TLI VOLspeed User manual

1
1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
VOLspeed Ebike Tuning
Yamaha PW-X / PW-X2 / PW-SE /
PW-ST / PW-TE
V2
Operating Manual
Installation Guide

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Attention!
Read these instructions completely before using the device, keep the
instructions and pass them on when handing over the device to other
persons.
Product Features
The device offers the following functions after installation in eBikes with PW-X, PW-X2, PW-
SE, PW-ST and PW-TE drive system:
Speed limit adjustable via handlebar control buttons
Adjustable dynamic mode with reduced "wall effect"
Correct display of speed and distance
Range calculation taking into account the current driving style
Correct total distance after removal of the tuning module
Wheel circumference adjustable with handlebar control buttons
Suitable for Pedelecs & S-Pedelecs
All settings are made via the operating unit on the eBike. No smartphone or notebook is
required.
The electronic is cast into the housing and thus safely protected against moisture.
Intended Use
The device is only suitable for installation in eBikes with Yamaha PW-X, PW-X2, PW-SE, PW-
ST or PW-TE drive systems and displays A, C or X.
STD ODO
Km .
Km/h
YAMAHA
5s
Display A (Sideswitch) Display C (Multiswitch) Display X
HIGH
STD
ECO
+ECO
OFF
88
88
Km/ h
ODO
STD
Km/h
0.0
54
%
ODO
TRIP
Km
Km
28.3
123

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Legal and Safety Notes / Product Liability
Operation of the eBike in public traffic is no longer permitted after installation of
the module. The use is only allowed on private areas or designated test and race
tracks.
Damage caused in conjunction with the operation of the eBike will no longer be
covered by private liability insurance after installation.
Liability and warranty claims against the dealer or manufacturer of the eBike expire
or are constricted.
The eBike is subject to higher mechanical stress when operating at higher speed for
which it is not designed. This results in additional safety risks.
The installation and operation of the module is at your own risk. The manufacturer
accepts no liability for damage that is connected with the installation or operation
of the device.
Please inform yourself about possible further technical and legal consequences
before installing the device.
Technical Data
Housing dimensions: 37mm x 19mm x 9mm
Cable length: approx. 140mm
Weight: 0,025kg
Power consumption: 0,1W
Supply voltage: 5VDC

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Installation PW-SE (Example: Haibike SDURO FullSeven 6.0)
Required tools:
Allen key 6mm
Allen key 3mm
Torque ratchet with Allen key 6mm
Procedure:
1. Remove battery
2. Remove the skid plate by removing the 4 screws (1) and (2). The screws behind the
chainring do not need to be removed.
3. Loosen the screws (3), (4) and (5) of the motor.
4. Remove the screws (3) and (4) and fold down the motor.
5. Disconnect the cable to the speed sensor (3-wire) and cable to the LCD (4-wire).
3
4
5
1
2
Speed Sensor
Display
Motor

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
6. Plug in the tuning module as shown.
7. Insert the battery and carry out the initialization, see separate point setup.
8. If setup succeeds, remove the battery again.
9. Place the tuning module in a suitable location and route the cable so that the engine
can be folded up without squeezing the cables.
Due to the large number of different drive systems, it is not
possible to define a fixed installation location. Often a
placement of the module in the down tube is possible.
10. Fold up the engine and reassemble the screws (3) and (4). Do not squeeze any cables.
In the case of full suspension bikes, make sure that the cable to
the speed sensor at the transition to the rear triangle has
enough room to move, otherwise it may break off during
compression.
11. Tighten screws (3), (4) and (5) to 22Nm.
12. Fasten skid plate with screws (1) and (2).
Speed Sensor
Display
Motor

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Installation PW-X (Example: Haibike SDURO FullSeven 10.0)
The fixing screw of the PW-X motor marked with (6) is not
directly accessible. In the following description, therefore, the
chainrings are dismounted. It may also be possible to
disassemble the screw with a 5mm Allen wrench with short leg
or through a recess in the chainring.
Required tools:
Allen key 3, 5 and 6mm
Chainring nut wrench
Torque ratchet with Allen key 4 and 6mm
Threadlocker medium or high strenght
1
2
3
4
5
6

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Procedure:
1. Remove battery
2. Remove the skid plate by removing the 4 screws (1) and (2).
3. Remove the chain from the chain ring and let it hang on the front derailleur.
4. Remove the chainring retaining bolts (4) and remove the chainrings. If necessary, use
a nut wrench to counter.
5. Place a box or something similar under the drive unit to be able to put it on after
disassembly. The shelf should be about 20cm under the motor.
6. Remove the screws (5), (6) and afterwards (3). Hold the motor with one hand while
removing the screws.
7. Place the drive unit on the shelf.
8. Connect the tuning module as described under "Installation PW-SE", points 5 and 6.
9. Insert the battery and carry out the initialization, see separate point setup.
10. If setup succeeds, remove the battery again.
11. Place the tuning module and as far as possible the connection cable in the front
frame tube.
12. Put the drive unit back in the holder on the frame. Do not squeeze any cables.
13. Reassemble the screws (3), afterwards (5) and (6).
14. Tighten screws (3) to 22Nm, (5) and (6) to 11Nm.
15. Fasten skid plate with screws (1) and (2).
16. Reassemble the chainrings and insert screws (4) with threadlocker. Tighten to 11Nm.

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Setup (until model year 2018)
Before the first use of the tuning module or after conversion to another bike the setup must
always be carried out first. Even in the case of malfunctions, a defined state of the module
can be restored by executing the setup.
STD ODO
Km .
Km/h
YA MAHA
Turn on the eBike.
3s
3s
Press „arrow up“and „arrow down“ at the same time for 3 seconds.
STD ODO
Km .
Km/h
YA MAHA
10s
Speed 11.1 km/h is displayed for 10 seconds.
The wheel circumference stored in the drive unit is displayed for 5
seconds in centimeters (example 22,5km/h = 225cm). If desired, adjust
with the "arrow up" and "arrow down" buttons.
Selection eBike type / speed ex works. S-Pedelec = 45 km/h, normal
pedelec = 25km/h or 20km/h. If necessary, change within 5 seconds
using the arrow buttons. Possible values: 20.0, 25.0 and 45.0. Default
value: 25.0.
As soon as 0.0 km/h is displayed, the setup is finished.
STD ODO
Km .
Km/h
YA MAHA
5s
STD ODO
Km .
Km/h
YAMAHA
5s
STD ODO
Km .
Km/h
YA MAHA
5s

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Setup (from model year 2019)
Before the first use of the tuning module or after conversion to another bike the setup must
always be carried out first. Even in the case of malfunctions, a defined state of the module
can be restored by executing the setup.
Turn on the eBike and switch to ODO or TRIP screen.
Change assistance level with „arrow up“ and „arrow down“
buttons as shown quickly.
Speed 11.1 km/h is displayed for 10 seconds.
The wheel circumference stored in the drive unit is
displayed for 5 seconds in centimeters as ODO or TRIP.
If necessary, adapt with „arrow up“ and „arrow down“
buttons as shown.
Selection eBike type / speed ex works. S-Pedelec = 45
km/h, normal pedelec = 25km/h or 20km/h. If necessary,
change within 5 seconds using the arrow buttons as
discribed before. Possible values: 20.0, 25.0 and 45.0.
As soon as 0.0 km/h is displayed, the setup is finished.
HIGH
STD
ECO
+ECO
OFF
0
588
Km/h
ODO
HIGH HIGH
STD STD STD
ECO ECO
2s
HIGH
STD
ECO
+ECO
OFF
11
111
Km/h
ODO
10s
HIGH
STD
ECO
+ECO
OFF
22
225
Km/h
ODO
5s
HIGH
STD
STD
ECO
2s
HIGH
STD
ECO
+ECO
OFF
0
588
Km/h
ODO
2s
HIGH
STD
ECO
+ECO
OFF
25
25
Km/h
ODO
5s

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Speed Mode (until model year 2018)
When speed mode is activated, the speed limit for the motor assistance is increased. The
limit can be set from 25 to 99 km/h.
Turning off the eBike automatically turns off speed mode and must be reactivated after the
bike is turned on.
Activation / adjust limit
2s
3s
Press „arrow up“ for > 2 seconds.
Speed limit is displayed for 5 seconds. If desired, use the "arrow
up" and "arrow down" keys to change. Possible values: 25 to 99
km/h (S-Pedelec: 45..99km/h) . Default value: 32 km/h (S-Pedelec:
52km/h).
Display shows the normal driving speed again. Speed mode is
active.
Deactivation
2s
3s
Press "down arrow" for > 2 seconds
STD ODO
Km .
Km/h
YAMAHA
2s
Display shows 25.0km/h for 2 seconds. Speed mode is off.
STD ODO
Km .
Km/h
YAMAHA
5s
STD ODO
Km .
Km/h
YAMAHA
5s

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Speed Mode (from model year 2019)
When speed mode is activated, the speed limit for the motor assistance is increased. The
limit can be set from 25 to 99 km/h.
Turning off the eBike automatically turns off speed mode and must be reactivated after the
bike is turned on.
Activation / adjust limit
Change assistance level with „arrow up“ and „arrow
down“ buttons as shown.
Speed limit is displayed for 5 seconds.
Default value: 32 km/h (S-Pedelec: 52km/h).
If desired, adapt with „arrow up“ and „arrow down“
buttons as shown. The set value is stored.
Display shows the normal driving speed again. Speed
mode is active.
Deactivation
Change assistance level with „arrow up“ and „arrow
down“ buttons as shown.
Display shows 25 km/h for 2 seconds (S-Pedelec
45km/h). Speed mode is off.
HIGH HIGH
STD STD
2s HIGH
HIGH
STD
ECO
+ECO
OFF
32
32
Km/h
ODO
5s
HIGH
STD
ECO
+ECO
OFF
28
588
Km/h
ODO
2s
HIGH HIGH
STD STD
2s HIGH
HIGH
STD
ECO
+ECO
OFF
25
25
Km/h
ODO
2s
HIGH
STD
STD
ECO
2s

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Dynamic Mode (until model year 2018)
Exceeding the speed limit the motor power is reduced by default very much. A higher pedal
force then results no longer in a higher speed, but in a lower motor assistance. For a more
natural driving emotion in the dynamic mode the reduction is spread over a larger speed
range, the so-called "wall effect" is significantly reduced and it can be driven with much
more constant pedal force. The dynamic mode can only be activated when the speed mode
is activated.
While driving (> 10km/h), press the pushing assist button for 2 seconds.
STD ODO
Km .
Km/h
YAMAHA
2s
Dynamic mode off: 50.0 km/h is displayed for 2 seconds.
STD ODO
Km .
Km/h
YAMAHA
2s
Dynamic mode on: 50.1 km/h is displayed for 2 seconds.
0
20
40
60
80
100
120
80 90 100 110 120 130
Maximum Power [%]
relative Speed [%]
Standard
Dynamic
2s
3s

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Dynamic Mode (from model year 2019)
Exceeding the speed limit the motor power is reduced by default very much. A higher pedal
force then results no longer in a higher speed, but in a lower motor assistance. For a more
natural driving emotion in the dynamic mode the reduction is spread over a larger speed
range, the so-called "wall effect" is significantly reduced and it can be driven with much
more constant pedal force. The dynamic mode can only be activated when the speed mode
is activated.
Change assistance level with „arrow up“ and „arrow
down“ buttons as shown.
Dynamic mode off: 50 km/h is displayed for 2 seconds.
Dynamic mode on: 50.1 km/h is displayed for 2
seconds.
0
20
40
60
80
100
120
80 90 100 110 120 130
Maximum Power [%]
relative Speed [%]
Standard
Dynamic
HIGH
STD
ECO
+ECO
OFF
51
51
Km/h
ODO
2s
HIGH
STD
ECO
+ECO
OFF
50
50
Km/h
ODO
2s
ECO ECO
+ECO +ECO
2s ECO

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Range Calculation
The speed mode can significantly reduce the range of the eBike. In the original condition of the bike,
the range is calculated only from the current battery charge level and the selected support level.
When Speed Mode is activated, the current power consumption is additionally included in the range
calculation, which makes the displayed remaining range more accurate.
Speed-Modus off
S T DS T D
HIGH
ECO
Km
36
DIST
Speed Modus on
S T DS T D
HIGH
ECO
Km
31
DIST
Akku km
53% 28.1
52% 29.0
51% 30.1
...

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
FAQ
Is the total mileage correct even after removing the module?
Yes. The total km measured by the drive unit are not changed by the tuning. This is ensured by a
continuously working compensation function in the tuning module. However, before removing the
module, the bike should remain switched on at standstill with the speed mode switched on until it
shuts off by itself. This will ensure that the compensation function has correctly adjusted the
mileage. However, any wheel circumference adjusted during the setup does not affect the mileage of
the drive unit and there are deviations after removing the module.
The displayed distance (Odometer, Trip) or the speed is not correct. What can I do?
Run the setup again. As a result, the current mileage is taken over from the drive unit in the tuning
module and you have the opportunity to re-adjust the wheel circumference if necessary.
Why can't the setup be activated?
The type of activation of the setup depends on the model year of the drive system. For older motors
up to model year 2018, follow the description on page 8, otherwise the description on page 9. The
displays shown are irrelevant for the selection of the procedure!
I adjusted the wheel circumference during setup. When I start the setup again, another value is
displayed. Why?
When executing the setup, the original wheel circumference of the motor control is always
displayed. If you want to use a different wheel circumference, you have to enter it again each time
you run the setup.

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1151_BA_E_Rev2 - VOLspeed Yamaha PW-X/PW-SE/PW-ST/PW-TE
Technical Support
For questions, suggestions or problems please email or phone.
TLI Elektronik GmbH
St.-Martin-Str. 11
86676 Ehekirchen
[email protected]
phone: [phone]
In addition to your request for support inquiries, please include the following information:
Serial number and purchase number of the tuning module (S/N, P/N)
eBike manufacturer, type and year of manufacture
To ensure that you always have the device data, you can enter it here before installing the
device:
Purchase number (P/N): ________________________
Serial number (S/N): _________________________
Disposal
The tuning module should be disposed of in an environmentally correct manner.
For EC countries:
Electronic devices are valuable materials and do not belong in the household
waste.
Dispose of the product at the end of its life in accordance with applicable
legislation.
270000 204470 >