Tivoli Audio FLEX120 User manual

IP65
FLEX120

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FLEX120 | Installation
PLEASE VERIFY THE CONTENTS OF THE PACKAGES!
PLEASE READ INSTRUCTIONS ENTIRELY BEFORE
STARTING INSTALLATION.
BE SURE POWER IS TURNED OFF BEFORE
INSTALLING OR MODIFYING THE SYSTEM.
CALL TIVOLI LLC TECH SUPPORT WITH QUESTIONS.
Caution: FLEX120 is designed to work with 120V AC power
supply only. Use of any other power source will cause
damage, shorten the life of the fixture and will void the
warranty.
Note: Use in clean, smooth, surface applications.
Attaching to textured surfaces without the use of a
mounting channel is not recommended.
Consult any and all applicable local and national codes
for installation.
Do not conceal or extend exposed conductors through
a building wall as per local electrical code.
Warning: With any luminaire for any application, basic
safety precautions should always be followed to reduce
the risk of fire, electric shock and personal injuries.
This lighting system should be installed by a certified
professional.
Note: Contacting hot wires against the FLEX120 leads may
damage the product and void the warranty.
Note: Outdoor FLEX120 is shipped manufactured to
specific lengths with factory attached end preps. It is not
designed to be trimmed in the field.
Refer to NEC and local code requirements. Voltage drop
calculations are the responsibility of the installer.
CAUTION - Risk of Damage. Handle carefully.
1. Do not twist, bend, fold or crease FLEX120.
2. Do not bend or crease lead wire at solder point.
3. Do not attempt to remove FLEX120 once it has been
installed. Attempting to pull FLEX120 away from mounting
surface after it has been adhered will cause damage to the
product.
4. Do not use chemical solvents on FLEX120 during routine
maintenance.
5. Do not cover this product as the covering may cause the
light to overheat and melt or ignite.
6. Do not operate with the FLEX120 tightly coiled. To prevent
overheating do not allow contact between FLEX120 light
cables and part of light cables. Maintain at least 0.47
inches spacing between FLEX120 light cables or parts of
light cables.
7. Do not puncture, cut, shorten, or splice FLEX120
8. Do not route the cord or FLEX120 through walls, doors,
windows or any like part of the building structure.
9. Do not use if there is any damage to the light or cord
insulation. Inspect periodically.
10. Do not submerge FLEX120 in liquids, or use the product
in the vicinity of standing water or other liquids.
11. Secure this FLEX120 using only the screws provided. Do
not secure this product or its cord with staples, nails, or
like means that may damage the insulation or permanently
attach to the building structure.
12. Do not bend FLEX120 continuously.
13. DO NOT EXCEED THE MAXIMUM NUMBER OF
EXTENSIONS OR FLEX120 LENGTHS PERMITTED BY THE
MARKING,
Failure to comply will damage the product and void the
warranty.

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FLEX120 | Installation
Identify correct length from spool. Make sure surface where FLEX120 is to be installed
is smooth, clean, free of dirt, oil and debris.
Peel off PET tape backing and apply FLEX120 to
clean, smooth, surface area.3
1 2
Installation Option 1 : Mounted Direct to Surface
FLEX120 Tape
Part No: FLX120
PET Tape
Mounting Surface

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FLEX120 | Installation
3” 18-24” 18-24” 3”
Screw (by others)
Cut Alton Channel to size required, if needed.
Drill a hole 3” from each end of the Channel. Also, drill holes
every 24-36” along the channel to secure it in place.
Use appropriate at head screws
for the mounting surface (ie: wood screws for wood).
1
2
3
Installation Option 2: Mounted in ALTON Channel
1.375”
1.221”
1”
ALTON Channel
Part No: ALTN-CHAN-SLV-6.5
ALTON Channel
Part No: ALTN-CHAN-SLV-6.5
ALTON Channel
Side View
ALTON Channel With Lens
Side View
ALTON Channel
Top View
ALTON Channel
Part No: ALTN-CHAN-SLV-6.5
Cutting Tool

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FLEX120 | Installation
OR
Remove Backing tape and apply FLEX120 to bottom
surface of the ALTON Extrusion.
Insert Power Feed Cable through hole in
Power Feed End Cap. Slide Power Feed
End Cap along the Power Feed Cable
until it reaches the ALTON Channel.
Attach to ALTON Channel.
Attach the Lens. Start the Lens into the
Channel at one end and press down.
Continue to press along the lens, working it
into the Channel.
Use Solid End Cap to close non-power feed sides
of ALTON Channel. Attach Solid End Cap to ALTON
Channel.
4
5
7
6
Installation Option 2: Mounted in ALTON Channel
ALTON Channel
Part No: ALTN-CHAN-SLV-6.5
ALTON Channel
Part No: ALTN-CHAN-SLV-6.5
ALTN-LNS-OPL-6.5
Lens, opal
or
ALTN-LNS-CLR-6.5
Lens, clear
or
ALTN-LNS-DIF-6.5
Lens, diuser
ALTN-EC-02
Power Feed End Cap
ALTN-EC-01
Solid End Cap
Power Feed Cable
ALTON Channel
Part No: ALTN-CHAN-SLV-6.5
FLEX120 Tape
Part No: FLX120

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FLEX120 | Installation
1”
.949”
1.812”
1.031
.673”
Use Solid End Cap to close non-power feed sides
of NOYES Channel. Attach Solid End Cap to
NOYES Channel.
Attach the Lens. Start the Lens into the Channel at
one end and press down. Continue to press along the
lens, working it into the Channel.
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
NOYS-EC-01
Solid End Cap
Cut NOYES Channel to size required, if needed.
Remove Backing tape and apply FLEX120 to bottom
surface of the NOYES Extrusion.
Insert Power Feed Cable through
hole in Power Feed End Cap. Slide
Power Feed End Cap along the
Power Feed Cable until it reaches
the NOYES Channel. Attach to
NOYES Channel.
1
2
4 5
3
Installation Option 3A: Mounted in NOYES Channel Glued to Surface
NOYES Channel With Lens
Side View
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
Cutting Tool
NOYS-EC-02
Power Feed End Cap
Power Feed Cable
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
FLEX120 Tape
Part No: FLX120
NOYS-LNS-OPL-6.5
Lens, opal
or
NOYS-LNS-CLR-6.5
Lens, clear
or
NOYS-LNS-DIF-6.5
Lens, diuser
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5

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FLEX120 | Installation
1”
.949”
1.812”
1.031
.673”
1 1/4”
Cut NOYES Channel to size required, if needed.
Apply Adhesive (ADH-MB-75AM-10) to the inside of
the anges, as shown, to adhere the channel to the
mounting surface. Also, apply glue to the bottom of the
channel if there is a solid support at the bottom of the
cutout.
Remove Backing tape and apply FLEX120 to bottom
surface of the NOYES Extrusion.
Slide a Spring Clip into the outside slot at the bottom
of the NOYES Extrusion. Position a Spring Clip on the
left and right side at each end. There may be additional
Spring Clips needed along the length of the Channel,
depending on length. Position Clips every 24”.
1
6
2 3
Installation Option 3A: Mounted in NOYES Channel Glued to Surface
Installation Option 3B: Mounted in NOYES Channel with Spring Clips
NOYES Channel With Lens
Side View
NOYES Channel With Lens
Side View
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
Cutting Tool
ADH-MB-75AM-10)
Adhesive
ALTON Channel
Part No: ALTN-CHAN-SLV-6.5
FLEX120 Tape
Part No: FLX120

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FLEX120 | Installation
1 1/4”
Apply Adhesive (ADH-MB-75AM-10) to the inside of
the anges, as shown, to adhere the channel to the
mounting surface. Also, apply glue to the bottom of the
channel if there is a solid support at the bottom of the
cutout.
7
NOYES Channel With Lens
Side View
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
NOYS-EC-01
Solid End Cap
Installation Option 3B: Mounted in NOYES Channel with Spring Clips
Insert Power Feed Cable through
grommet in Power Feed End Cap. Slide
Power Feed End Cap along the Power
Feed Cable until it reaches the NOYES
Channel. Attach to NOYES Channel.
Attach the Lens. Start the Lens into the Channel at one end and
press down. Continue to press along the lens, working it into the
Channel.
Attach Lead Wire to Power Source.
Use Solid End Cap to close non-power feed sides
of NOYES Channel. Attach Solid End Cap to NOYES Channel.
4
6
5
NOYS-EC-02
Power Feed End Cap
NOYS-SPRING-CLP
Clip, Spring, Metal
Power Feed Cable

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FLEX120 | Installation
1”
.949”
1.812”
1.031
.673”
Screw (by others)
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
NOYS-EC-01
Solid End Cap
NOYS-EC-02
Power Feed End Cap
Installation Option 3C: Mounted in NOYES Channel Fastened to Surface
Cut NOYES Channel to size required, if needed.
1
NOYES Channel With Lens
Side View
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
Cutting Tool
3” 18-24” 18-24” 3”
Drill a hole 3” from each end of the Channel. Also, drill
countersunk holes every 24-36”along the channel to secure
it in place.
Install End Caps. Use appropriate at head screws
for the mounting surface (ie: wood screws for wood).
2
3 4
NOYES Channel
Part No: NOYS-CHAN-SLV-6.5
NOYES Channel
Side View
NOYES Channel
Top View

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FLEX120 | Installation
Installation Option 3C: Mounted in NOYES Channel Fastened to Surface
Remove Backing tape and apply FLEX120 to bottom surface
of the NOYES Extrusion.
Attach the Lens. Start the Lens into the Channel at one end
and press down. Continue to press along the lens, working
it into the Channel.
5
6

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FLEX120 | Installation
1
Installation Option 4: PVC Mounting Clips
0.44”
0.78”
0.60”
PVC Mounting Clip
Part No: FLX120-CLIP-01
PVC Mounting Clip
Part No: FLX120-CLIP-01
No. 6 Flat Head screws
(supplied by others)
Note: FLEX120 Mounting Channel can be mounted on horizontal or
vertical surfaces.
Determine where the Mounting Clips will need to be installed to achieve the desired shape. Position the
Mounting Clips and attach to surface using No. 6 Flat Head screws (supplied by others) appropriate for
mounting surface, ie: wood screws for wood. Press the FLEX120 into the Mounting Clips.
Note: Minimum bending diameter for FLEX120 is 3.5”in the vertical direction only.
2
1
Electrical Connections
Black Line
120V AC
Power
White Neutral
Standard UL
listed J-Box
by Others
120V AC
Refer to NEC and local
code requirements.
Voltage drop
calculations are
the responsibility
of the installer.
TivoTape FLEX120
Turn power o before beginning electrical installation. The TivoTape
FLEX120 lead wires are marked for polarity. Connect to power source
accordingly.
Note: Contacting hot wires against the TivoTape FLEX120 leads may
damage the product and void the warranty.