Tokheim ProGauge MAGLINK LX User manual

USER MANUAL
MAGLINK LX
Rev. 9 – 04-2016

This page is left i te tio ally bla k.

Magli k LX User Ma ual | Summary
Rev. 9, 04-2016
Page 3 of 40
S UMMARY
1 PREFACE ............................................................................................................................................................. 4
2 GENERAL WARNINGS ......................................................................................................................................... 4
3 INTRODUCTION .................................................................................................................................................. 5
4 GENERAL DESCRIPTION ...................................................................................................................................... 7
4.1 L ABELLING AND TYPE DESIGNATION ............................................................................................................................ 7
4.2 D ESCRIPTION ......................................................................................................................................................... 7
4.3 C OMPATIBLE PROBES .............................................................................................................................................. 8
5 INTENDED USE AND REASONABLY FORESEEABLE MISUSE .................................................................................. 9
6 POWER ON/OFF ................................................................................................................................................10
7 OPERATION .......................................................................................................................................................11
7.1 F UNCTIONS ......................................................................................................................................................... 12
7.1.1 Tanks ........................................................................................................................................................... 13
7.1.2 Tank details ................................................................................................................................................. 14
7.1.3 Location....................................................................................................................................................... 22
7.1.4 List of ON/OFF sensors ................................................................................................................................ 23
7.1.5 Alarm Log .................................................................................................................................................... 24
7.1.6 NFO ............................................................................................................................................................ 25
MANUAL UPDATE PROCEDURE .........................................................................................................................27
9 PRINT INVENTORY .............................................................................................................................................2
10 SHIFT REPORT....................................................................................................................................................29
11 MAINTENANCE ..................................................................................................................................................30
12 SUPPORT ...........................................................................................................................................................31
13 SAFETY INSTRUCTIONS ......................................................................................................................................32
14 CERTIFICATION ..................................................................................................................................................33
15 NOTIFICATION ...................................................................................................................................................37
16 REVISIONS .........................................................................................................................................................3

Magli k LX «Ma ual_ ame» l | Preface
Rev. 9, 04-2016
Page 4 of 40
1P REFACE
Start Italia a S.r.l. has made every effort possible so that this docume t is complete, accurate a d updated.
With every revisio of the co sole, the correspo di g i formatio is periodically added to the docume t.
Start Italia a S.r.l. reserves the right to make u a ou ced improveme ts a d/or cha ges i the product
a d/or associated programs. Start Italia a S.r.l. is ot liable for damages of a y ki d, i cludi g those
resulti g i the docume t, i cludi g typographical errors.
Maki g copies, citi g quotes or other reproductio s of all or part of this docume t is permitted o ly after
writte co se t of Start Italia a S.r.l.
Trade mark or ame is protected by pate ts.
Copyright 2015© Start Italia a S.r.l. – All rights reserved
2G ENERAL W ARNINGS
Before worki g o this equipme t, please be certai to carefully read the i structio s i this ma ual.
Co figuratio must be performed by properly trai ed perso el.
The ma ufacturer is ot respo sible for a y operatio performed which is ot covered i this ma ual.
A y tamperi g with the equipme t a d software relieves the ma ufacturer of a y respo sibility i regards
to compete t bodies.
I case of failure or defect, refer to a authorized service provider or ma ufacturer directly.
The ma ufacturer accepts o respo sibility for a y i jury a d/or damage to perso s a d/or property
a d/or pets caused by failure to follow i structio s relati g to safety.
Qualified a d trai ed staff has to k ow all safety requireme ts i this ma ual, i the user ma ual a d i the
i stallatio ma ual.
I case of doubt co cer i g the operatio of the equipme t, refer to a authorized service provider or
ma ufacturer directly.
IMPORTANT: It is compulsory to co sult safety i structio s before usi g the equipme t
IMPORTANT: Improper use, ot i accorda ce with the requireme ts described herei , may
compromise safety

Magli k LX User Ma ual | I troductio
Rev. 9, 04-2016
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3I NTRODUCTION
This ma ual has bee prepared i accorda ce with IEC 82079-1 sta dards. “Preparatio of i structio s for
use - Structuri g, co te t a d prese tatio - Part 1: Ge eral pri ciples a d detailed requireme ts”a d
accordi g to the ATEX Directive 2014/34/EU co cer i g equipme t a d protective systems i te ded for
use i pote tially explosive atmospheres.
The ma ual provides all ecessary i formatio o usi g a Magli k LX co sole.
The followi g table lists the symbols used i the docume t:
Symbol Description
ATTENTION: Importa t i formatio a d otes regardi g operatio s a d use
co sideratio s
IMPORTANT: Da ger to perso s (i cludi g death), to property or to the
e viro me t
The followi g table lists refere ce data of the ma ufacturer:
Data Description
Name Ma ufacturer_ ame
Address
Address
20813 Bovisio Masciago (MB)Address
ItaliaAddress
Telepho e Tel
Fax Fax
Website www
e-Mail eMail
ATTENTION: This ma ual must be used i co ju ctio with the followi g ma uals:
•Co figuratio Ma ual
•I stallatio Ma ual
I order to use the co sole as described below i this ma ual, you must have i stalled the
co soles as per I stallatio Ma ual a d use the co sole as per the Co figuratio Ma ual
ATTENTION: This ma ual must be used i co ju ctio with safety i structio s:
IMPORTANT: Co sole i stallatio should be performed by qualified/trai ed perso el, as
show i the I stallatio Ma ual, Co figuratio Ma ual a d accordi g to safety i structio s

Magli k LX User Ma ual | I troductio
Rev. 9, 04-2016
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The Magli k LX co sole complies with the requireme ts of Directive 2012/19/EC o waste of electrical a d
electro ic equipme t (WEEE) a d he ce displayi g the accordi g symbol:
IMPORTANT: The crossed out wheelie bi symbol i dicates that the product, at the e d of
its useful life, must be disposed of with household waste a d must be brought to a
collectio poi t for electrical a d electro ic equipme t
ATTENTION: The u its of measureme t co tai ed i this ma ual refer to a specific choice by
the user himself/herself. You ca set the measureme t u its i a differe t way (see
Co figuratio Ma ual)

Magli k LX User Ma ual | Ge eral descriptio
Rev. 9, 04-2016
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4G ENERAL D ESCRIPTION
4.1 Labelling an type esignation
The followi g table lists the labels placed o the equipme t:
Labelling Description
The labelli g o the outer co tai er co tai s the followi g
data:
•Name a d address of the ma ufacturer
•CE marki g with the Notified Body
•Product Name
•The "Cautio " symbol (0434B of 01/2004), accordi g to
ISO 7000
•Serial umber
•Year of productio
•Power Supply(VAC a d Hz)
•Power co sumptio (VA)
•Operati g temperature (°C)
•I gress protectio (IP grade)
•Fuse rati g
•I dicatio that i side there is i tri sically safe circuit
ATEX labelli g o the outer co tai er co tai s the followi g
data:
•Name a d address of the ma ufacturer
•Equipme t Type (BRA-SIP, or BRA-2SIP)
•ATEX Refere ce umber of the certificate
•ATEX Marki g: II (1) G [Exia] IIB FISCO power supply
UM=250 V [Exia] IIB
•Serial umber
•Electrical data
4.2 Description
The co sole is a device for the mo itori g of the level of probes a d for sig alli g the relative ta k alarms.
32 probes ca be supported, 16 o -board (8 with the additio of a MagDirect ,Max 2 MagDirect), 32 DVD
(Fuel Quality Se sors, o e for each ta k), 4 o board relays, 6 i puts o board, a d a exter al expa sio
module that ca carry up to 4 expa sio cards. Each expa sio card supports 8 relay outputs, 8 Digital
I puts or 4-20mA. With a combi atio of these cards the system ca support 32 relays a d 0 i puts, 32
i puts a d 0 relays, a d combi atio s of both with modularity of 8.
The co sole ca be i terfaced with the FCC/POS o the statio via either serial or Ether et.
The co sole is equipped with a resistive type touch scree , so it is possible to use it with fi gers (eve with
gloves), special pe s a d likewise. It required to co tact a d apply a pressure to use it.

Magli k LX User Ma ual | Ge eral descriptio
Rev. 9, 04-2016
Page 8 of 40
The followi g table lists the pri cipal tech ical characteristics of the co sole:
Characteristic Value
Power supply 100 ÷ 240 V~, 50÷60 Hz
Co sumptio 15 VA
Operati g temperature (-10 ÷ +50) °C
Relative humidity (5 ÷ 95)%, o -co de si g
Number of probes 32
Number of ON-OFF exter al se sors Up to 32
Number of ON-OFF i ter al se sors 6 (o ly with Dipswitch 2 o ON)
Exter al relay outputs Up to 32
I ter al relay outputs 4
Lower power of the relay output 0,5 A, 33 V~, or 2 A, 30 V DC
Output power for the probes 12 V DC, 100 mA per output per probe, co ectors
MR3 MR4 (up to 8 probes per co ector)
Serial commu icatio of the probes RS485
Host commu icatio (ma ageme t) RS232
Pri ter commu icatio a d ma ageme t software RS232
I tegrated web server for co figuratio ,
co sultatio , commu icatio , a d emails. TCP/IP
GSM modem for SMS service 1 Optio al
IFSF 1 Optio al
Case Plastic
Protectio IP40
Dime sio s 265 x 190 x 95 mm
4.3 Compatible probes
The followi g table lists the probes compatible with the MAGLINK LX co sole:
Probe
XMT EXD 485
XMT SI 485
XMT RF (RF receiver required)
The followi g table lists the auxiliary equipme t of the MAGLINK LX co sole:
Auxiliary equipment
Expa sio cards, up to 32 relays a d 0 i puts, up to 32 i puts a d 0 relay, a d various combi atio s i
modules of 8
Local pri ter

Magli k LX User Ma ual | Power O /Power Off
Rev. 9, 04-2016
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5I NTENDED USE AND REASONABLY FORESEEABLE MISUSE
The i te ded use for the MAGLINK LX co sole is o ly for that described i this ma ual.
The co sole is used for mo itori g the level of the probes i stalled i the ta ks.
The co sole must be i stalled i a safe area a d i cludes a I tri sic safety barrier, 2 cha els (BRA-2SIP)
that serve to co ect the XMT-SI-485 probes
The followi g table lists the characteristics of use of the i tri sically safe barrier co tai ed i the co sole:
MAGLINK LX Features (barrier) Description
Group (area of use) II (Surface i dustries differe t from mi es)
Category a d type of pote tially explosive
atmosphere (1) G
Protectio mode ia
Group of substa ces (gases, vapours or mists) IIB
The specificatio s of use for co sole security a d for the Barrier are provided i this ma ual a d o the
product label.
IMPORTANT: Safety i structio s co stitute a attachme t to this ma ual a d users must
ack owledge it before usi g the equipme t
IMPORTANT: The Co sole should ot be used i areas at risk of fire a d explosio . The
probes of the XMT-SI-485 family are i stalled i risk of fire a d explosio areas a d must be
co ected to the Barrier co tai ed i the co sole itself.
The followi g table lists some reaso ably foreseeable i correct uses:
Element considered Incorrect use
Resistive touch scree
Do ot use for selectio of optio s other tha your
fi gers a d/or special accessories i te ded for
resistive touch scree s
USB a d USB Port devices
Do ot use other USB devices tha those formatted
as FAT 32
Do ot co ect the pri ter, PC, tablet, mobile pho e
to the USB ports
Serial ports
Do ot use serial ports other tha for the pri ter
a d PC with ma ageme t programs that i terface
with the protocols provided by Start Italia a S.r.l.
Network cable Do ot use the other etwork cable to co ect your
PC or the corporate etwork

Magli k LX User Ma ual | Power O /Power Off
Rev. 9, 04-2016
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6P OWER ON/OFF
IMPORTANT: O ly authorized/trai ed perso el followi g the i stallatio i li e with the
ma ufactures i structio s ca switch o the co sole. This operatio must be i accorda ce
with the i structio s of the I stallatio Ma ual a d accordi g to Safety I structio s.
The followi g table lists the steps ecessary to switch o the co sole:
Step Description
1 Check that the power butto is OFF (0)
2 Co ect the power cable.
3 Co ect the corporate etwork cable, if required
4 Press the power butto ON (1)
Whe switched o if the co sole is ot co figured it will emit a alarm whe it does ot commu icate with
a y ta k. Press the red arrows up a d dow u til you reach the page "ALARM LOG" a d press the ACK
butto to sile ce the alarm.
For a y cha ges to be made to the co sole co figuratio , refer to the ma ual "Co figuri g the Co sole.”
The followi g table lists the steps ecessary to switch off the co sole:
Step Description
1 Press the INFO butto at the top right of the scree
2 Press the "Off" butto withi the INFO page
3 Wait for the scree to tur black
4 Press the power OFF (0) butto o the co sole
IMPORTANT: If the co sole is switched OFF simply removi g power the SD card might be
damaged a d the co sole might ot restart. If this happe a ew SD card is eeded a d the
image of the Operati g System a d applicatio should be loaded, a d at last the backup
restore i order to have the previous saved co figuratio
The Co sole eeds to be shut dow from i fo page before removi g power for proper
operatio .