TLI Elektronik VOLspeed Yamaha PW-X User manual

1232_BA_E_Rev0 - VOLspeed Yamaha PW-X V3 © TLI Elektronik GmbH
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Yamaha PW-X / PW-X2 / PW-SE /
PW-ST / PW-TE / PW-CE
V3
Operating instructions
as original operating instructions in English language

1232_BA_E_Rev0 - VOLspeed Yamaha PW-X V3 © TLI Elektronik GmbH
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1 General information ............................................................................................................3
1.1 Safety instructions ...............................................................................................................3
2 Requirements for safe use...................................................................................................4
2.1 Intended use........................................................................................................................4
2.2 Restrictions on use...............................................................................................................4
2.3 Know and comply with installation requirements ..............................................................5
2.4 Obligation of the owner.......................................................................................................7
2.5 Obligation of each user........................................................................................................7
3 Warranty and liability ..........................................................................................................8
3.1 Warranty and liability of the tuning module manufacturer................................................8
3.2 Warranty, guarantee and liability by the manufacturer of the e-bike................................8
3.3 Property damage and personal injury - Further exclusions of liability to be considered ...8
4 Functional description .......................................................................................................10
5 Technical data....................................................................................................................10
6 Installation .........................................................................................................................11
6.1 Installation example PW-SE on the Haibike SDURO FullSeven 6.0 ...................................11
6.2 Installation example PW-X on the Haibike SDURO FullSeven 10.0 ...................................14
7 Speed mode.......................................................................................................................17
7.1 Switch on ...........................................................................................................................17
7.2 Switch off ...........................................................................................................................17
8 Individual activation code..................................................................................................18
8.1 Preparation ........................................................................................................................18
8.2 Set code .............................................................................................................................18
8.3 Delete code........................................................................................................................19
9 Dynamic mode...................................................................................................................20
10 Change wheel circumference ............................................................................................21
11 Range and charge level indicator ......................................................................................22
12 Restore factory settings.....................................................................................................22
13 Status display.....................................................................................................................22
14 FAQ.....................................................................................................................................23

1232_BA_E_Rev0 - VOLspeed Yamaha PW-X V3 © TLI Elektronik GmbH
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1General information
Be sure to take the time to read these operating instructions carefully before starting to install the
tuning module.
Keep these operating instructions in a safe place, yet within easy reach, so that you always have
access to the important and safety-relevant information for use, even after installation.
Make these operating instructions available for reading to any other person who may ride your
tuned e-bike.
Ensure that every person who is allowed to ride your tuned e-bike has read and understood these
operating instructions before any use.
Instruct the user in the safe use of the tuned e-bike with the aid of these operating instructions
before leaving your tuned e-bike to other persons.
Be sure to pass this manual on to the future owner if you ever want to sell the tuning module or
your tuned e-bike.
1.1 Safety instructions
The warnings used in these instructions draw your attention to possible dangers. You endanger
yourself and others if you do not follow these instructions. Serious injuries or considerable damage
to property may result.
Warning notices are available in the following categories:
WARNING
Warns you of hazards that could result in fatal or serious injury to persons if you do not follow these
instructions.
CAUTION
Warns you of hazards that may result in minor, usually reversible injury to persons if you do not
follow these instructions.
ATTENTION
Warns you of situations that can lead to property damage and malfunctions during use if you do not
follow these instructions.
IMPORTANT
Identifies safety-relevant descriptions and instruction parts.

1232_BA_E_Rev0 - VOLspeed Yamaha PW-X V3 © TLI Elektronik GmbH
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2Requirements for safe use
2.1 Intended use
The tuning module shifts the cut-off threshold of the motor support of your e-bike. Thus, with the
installation of the tuning module, speeds of up to 45km/h (28mph) can be achieved with electric
motor support.
Intended use also includes compliance with all of the following without exception
Restrictions on use and
Installation requirements and the
Obligations of the owner and the user.
2.2 Restrictions on use
The following restrictions of use are associated with the installation of the tuning module in your e-
bike.
2.2.1 Do not use in public areas
E-bikes for use on public roads or public ways with a permitted speed of > 25 km/h are subject in
the EU to Regulation 168/2013/EU, the Vehicle Regulation. Further approval requirements in non-
European countries may apply. The purchase of the Tuning Module does not entail any approval for
operation in public areas. Therefore, participation in public road traffic and driving on public roads
is prohibited after installation of the tuning module.
Prevent misuse and abuse
Only use your tuned e-bike on private, secured property or race tracks.
Never ride on public paths or areas that you have not previously been able to securely block off
against entry by other persons.
Also prevent another person from using your tuned e-bike in public traffic or on public roads.
Always lock your tuned e-bike when you park it. This will prevent misuse and abuse, even by other
people.
2.2.2 Restricting the circle of users
Reaching higher speeds can lead to the permissible group of users determined by the e-bike
manufacturer having to be further restricted.
Such a restriction must be determined by the owner of the tuned e-bike on his own responsibility,
taking into account the physical and mental fitness of the persons to whom the tuned e-bike is
made available for use.
Prevent misuse and abuse
Clearly define the permission for use before each transfer to other persons.
Also clearly define the terrain to be covered.
Always lock your tuned e-bike when you park it. This will prevent misuse and abuse by other
people.
IMPORTANT
IMPORTANT

1232_BA_E_Rev0 - VOLspeed Yamaha PW-X V3 © TLI Elektronik GmbH
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2.2.3 Observe shortened maintenance and inspection intervals
Due to the higher speeds with electric motor assistance, higher loads and forces will act on all
vehicle parts.
Reaching higher speeds increases wear on all vehicle parts, especially the brake system and all parts
of the drive system, even with suitable strength and design of the vehicle.
Define shortened maintenance and inspection intervals
Shortened inspection and maintenance cycles must be determined by the owner of the tuned e-
bike on his own responsibility, taking into account the conditions of use.
Before each use of your tuned e-bike, perform a comprehensive inspection of the vehicle.
It is imperative that you check the condition and function of the
brakes and their functional components,
vehicle frame,
steering system and its functional components,
drive system and its functional components as well as
saddle and its functional components.
In addition, observe all inspections not mentioned here that are prescribed by the manufacturer
of your e-bike before each use. This list does not replace the original operating instructions of the
e-bike manufacturer.
Establish further inspection and maintenance cycles according to the manufacturer's instructions
for your e-bike.
Shorten them according to your operating conditions.
If necessary, coordinate this with your specialist company, which will carry out the inspection and
maintenance work.
This ensures that the shortened inspection and maintenance intervals are adhered to.
2.3 Know and comply with installation requirements
For safe use of the tuning module in your e-bike, your bike must also meet some requirements.
2.3.1 Requirements for the strength and construction of the bike
Strength and construction requirements are regulated by EN 15194 and EN ISO 4210-2 and must be
confirmed as applied by the manufacturer of your e-bike.
Prevent increased accident risks due to insufficient strength
Due to the higher speeds with electric motor assistance, higher loads and forces will act on all
vehicle parts. Increased accident risks due to part breakage and part failure can only be largely ruled
out with e-bikes that are demonstrably designed and built in accordance with both product
standards.
Check the EC declaration of conformity of the manufacturer of your e-bike.
IMPORTANT
WARNING