Titan 0524038 User manual

HVLP
Transfer Pump
0517 • Form No. 0524848D
Airless, high-pressure
sprAying unit
groupe de projection à
hAute pression
Airless equipo de AltA
presión pArA pulverizAr
- F - notice d’utilisAtion 14
- e - mAnuAl del propietArio 26
operAting mAnuAl
Model:
0524038

2 © Titan Tool. All rights reserved.
Important Safety Information · Read all safety information before operating
the equipment. SAVE THESE INSTRUCTIONS.
English
This symbol indicates a hazardous situation, which, if
not not avoided could result in death or serious injury.
To reduce the risks of fire or explosion, electrical shock
and the injury to persons, read and understand all
instructions included in this manual. Be familiar with
the controls and proper usage of the equipment.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
PREVENTION:
  
  


  
material with aluminum.
HAZARD: GENERAL

PREVENTION:
  
any equipment.
  

  




  


  



hose.
  
  
  
HAZARD: EXPLOSION OR FIRE

damage and/or severe injury can occur.
PREVENTION:
  


  

the spray area.
  


switches.
  



  
order.
  
  
precautions and warnings.
HAZARD: HAZARDOUS VAPORS



PREVENTION:
  


  
  
HAZARD: ELECTRIC SHOCK HAZARD
May cause severe injury.
PREVENTION:
  



Service





IMPORTANT: Never operate unit for more than ten seconds
without uid. Operating this unit without uid will cause
unnecessary wear to the seal.
Specications
........

 ...............................

pressure ...................................
........................................
A
Weight......................................
............................

  English
Table of Contents
Safety................................................................................................ 2
Specications................................................................................... 2
Introduction..................................................................................... 3
  .............................................................................
Setup ................................................................................................ 4
 ...................................................4
 ...................................................................4
 .................................................................
 ....................................................................................
Operation......................................................................................... 6
Material Thinning .........................................................................................
  ...........................................................................
 .........................................................................................
Painting............................................................................................ 6
Cleanup ............................................................................................ 7
 ...........................................................7
Maintenance .................................................................................... 8
 ..........................................................
Service .............................................................................................. 8
  ...........................................................................
 ........................................................................
..................................................................
 ..................................................
 ..................................................................................
Troubleshooting............................................................................ 12
Parts List....................................................................................38-40
 ...................................................................................
Warranty ........................................................................................ 42
Introduction


already complete system. This system improves user productivity






ON/OFF switch
*Material hose not shown
Speed
setting
knob
Pressure
setting knob
Siphon
lter
Return tube
tting
Siphon tube
tting
Fuse
Co
nnector
Outlet
valve
Return tube
(smaller diameter)
Siphon tube
(larger diameter)



operating the system.
Bypass Design
The pump is a positive displacement pump and will run continuously.

material will continuously circulate into the pump and out the return

Transfer Pump Controls
Speed settings




MEDIUM
LO
W
HIGH
FLUS
H
  LOW
  MED
  HIGH
  FLUSH

Pressure settings

PRIME (no
6



PRESSURE
PRIME
1
2
3
4
5
6
6:00

4 © Titan Tool. All rights reserved.
English
Setup

Converting the Gun to Pressure Feed


  

  
Air tube
Retaining nut
Pressure cap
Cup assembly
  
Pressure cap
Optional: Follow steps 4 and 5 if you have a Maxum II gun
only.
  
  
tighten into place.
Set screw
Air tube tting
Mounting the Transfer Pump
  

  

cup holder.
NOTE: The cover should click over the locking tabs and
securely hold the pump in place.
C
onnector
cover
  

will prime properly.
IMPORTANT: DO NOT perform this step with anything hard
or sharp, such as a screwdriver. The poppet valve could be
damaged.
NOTE: To prevent the poppet valve and seat from sticking,
make sure to follow all Cleanup instructions after
using the pump.
  

  
  

  

  
secure.
Return tube
Collars
Siphon tube

  English
IMPORTANT: Make sure the siphon tube is firmly inserted into
the inlet fitting, past the O-ring as shown below. If the tube is
not fully inserted, a seal will not be achieved and the pump will
not prime. DO NOT insert the notched end of the suction tube
into the inlet fitting.
NOTE: The siphon tube should go into the inlet
approximately 3/4” in order to be fully inserted.
~3/4” (19 mm)
Siphon
tube
Inlet tting
O-ring
Incorrect
Correct
  


Siphon tube
Notch
Siphon lte
r
  
  

Connecting the Material Hose
  
outlet and tighten with a wrench.
  
inlet and tighten with a wrench.
Outlet valve
Fluid hose
Fluid hose
Spray gun
Inlet
Hose Congurations
Spraying without whip hoses

and air whip accessories.
Air hose
Fluid
hose
Straps
NOTE: When strapping the hoses together, start at the spray
gun and work your way back.
NOTE: 30 ft uid hose - included with Transfer Pump
30 ft air hose - included with turbine (25 ft air hose
included with CS75)
Hose straps - included with Transfer Pump
Spraying with whip hoses

  

  

Air hose
Fluid hose
Fluid whip
hose
Air whip
hose
Straps
Move coupling
NOTE: When strapping the hoses together, start at the
spray gun and work your way back.
NOTE: 30 ft uid hose - included with Transfer Pump
30 ft air hose - included with turbine
5 ft air whip hose - included with the CS105 and
CS115
5 ft uid whip hose - sold separately.

  
English
Operation
Material Thinning
IMPORTANT: Thin the spray material properly for use in the
pump and spray gun. Refer to the spray gun manual for thinning
recommendations.
Preparing a New Pump



spraying any material.
NOTE: The turbine should be turned OFF (0) during these
steps.
  
  
Return
tube
Mineral
spirits
Waste
container
Siphon
tube
  

  
  

  

container.
  
Preparing to Paint


NOTE: Incompatible uids and paint may cause the valves
to become stuck closed, which would require
disassembly and cleaning of the pump’s uid
section.
  


  
  

  
  
position.
  

container.
  
  
  
  

Painting
NOTE: The turbine should be turned OFF (0) during these
steps below until directed to do so.
  
to spray.
  
  

  
  
position.
  

  
position.
  

  
  
  


  
a. LOW
b. LOW-MED
c. MED - HIGH
  


NOTE: Generally, for thin materials such as polyurethanes,
lacquers, and stains, set pressure between numbers
1 to 2. For thicker materials such as latex paint, set
pressure to 2 or higher.
NOTE: For some very thin spray materials, a pulsating
spray pattern may be encountered when using
lower pressures (see picture below). To correct this,
increase pump pressure to 4 or 5, then decrease the
needle travel on the spray gun to achieve the desired
ow rate. This will increase back pressure in the
material hose and smooth out the spray pattern.
  
ON position.
  

spray shape. The spray pattern adjustments and spray shape


© Titan Tool. All rights reserved. 7 English
Cleanup
NOTE: Thorough cleaning and maintenance of your Transfer
Pump is the best way to ensure prolonged useful
life of the unit. Follow all Cleanup steps, including
Cleaning the Inlet and Outlet Valves.
Special cleanup instructions for use with flammable
solvents:
  

  

solvents.
  
  
IMPORTANT: The pump, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so permits material to
build up, seriously affecting the performance of the unit.
  
  


  
  

  
  
the ON position.
  


  

  
  
the ON position.
  

gun.
  

  

  

NOTE: For long-term or cold weather storage, pump mineral
sprits through the entire system.
  

  


swivel nut attached to the hose.
IMPORTANT: After each use, inspect the drip tray and heel cover
for leakage. If drips are present, service seal as soon as possible
(see Replacing the Seal and PIston, page 8).
Drip tray Drip holes
  

IMPORTANT: Flip up the connector cover to allow pump to be
lifted out of cupholder in turbine.
Cleaning the Inlet / Outlet Valves
NOTE: Cleaning the inlet and outlet valves should be
performed after every use to ensure continued useful
operation of the unit.
Outlet valv
e
cage
Outlet valv
e
tting
Inlet
tting
Inlet
valve
  
  

  
NOTE: To free the inlet valve assembly, gently rock the inlet
valve assembly back and forth to free it from the
pump housing.
  
  



O-ring
Po
ppet
NOTE: Push up on the poppet
on the inlet valve to
expose the O-ring in
order to clean it.
  
  
  
  
  
the appropriate cleaning solution.
W
indow
  
through the center opening to





  
NOTE: When replacing the outlet
valve cage, make sure to
line up the slot in the cage
with the guide in the outlet
valve housing. The guide is
located at the 6:00 o’clock
position inside the housing. Guide
Tab
  
  

  
English
  
  


  
  
  
IMPORTANT: Do not store inlet fitting and bypass/return fitting
immersed in hot solvents such as Acetone, Lacquer Thinner
or MEK. If you wish to soak these fittings, immerse in mineral
spirits.
NOTE: To remove material build-up and prolong inlet/
outlet valve life, soak the valves in lacquer thinner
overnight periodically. This will loosen up any
accumulated material between the O-ring and valve
seat.
Maintenance
Follow all other warnings to reduce the risk of an
injection injury, injury from moving parts or electric
shock. Always disconnect the pump before servicing!
After every use
  

Monthly
  

the shoulder screw and rotate the eccentric to draw oil into

Shoulder
screw
Oil
Oi
l
Heel cove
r
Screw
General Repair and Service Notes
  

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a
wire could loosen the connector from the wire.
  




  
solvents are used during cleaning. Always wear protective
eyewear while servicing. Additional protective equipment


  TITAN
TITAN
 ...................................... 1-800-526-5362
   ................................................................. 1-800-528-4826
Service
Replacing the Inlet Valve
NOTE: The inlet valve in this pump will need to be serviced
approximately every 10-20 hours of run time
depending on media type and speed setting.
  
  
  
  
  
  


  
  
NOTE: To free the inlet valve assembly, gently rock the inlet
valve assembly back and forth to free it from the
pump housing.
  
  
Inlet valve
Inlet tting

  English
Replacing the Outlet Valve
NOTE: The outlet valve in this pump will need to be serviced
approximately every 10-20 hours of run time
depending on media type and speed setting.
  
  
  
  
  


  
  
  
Outlet valve cage
Outlet valve tting
NOTE: When replacing the outlet valve cage, make sure
to line up the slot in the cage with the guide in the
outlet valve housing. The guide is located at the 6:00
position inside the housing.
Guide
Tab
Replacing the Seal and Piston
NOTE: The seal in this pump will need to be serviced
approximately every 30-60 hours of run time
depending on media type and speed setting. The
seal and piston should be replaced as a set. Replace
the seal and piston at the rst sign of leakage from
the drip tray or from the underside of the pump
supported by the cup holder of the turbine.
  
  
the system.
  
  
  
  
  
  

Shoulder
screw
Bushing
Heel cove
r
Wedge
wrench
here
Screw
  
  
NOTE: There is approximately three (3) threads of
engagement on the bushing. You will need to use
a pliers to fully remove the bushing/seal assembly
from the housing.
Piston / yoke
assembly
Bushing /
seal assembly
  

and drip hole in the housing.

  © Titan Tool. All rights reserved.
English
IMPORTANT: Do not allow solvent to drain into the motor
enclosure of the pump.
  

  
Bushing
Seal
assembly
  


  


  

  



  

seal.
  
grease and temporarily slide the piston


remove.
  

  
  

  
replace the old piston with the new piston in the seal/piston

NOTE: If the yoke is worn excessively, it should be replaced
at this time along with the driver bushing and
driver screw. If the yoke slot measures greater than
.510 inches wide, then the yoke, shoulder bolt and
eccentric bushing should be replaced as a set.
  

  
  


  

Replacing the Pressure Setting Valve
  
  
  
  
  


Set screw
  


  

  
care not to lose the compression spring.
  
  
  
  
  
  


Pressure
knob
Locking
nut
Stem
Spring
Diaphrag
m
assembly
Seat
  
  
  
  

PRESSURE
PRIME
1
2
3
4
5
6
6:00
  


notation is oriented as shown.
  

screw on the pressure adjustment
