANGLE STALL LAYOUT
The angle stall layout
feature is used for
marking stalls at an
angle.
Pressing the ‘Angle
Stall Layout’ button
will bring you to this
screen.
The operator needs to enter in the desired angle, the stall
size and stall depth.
The stall spacing is then calculated as well as the oset. The
oset and stall spacing will alternate on the screen.
When the operator is satised with the stall spacing, press
the ‘Use Data’ button to begin marking out the stalls.
Follow the same procedure for the automatic stall layout to
begin marking.

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description of unit
ProMark
CONTINUOUS SPRAY
From the Main Menu
screen, press the
‘Spray’ button to get to
this screen.
The continuous spray
feature is designed to
allow the operator to
press the red button
on the right handle of
the sprayer one time
and then mark lines
without having to keep
the switch pressed
down.
Pressing ‘On’ will enable the continuous spray but will not
begin marking paint.
Paint will only begin coming out continuously when the
operator has pressed the red switch on the right handle bar
of the sprayer.
To take the machine out of continuous spray, press the red
switch again.
Operator should note that if the toggle switches on the
enclosure are set to Skip, the machine will only spray for the
skip setting that was entered on the pattern screen.
If the switch is set to solid paint will come out continuously
until the red switch is pressed again.

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description of unit ProMark
3.6 TECHNICAL DATA
ProMark 100 ProMark 150
Gasoline engine, power
Subaru 211cc OHC (electric
start)
211cc OHC (electric
start)
Fuel Capacity
0.83 US gal (3.1 l) 0.83 US gal (3.1 l)
Max. operating pressure
24.8 MPa (248 bar, 3600 PSI)
Max. sound pressure level
92 dB (A)* 92 dB (A)*
Max. size of tip with a spray gun
1-gun 0,038” – 0,96 mm 0,038” – 0,96 mm
2-gun 0,054” – 1,37 mm 0,054” – 1,37 mm
Max. volume ow
2.5 gal (9.5 l)/min 2.5 gal (9.5 l)/min
Weight
205 lbs (93 kg) 205 lbs (93 kg)
Max. viscosity
20.000 mPa·s
Dimensions L x W x H
104 cm x 79 cm x 127 cm
Max. temperature of the coating material
109ºF (43° C)
Filter insert (standard equipment)
50 mesh, 18 in
Hydraulic oil lling quantity
5.9 l (1.56 gal) CoolFlo
Max. tire pressure
0.2 MPa (2 bar, 30 PSI)
* Place of measurement: 1 m distance from unit and 1.60
m above reverberant oor, 120 bar (12 MPa) operating
pressure.
OPERATING TEMPERATURE
This equipment will operate correctly in its intended ambient,
at a minimum between +10°C and +40°C.
RELATIVE HUMIDITY
The equipment will operate correctly within an environment
at 50% RH, +40°C. Higher RH may be allowed at lower
temperatures.
Measures shall be taken by the Purchaser to avoid the harmful
eects of occasional condensation.
ALTITUDE
This equipment will operate correctly up to 2100 m above
mean sea level.
TRANSPORTATION AND STORAGE
This equipment will withstand, or has been protected against,
transportation and storage temperatures of -25°C to +55°C and
for short periods up to +70°C.
It has been packaged to prevent damage from the eects of
normal humidity, vibration and shock.