Titan ADVANTAGE GPX 165 User manual

1114 • © Titan Tool Inc. All Rights Reserved. Form No. 0528902D
NOTE: This manual contains important
warnings and instructions. Please read
and retain for reference.
Owner’s Manual
Notice d’utilisation
Manual del Propietario
Do not use this equipment before
reading this manual!
Model Numbers:
Bare 0509009
Complete 0509039
Bare w/5 Gal. Siphon 0509055
Complete w/5 Gal. SIphon 0509059
ADVANTAGE GPX 165
Gas Piston Pump

English English
2 © Titan Tool Inc. All rights reserved.
Important Safety Information
Read all safety information before operating the
equipment. Save these instructions.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
To reduce the risks of re or explosion, electrical shock
and the injury to persons, read and understand all
instructions included in this manual. Be familiar with the
controls and proper usage of the equipment.
WARNING: EXPLOSION OR FIRE
Flammable vapors, such as solvent and paint vapors, in
work area can ignite or explode.
PREVENTION:
1. Use equipment only in well ventilated area. Keep a good
supply of fresh air moving through the area to keep the air
within the spray area free from accumulation of ammable
vapors. Keep pump assembly in well ventilated area. Do not
spray pump assembly.
2. Do not ll fuel tank while engine is running or hot; shut o
engine and allow to cool. Fuel is ammable and can ignite or
explode if spilled on a hot surface.
3. Eliminate all ignition sources, such as pilot lights, cigarettes,
portable electric lamps and plastic drop cloths (potential static
arc).
4. Keep work area free of debris, including solvent, rags and
gasoline.
5. Do not plug or unplug power cords, or turn power or light
switches on or o when ammable vapors are present.
6. Ground equipment and conductive objects in work area.
Make sure the grounding cable is connected from the
grounding lug to a true earth ground.
7. Use only grounded hoses.
8. Hold spray gun rmly to the side of a grounded pail when
triggering into pail.
9. If there is static sparking or if you feel a shock, stop operation
immediately.
10. Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container
labels provided with the paints and solvents. Follow the paint
and solvent manufacturer’s safety instructions.
11. Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.
12. Keep a re extinguisher in work area.
WARNING: INJECTION INJURY
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. See a physician
immediately.
PREVENTION:
1. Do not aim the gun at, or spray any person or animal.
2. Keep hands and other body parts away from the discharge.
For example, do not try to stop leaks with any part of the
body.
3. Always use the nozzle tip guard. Do not spray without the
nozzle tip guard in place.
4. Only use a nozzle tip specied by the manufacturer.
5. Use caution when cleaning and changing nozzle tips. In the
case where the nozzle tip clogs while spraying,
ALWAYS lock gun trigger, shut pump o, and release all
pressure before servicing, cleaning tip or guard, or changing
tip. Pressure will not be released by turning o the motor.
The PRIME/SPRAY valve or pressure bleed valve must be
turned to their appropriate positions to relieve system
pressure. Refer to PRESSURE RELIEF PROCEDURE described in
the pump manual.
6. Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn o the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.
7. High-pressure spray is able to inject toxins into the body and
cause serious bodily injury. In the event that injection occurs,
seek medical attention immediately.
8. Check hoses and parts for signs of damage, a leak can inject
material into the skin. Inspect hose before each use. Replace
any damaged hoses or parts.
9. This system is capable of producing 3300 PSI / 22.8 MPa. Only
use replacement parts or accessories that are specied by the
manufacturer and that are rated a minimum of 3300 PSI. This
includes spray tips, nozzle guards, guns, extensions, ttings,
and hose.
10. Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
11. Verify that all connections are secure before operating the
unit.
12. Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning o the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE
RELIEF PROCEDURE described in the pump manual.
13. Always remove the spray tip before ushing or cleaning the
system.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury which can lead
to possible amputation. It is important to treat the injury as
soon as possible. DO NOT delay treatment to research toxicity.
Toxicity is a concern with some coatings injected directly
into the blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
WARNING: GENERAL
Can cause severe injury or property damage.
PREVENTION:
1. Always wear appropriate gloves, eye protection, clothing
and a respirator or mask when painting. Hazardous vapors
– Paints, solvents, insecticides, and other materials can be
harmful if inhaled or come in contact with body. Vapors can
cause severe nausea, fainting or poisoning.
2. Do not operate or spray near children. Keep children away
from equipment at all times.
3. Do not overreach or stand on an unstable support. Keep
eective footing and balance at all times.
4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under the inuence
of drugs or alcohol.
6. Do not kink or over-bend the hose. Airless hose can develop
leaks from wear, kinking and abuse. A leak can inject material
into the skin.

English English
© Titan Tool Inc. All rights reserved. 3
Important Safety Information
7. Do not expose the hose to temperatures or pressures in excess
of those specied by manufacturer.
8. Do not use the hose as a strength member to pull or lift the
equipment.
9. Use lowest possible pressure to ush equipment.
10. Follow all appropriate local, state and national codes
governing ventilation, re prevention and operation.
11. The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act
(OSHA). These standards, particularly part 1910 of the General
Standards and part 1926 of the Construction Standards should
be consulted.
12. Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement
of couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with a
conductive high-pressure hose.
13. Do not spray outdoors on windy days.
14. Always unplug cord from outlet before working on equipment
(electric models only).
IMPORTANT: Do not lift cart handle when loading or unloading.
Gasoline Engine Safety
The engine exhaust from this unit contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.
1. Gas engines are designed to give safe and dependable service
if operated according to instructions. Read and understand
the engine Owner’s Manual before operating the engine.
Failure to do so could result in personal injury or equipment
damage.
2. To prevent re hazards and to provide adequate ventilation,
keep the engine at least 1 meter (3 feet) away from buildings
and other equipment during operation. Do not place
ammable objects close to the engine.
3. Children and pets must be kept away from the area of
operation due to a possibility of burns from hot engine
components or injury from any equipment the engine may be
used to operate.
4. Know how to stop the engine quickly, and understand the
operation of all controls. Never permit anyone to operate the
engine without proper instructions.
5. Gasoline is extremely ammable and is explosive under
certain conditions.
6. Refuel in a well-ventilated area with the engine stopped. Do
not smoke or allow ames or sparks in the refueling area or
where gasoline is stored.
7. Do not overll the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
8. Be careful not to spill fuel when refueling. Fuel vapor or
spilled fuel may ignite. If any fuel is spilled, make sure the area
is dry before starting the engine.
9. Never run the engine in an enclosed or conned area. Exhaust
contains poisonous carbon monoxide gas; exposure may
cause loss of consciousness and may lead to death.
10. The muer becomes very hot during operation and remains
hot for a while after stopping the engine. Be careful not to
touch the muer while it is hot. To avoid severe burns or re
hazards, let the engine cool before transporting it or storing it
indoors.
11. Never ship/transport unit with gasoline in the tank.
Specications
Gallons per minute (GPM) 1.65 (6.25 LPM)
Maximum tip sizes one gun = 0.042”
two guns = 0.029”
three guns = 0.023”
four guns = 0.017”
Maximum pressure 3300 PSI (22.8 MPa)
Power 7.0 HP gas engine
Weight 164 lbs. (74.4 kg)
Maximum hose length 300’ (91.4 m)
Table of Contents
Safety Precautions........................................................................... 2
Français ..........................................................................................................18
Español...........................................................................................................20
Specications................................................................................... 3
General Description ........................................................................ 4
Operation......................................................................................... 4
Fueling..............................................................................................................4
Setup.................................................................................................................4
Preparing to Paint.........................................................................................5
Painting............................................................................................................6
Pressure Relief Procedure..........................................................................6
Spraying ........................................................................................... 7
Spraying Technique.....................................................................................7
Practice.............................................................................................................7
Cleanup ............................................................................................ 8
Maintenance .................................................................................... 8
General Repair and Service Notes ..........................................................8
Maintaining the Engine..............................................................................9
Replacing the Filter......................................................................................9
Replacing the PRIME/SPRAY Valve.........................................................9
Replacing the Potentiometer.................................................................10
Replacing the Sprayer ON/OFF Switch...............................................10
Replacing the Transducer........................................................................10
Replacing the Electronic Pressure Control (EPC) Assembly........11
Replacing the Slider Assembly and Slider Housing .......................11
Replacing the Gears...................................................................................12
Servicing the Clutch Assembly..............................................................13
Servicing the Fluid Section......................................................................15
Troubleshooting............................................................................ 17
Parts Listings.................................................................................. 22
Main Assembly ............................................................................................22
Drive Assembly............................................................................................23
Fluid Section Assembly ............................................................................24
Cart Assembly..............................................................................................25
Filter Assembly ............................................................................................25
PRIME/SPRAY Assembly...........................................................................26
5 Gallon Siphon Set (optional)...............................................................26
Electrical Schematic...................................................................................27
Labels..............................................................................................................27
Accessories....................................................................................................27
Limited Warranty........................................................................... 28

English English
4 © Titan Tool Inc. All rights reserved.
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction manual
carefully for proper operating instructions, maintenance, and safety
information.
Engine
Pressure Control
Knob
Pail Hook
F
luid Section
Siphon Tube
Cart
Filter
Assembly
PRIME/SPRAY
Valve
Outlet Fitting
This equipment produces a fluid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Operation
Fueling (gas engine)
Gasoline is extremely flammable and is explosive
under certain conditions.
• ALWAYS turn the engine o before refueling.
• Refuel in a well-ventilated area.
• Do not smoke or allow ames or sparks in the refueling area or
where gasoline is stored.
• Do not overll the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
• Be careful not to spill fuel when refueling. Spilled fuel or fuel
vapor may ignite. If any fuel is spilled, make sure the area is
dry before starting the engine.
• Avoid repeated or prolonged contact with skin or breathing of
vapor.
• Keep out of the reach of children.
Fuel Specications
• Use automotive gasoline that has a pump octane number of
86 or higher, or that has a research octane number of 91 or
higher. Use of a lower octane gasoline can cause persistent
“pinging” or heavy “spark knock” (a metallic rapping noise)
which, if severe, can lead to engine damage.
NOTE: If “spark knock” or “pinging” occurs at a steady
engine speed under normal load, change brands of
gasoline. If spark knock or pinging persists, consult
an authorized dealer of the engine manufacturer.
Failure to do so is considered misuse, and damage
caused by misuse is not covered by the engine
manufacturer’s limited warranty.
Occasionally you may experience light spark knock
while operating under heavy loads. This is no
cause for concern, it simply means your engine is
operating eciently.
• Unleaded fuel produces fewer engine and spark plug deposits
and extends the life of the exhaust system components.
• Never use stale or contaminated gasoline or an oil/gasoline
mixture. Avoid getting dirt, dust, or water in the fuel tank.
Gasolines Containing Alcohol
If you decide to use a gasoline containing alcohol (gasohol), be
sure its octane rating is at least as high as that recommended by
the engine manufacturer. There are two types of “gasohol”: one
containing ethanol, and the other containing methanol. Do not use
gasohol that contains more than 10% ethanol. Do not use gasoline
containing methanol (methyl or wood alcohol) that does not also
contain co-solvents and corrosion inhibitors for methanol. Never
use gasoline containing more than 5% methanol, even if it has co-
solvents and corrosion inhibitors.
NOTE: Fuel system damage or engine performance
problems resulting from the use of fuels that
contain alcohol is not covered under the warranty.
The engine manufacturer cannot endorse the use of
fuels containing methanol since evidence of their
suitability is incomplete at this time.
Before buying gasoline from an unfamiliar station,
try to nd out if the gasoline contains alcohol. If it
does, conrm the type and percentage of alcohol
used. If you notice any undesirable operating
characteristics while using a gasoline that contains
alcohol, or one that you think contains alcohol,
switch to a gasoline that you know does not contain
alcohol.
Setup
Perform the following procedure before starting the engine of a gas-
powered sprayer.
1. Ensure that the siphon tube and the return hose are attached
and secure.
2. Attach the supplied grounding cable to a grounded object.
3. Using a wrench, attach a minimum of 50’ of 3/8” nylon airless
spray hose to the 3/8” outlet tting on the lter assembly.
Tighten securely.
NOTE: Use 3/8” spray hose for maximum performance,
minimum pressure drop, and minimum pressure
uctuation.
4. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet. Remove
the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
5. Turn the pressure control knob fully counterclockwise to its
lowest pressure setting.
6. Make sure the sprayer ON/OFF switch is in the OFF position.
Pressure Control
Knob
Sprayer ON/OFF
Switch

English English
© Titan Tool Inc. All rights reserved. 5
7. Fill the uid section oil cup with approximately one
tablespoon of separating oil (P/N 313-481).
IMPORTANT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
8. Check the engine oil level. The gasoline engine oil level
is determined by the manufacturer. Refer to the engine
manufacturer’s service manual (supplied).
9. Close the fuel shut-o lever and ll the gas tank with gasoline.
Use only high quality, unleaded gasoline.
Preparing a New Sprayer
If this unit is new, it is shipped with test uid in the uid section to
prevent corrosion during shipment and storage. This uid must be
thoroughly cleaned out of the system with mineral spirits before you
begin spraying.
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits that
has a ash point of 60ºC (140ºF) or above.
2. Place the return hose into a metal waste container.
3. Turn the pressure control knob fully
counterclockwise to its lowest pressure setting.
4. Move the PRIME/SPRAY valve to the PRIME
position.
5. Move the engine ON/OFF switch to the ON
position.
6. Start the engine:
a. Open the fuel valve lever.
b. Move the throttle lever away from the gas tank.
c. Close the engine choke lever.
d. Holding the frame with one hand, pull the starter rope rapidly and
rmly. Continue to hold the rope as you let it return. Pull and return
the rope until the engine starts.
F
uel Valve
Lever
Choke Lever
Engine
ON/OFF
Switch
Throttle
Lever
Starter Rope
7. Turn on the sprayer by moving the sprayer ON/OFF switch to
the ON position.
8. Slowly turn the pressure control knob clockwise to increase
the pressure until uid starts to come out of the return hose.
Use only enough pressure to keep the uid coming out.
9. Allow the sprayer to run for 15–30 seconds to ush the
test uid out through the return hose and into the waste
container.
10. Turn the pressure control knob fully counterclockwise to its
lowest setting.
11. Turn o the sprayer by moving the sprayer ON/OFF switch to
the OFF position.
Preparing to Paint
Before painting, it is important to make sure that the uid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatible uids and paint may cause the valves
to become stuck closed, which would require
disassembly and cleaning of the sprayer’s uid
section.
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
solvent for the material being sprayed (refer to
recommendations of the material manufacturer). An example
of the appropriate solvent is water for latex paint.
2. Place the return hose into a metal waste container.
3. Turn the pressure control knob fully counterclockwise to its
lowest pressure setting.
4. Move the PRIME/SPRAY valve to the PRIME position.
NOTE: Hold the return hose in the waste container when
moving the PRIME/SPRAY valve to PRIME in case the
sprayer is pressurized.
5. Move the engine ON/OFF switch to the ON position.
6. Start the engine:
a. Open the fuel valve lever.
b. Move the throttle lever away from the gas tank.
c. Close the engine choke lever.
d. Holding the frame with one hand, pull the starter rope rapidly and
rmly. Continue to hold the rope as you let it return. Pull and return
the rope until the engine starts.
7. Turn on the sprayer by moving the sprayer ON/OFF switch to
the ON position.
8. Slowly turn the pressure control knob clockwise to increase
the pressure until uid starts to come out of the return hose.
Use only enough pressure to keep the uid coming out.
9. Allow the sprayer to run for 15–30 seconds to ush the old
solvent out through the return hose and into the metal waste
container.
10. Turn the pressure control knob fully counterclockwise to its
lowest setting.
11. Turn o the sprayer by moving the sprayer ON/OFF switch to
the OFF position.
NOTE: Make sure that the spray gun does not have a tip or
tip guard installed.
12. Move the PRIME/SPRAY valve to the SPRAY position.
13. Turn on the sprayer.
14. Turn the pressure control knob slowly clockwise to increase
pressure.
15. Unlock the gun by turning the gun trigger lock to the
unlocked position.
Ground the gun by holding it against
the edge of the metal container
while flushing. Failure to do so may
lead to a static electric discharge,
which may cause a fire.
16. Trigger the gun into the metal waste container until the old
solvent is gone and fresh solvent is coming out of the gun.
17. Lock the gun by turning the gun trigger lock to the locked
position.
18. Set down the gun and increase the pressure by turning the
pressure control knob slowly clockwise to its highest setting.
19. Check the entire system for leaks. If leaks occur, turn the
sprayer o and follow the “Pressure Relief Procedure” in this
manual before tightening any ttings or hoses.
20. Follow the “Pressure Relief Procedure” in this manual before
changing from solvent to paint.
Be sure to follow the Pressure Relief Procedure when
shutting the unit down for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.