Tokheim ProGauge MAGLINK LX User manual

USER MANUAL
MAGLINK LX
Rev. 9 – 04-2016

This page is left i te tio ally bla k.

Magli k LX User Ma ual | Summary
Rev. 9, 04-2016
Page 3 of 40
S UMMARY
1 PREFACE ............................................................................................................................................................. 4
2 GENERAL WARNINGS ......................................................................................................................................... 4
3 INTRODUCTION .................................................................................................................................................. 5
4 GENERAL DESCRIPTION ...................................................................................................................................... 7
4.1 L ABELLING AND TYPE DESIGNATION ............................................................................................................................ 7
4.2 D ESCRIPTION ......................................................................................................................................................... 7
4.3 C OMPATIBLE PROBES .............................................................................................................................................. 8
5 INTENDED USE AND REASONABLY FORESEEABLE MISUSE .................................................................................. 9
6 POWER ON/OFF ................................................................................................................................................10
7 OPERATION .......................................................................................................................................................11
7.1 F UNCTIONS ......................................................................................................................................................... 12
7.1.1 Tanks ........................................................................................................................................................... 13
7.1.2 Tank details ................................................................................................................................................. 14
7.1.3 Location....................................................................................................................................................... 22
7.1.4 List of ON/OFF sensors ................................................................................................................................ 23
7.1.5 Alarm Log .................................................................................................................................................... 24
7.1.6 NFO ............................................................................................................................................................ 25
MANUAL UPDATE PROCEDURE .........................................................................................................................27
9 PRINT INVENTORY .............................................................................................................................................2
10 SHIFT REPORT....................................................................................................................................................29
11 MAINTENANCE ..................................................................................................................................................30
12 SUPPORT ...........................................................................................................................................................31
13 SAFETY INSTRUCTIONS ......................................................................................................................................32
14 CERTIFICATION ..................................................................................................................................................33
15 NOTIFICATION ...................................................................................................................................................37
16 REVISIONS .........................................................................................................................................................3

Magli k LX «Ma ual_ ame» l | Preface
Rev. 9, 04-2016
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1P REFACE
Start Italia a S.r.l. has made every effort possible so that this docume t is complete, accurate a d updated.
With every revisio of the co sole, the correspo di g i formatio is periodically added to the docume t.
Start Italia a S.r.l. reserves the right to make u a ou ced improveme ts a d/or cha ges i the product
a d/or associated programs. Start Italia a S.r.l. is ot liable for damages of a y ki d, i cludi g those
resulti g i the docume t, i cludi g typographical errors.
Maki g copies, citi g quotes or other reproductio s of all or part of this docume t is permitted o ly after
writte co se t of Start Italia a S.r.l.
Trade mark or ame is protected by pate ts.
Copyright 2015© Start Italia a S.r.l. – All rights reserved
2G ENERAL W ARNINGS
Before worki g o this equipme t, please be certai to carefully read the i structio s i this ma ual.
Co figuratio must be performed by properly trai ed perso el.
The ma ufacturer is ot respo sible for a y operatio performed which is ot covered i this ma ual.
A y tamperi g with the equipme t a d software relieves the ma ufacturer of a y respo sibility i regards
to compete t bodies.
I case of failure or defect, refer to a authorized service provider or ma ufacturer directly.
The ma ufacturer accepts o respo sibility for a y i jury a d/or damage to perso s a d/or property
a d/or pets caused by failure to follow i structio s relati g to safety.
Qualified a d trai ed staff has to k ow all safety requireme ts i this ma ual, i the user ma ual a d i the
i stallatio ma ual.
I case of doubt co cer i g the operatio of the equipme t, refer to a authorized service provider or
ma ufacturer directly.
IMPORTANT: It is compulsory to co sult safety i structio s before usi g the equipme t
IMPORTANT: Improper use, ot i accorda ce with the requireme ts described herei , may
compromise safety

Magli k LX User Ma ual | I troductio
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3I NTRODUCTION
This ma ual has bee prepared i accorda ce with IEC 82079-1 sta dards. “Preparatio of i structio s for
use - Structuri g, co te t a d prese tatio - Part 1: Ge eral pri ciples a d detailed requireme ts”a d
accordi g to the ATEX Directive 2014/34/EU co cer i g equipme t a d protective systems i te ded for
use i pote tially explosive atmospheres.
The ma ual provides all ecessary i formatio o usi g a Magli k LX co sole.
The followi g table lists the symbols used i the docume t:
Symbol Description
ATTENTION: Importa t i formatio a d otes regardi g operatio s a d use
co sideratio s
IMPORTANT: Da ger to perso s (i cludi g death), to property or to the
e viro me t
The followi g table lists refere ce data of the ma ufacturer:
Data Description
Name Ma ufacturer_ ame
Address
Address
20813 Bovisio Masciago (MB)Address
ItaliaAddress
Telepho e Tel
Fax Fax
Website www
e-Mail eMail
ATTENTION: This ma ual must be used i co ju ctio with the followi g ma uals:
•Co figuratio Ma ual
•I stallatio Ma ual
I order to use the co sole as described below i this ma ual, you must have i stalled the
co soles as per I stallatio Ma ual a d use the co sole as per the Co figuratio Ma ual
ATTENTION: This ma ual must be used i co ju ctio with safety i structio s:
IMPORTANT: Co sole i stallatio should be performed by qualified/trai ed perso el, as
show i the I stallatio Ma ual, Co figuratio Ma ual a d accordi g to safety i structio s

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The Magli k LX co sole complies with the requireme ts of Directive 2012/19/EC o waste of electrical a d
electro ic equipme t (WEEE) a d he ce displayi g the accordi g symbol:
IMPORTANT: The crossed out wheelie bi symbol i dicates that the product, at the e d of
its useful life, must be disposed of with household waste a d must be brought to a
collectio poi t for electrical a d electro ic equipme t
ATTENTION: The u its of measureme t co tai ed i this ma ual refer to a specific choice by
the user himself/herself. You ca set the measureme t u its i a differe t way (see
Co figuratio Ma ual)

Magli k LX User Ma ual | Ge eral descriptio
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4G ENERAL D ESCRIPTION
4.1 Labelling an type esignation
The followi g table lists the labels placed o the equipme t:
Labelling Description
The labelli g o the outer co tai er co tai s the followi g
data:
•Name a d address of the ma ufacturer
•CE marki g with the Notified Body
•Product Name
•The "Cautio " symbol (0434B of 01/2004), accordi g to
ISO 7000
•Serial umber
•Year of productio
•Power Supply(VAC a d Hz)
•Power co sumptio (VA)
•Operati g temperature (°C)
•I gress protectio (IP grade)
•Fuse rati g
•I dicatio that i side there is i tri sically safe circuit
ATEX labelli g o the outer co tai er co tai s the followi g
data:
•Name a d address of the ma ufacturer
•Equipme t Type (BRA-SIP, or BRA-2SIP)
•ATEX Refere ce umber of the certificate
•ATEX Marki g: II (1) G [Exia] IIB FISCO power supply
UM=250 V [Exia] IIB
•Serial umber
•Electrical data
4.2 Description
The co sole is a device for the mo itori g of the level of probes a d for sig alli g the relative ta k alarms.
32 probes ca be supported, 16 o -board (8 with the additio of a MagDirect ,Max 2 MagDirect), 32 DVD
(Fuel Quality Se sors, o e for each ta k), 4 o board relays, 6 i puts o board, a d a exter al expa sio
module that ca carry up to 4 expa sio cards. Each expa sio card supports 8 relay outputs, 8 Digital
I puts or 4-20mA. With a combi atio of these cards the system ca support 32 relays a d 0 i puts, 32
i puts a d 0 relays, a d combi atio s of both with modularity of 8.
The co sole ca be i terfaced with the FCC/POS o the statio via either serial or Ether et.
The co sole is equipped with a resistive type touch scree , so it is possible to use it with fi gers (eve with
gloves), special pe s a d likewise. It required to co tact a d apply a pressure to use it.

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The followi g table lists the pri cipal tech ical characteristics of the co sole:
Characteristic Value
Power supply 100 ÷ 240 V~, 50÷60 Hz
Co sumptio 15 VA
Operati g temperature (-10 ÷ +50) °C
Relative humidity (5 ÷ 95)%, o -co de si g
Number of probes 32
Number of ON-OFF exter al se sors Up to 32
Number of ON-OFF i ter al se sors 6 (o ly with Dipswitch 2 o ON)
Exter al relay outputs Up to 32
I ter al relay outputs 4
Lower power of the relay output 0,5 A, 33 V~, or 2 A, 30 V DC
Output power for the probes 12 V DC, 100 mA per output per probe, co ectors
MR3 MR4 (up to 8 probes per co ector)
Serial commu icatio of the probes RS485
Host commu icatio (ma ageme t) RS232
Pri ter commu icatio a d ma ageme t software RS232
I tegrated web server for co figuratio ,
co sultatio , commu icatio , a d emails. TCP/IP
GSM modem for SMS service 1 Optio al
IFSF 1 Optio al
Case Plastic
Protectio IP40
Dime sio s 265 x 190 x 95 mm
4.3 Compatible probes
The followi g table lists the probes compatible with the MAGLINK LX co sole:
Probe
XMT EXD 485
XMT SI 485
XMT RF (RF receiver required)
The followi g table lists the auxiliary equipme t of the MAGLINK LX co sole:
Auxiliary equipment
Expa sio cards, up to 32 relays a d 0 i puts, up to 32 i puts a d 0 relay, a d various combi atio s i
modules of 8
Local pri ter

Magli k LX User Ma ual | Power O /Power Off
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5I NTENDED USE AND REASONABLY FORESEEABLE MISUSE
The i te ded use for the MAGLINK LX co sole is o ly for that described i this ma ual.
The co sole is used for mo itori g the level of the probes i stalled i the ta ks.
The co sole must be i stalled i a safe area a d i cludes a I tri sic safety barrier, 2 cha els (BRA-2SIP)
that serve to co ect the XMT-SI-485 probes
The followi g table lists the characteristics of use of the i tri sically safe barrier co tai ed i the co sole:
MAGLINK LX Features (barrier) Description
Group (area of use) II (Surface i dustries differe t from mi es)
Category a d type of pote tially explosive
atmosphere (1) G
Protectio mode ia
Group of substa ces (gases, vapours or mists) IIB
The specificatio s of use for co sole security a d for the Barrier are provided i this ma ual a d o the
product label.
IMPORTANT: Safety i structio s co stitute a attachme t to this ma ual a d users must
ack owledge it before usi g the equipme t
IMPORTANT: The Co sole should ot be used i areas at risk of fire a d explosio . The
probes of the XMT-SI-485 family are i stalled i risk of fire a d explosio areas a d must be
co ected to the Barrier co tai ed i the co sole itself.
The followi g table lists some reaso ably foreseeable i correct uses:
Element considered Incorrect use
Resistive touch scree
Do ot use for selectio of optio s other tha your
fi gers a d/or special accessories i te ded for
resistive touch scree s
USB a d USB Port devices
Do ot use other USB devices tha those formatted
as FAT 32
Do ot co ect the pri ter, PC, tablet, mobile pho e
to the USB ports
Serial ports
Do ot use serial ports other tha for the pri ter
a d PC with ma ageme t programs that i terface
with the protocols provided by Start Italia a S.r.l.
Network cable Do ot use the other etwork cable to co ect your
PC or the corporate etwork

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6P OWER ON/OFF
IMPORTANT: O ly authorized/trai ed perso el followi g the i stallatio i li e with the
ma ufactures i structio s ca switch o the co sole. This operatio must be i accorda ce
with the i structio s of the I stallatio Ma ual a d accordi g to Safety I structio s.
The followi g table lists the steps ecessary to switch o the co sole:
Step Description
1 Check that the power butto is OFF (0)
2 Co ect the power cable.
3 Co ect the corporate etwork cable, if required
4 Press the power butto ON (1)
Whe switched o if the co sole is ot co figured it will emit a alarm whe it does ot commu icate with
a y ta k. Press the red arrows up a d dow u til you reach the page "ALARM LOG" a d press the ACK
butto to sile ce the alarm.
For a y cha ges to be made to the co sole co figuratio , refer to the ma ual "Co figuri g the Co sole.”
The followi g table lists the steps ecessary to switch off the co sole:
Step Description
1 Press the INFO butto at the top right of the scree
2 Press the "Off" butto withi the INFO page
3 Wait for the scree to tur black
4 Press the power OFF (0) butto o the co sole
IMPORTANT: If the co sole is switched OFF simply removi g power the SD card might be
damaged a d the co sole might ot restart. If this happe a ew SD card is eeded a d the
image of the Operati g System a d applicatio should be loaded, a d at last the backup
restore i order to have the previous saved co figuratio
The Co sole eeds to be shut dow from i fo page before removi g power for proper
operatio .

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7O PERATION
The applicatio has a easy-to-use "circulate" me u, with which the user ca browse through all the
available fu ctio s.
The followi g image shows the ope i g page of the co sole:
This page summarizes the mai i formatio relati g to o e or more ta ks. You ca view up to 4 ta ks
simulta eously o the same page. If there are more tha 4 ta ks co figured you ca view the ext o e by
pressi g the large red arrows i the left a d right parts of the page.
The first li e at the top of the page co tai s a list of ta ks co ected to the co sole: The ico colour of ta k
umber reflects the state of the reservoir.
The followi g table lists the data visible i the seco d row at the top of the page:
Information
Description
Red arrow o
Circular me u i cludi g: "Ta ks
,”
"Ta k Details
,”
"Locatio
,”
"ALARM LOG"
Tokheim
Statio ame
Ta ks
Page Title
INFO
Butto to access system i formatio /fu ctio s
I the ce tral part of the page press the red right/left arrows to display the previous a d/or subseque t
data of the ta ks, i the case where more tha 4 ta ks are co ected to co sole (The page allows
displayi g 4 ta ks at a time).
The followi g table lists the data visible i the lower row at the bottom of the page:
Information
Description
Red arrow below
Circular me u i cludi g: "Ta ks
,”
"Ta k Details
,”
"Locatio
,”
"ALARM LOG"
050
Page Number
192.168.1.209
IP address of the co sole
05/11/2015 11:44:23
Curre t date a d time (There may
be a message about the static/dy amic
leakage/loss)
2.3.3
–
2.3.0
Firmware, applicatio a d web versio s
P 01/02
Ta k umber exami ed/total umber of reservoirs

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7.1 Functions
Usi g the up/dow red arrows, you ca access the fu ctio s of the co sole. The followi g table lists the
available fu ctio s:
Paragraph Function Description Icon
7.1.1 Ta ks Display ta ks co ected to the co sole/Select ta k to be
displayed
7.1.2 Ta k details "Multi page" dedicated to a si gle ta k with
the ability to view multiple scree s
7.1.2.1 Ta k Co figuratio Display Ta k parameters
7.1.2.2 Historical chart Display of tre ds over time for
levels/volumes/temperatures, etc.
7.1.2.3 Historical list Time display of ta k levels i graph form
7.1.2.4 Delivery list Viewi g the delivery list
7.1.2.5 Diag ostics Display diag ostic data
7.1.2.6 Reco ciliatio Display reco ciliatio data
7.1.2.7 Shift Report Display Shift Report
7.1.2.8 Product quality DVD View DVD data
7.1.3 Status Display ta k level as a perce tage for all co ected ta ks
7.1.4 List of ON/OFF se sors Display ON/OFF se sors co ected to the ta k
7.1.5 Alarm Log Display curre t a d previous alarms
7.1.6 INFO System I formatio /Fu ctio s

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7.1.1 Tanks
The followi g image shows a example of the "Ta k Page":
The followi g table lists the page eleme ts:
Element Description
Ta k graph Graphical represe tatio of the level i the ta k
Ta k data
The followi g data is displayed:
•Prd.Vol(l): Qua tity of products i the ta k displayed i [l]
•Prd (mm): Product level i side ta k is displayed i [mm]
•Temp.(°C): Ta k temperature displayed i [°C]
•Water (l): Qua tity of water i the ta k displayed i [l]
•Ta k status (I ter al alarm codes):
•OK STATUS (0)
•NO LINK (1, 8, 9, 11)
•HIGH (2)
•LOW (3)
•OUT OF RANGE (4)
•PROBE (5)
•VERY HIGH (6)
•VERY LOW (7)
•WATER (10)
•WATER + HIGH (12)
•WATER + LOW (13)
•WATER + OUT OF RANGE (14)
•WATER + PROBE (15)
•WATER + VERY HIGH (16)
•WATER + VERY LOW (17)
•WATER + NO LINK (18, 19)
•DISABLED (30)
•NOT INITIALIZED (99)

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7.1.2 Tank details
The followi g image shows a example of the "Ta k Details": (It is accessed by clicki g o the graphic o
the page of this ta k "Ta k"):
The followi g table lists the page eleme ts:
Element Description
Image of the ta k
Graphical represe tatio of the level i the ta k
The followi g data is displayed:
•Name of the product i the ta k
•Date a d time of details
•Ta k status
Product level graph Graphical represe tatio of the level i the ta k, displayed i [l] a d
alarm displayed i [mm]
Table details
The followi g data is displayed:
•Prd.H(mm): Product level displayed i [mm]
•Prd.Vol(l): Product volume displayed i [l]
•Ullage(l): Remai i g product volume displayed i [l] referred
to the worki g capacity perce tuage
•PrdVol15 (l): Compe sated volume at 15° C displayed i [l]
•Temp.(°C): Product temperature displayed i [°C]
•Water (mm): Water level displayed i [mm]
•Water (l): Water level displayed i [l]

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7.1.2.1 Tank Details/Tank Configuration
The followi g image shows a example of the "Ta k Co figuratio " (Accessed by clicki g the ico o
the left):
The followi g table lists the page eleme ts:
Element Description
Ta k details
The followi g parameters are displayed:
•Address probe
•Capacity (l): Capacity of ta ks displayed i [l]
•Max Height (mm): Maximum height of ta ks displayed i [mm]
•offset (mm): Differe ce betwee probe a d dipstick displayed i
[mm]
•Zero H2O (mm): Water offset displayed i [mm]
•Div. Vol. (l): Delivery volume detectio below which othi g happe s
(above, you have Delivery), displayed i [l]
•Leakage (l): Leakage volume detectio below which othi g happe s
(above, you have Leakage), displayed i [l]
I formatio Table Displays the i formatio table i use [level (mm)/Volume (l)]

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7.1.2.2 Tank Detail/Historical chart
The followi g picture shows a example of the "Graph history" page (accessed by clicki g the ico o
the left):
The page shows the tre d of the ta k level displayed i [mm] over a 24 hr period.
Lege d (the li es are prese t o ly if the correspo di g alarms are co figured):
Colour Description
Blue li e Water level
Higher Blue li e Water alarm threshold
Lower red li e VERY LOW product level threshold
Lower yellow li e LOW product level threshold
Gree Li e Product level threshold
Higher yellow li e HIGH product level threshold
Higher red li e VERY HIGH product level threshold

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7.1.2.3 Tank Detail/Historical list
The followi g picture shows a example of the "Graph list" page (accessed by clicki g the ico o the
left):
The followi g table lists the page eleme ts, as a fu ctio of time:
Element Description
Prd (mm) Qua tity of products i the ta k displayed i [mm]
Prd (l) Qua tity of products i the ta k displayed i [l]
H2O (l) Qua tity of water i the ta k displayed i [l]
T (C) Product temperature dispalyed i [°C]
State
Ta k state
•OK STATUS (0): everythi g OK
•NO LINK (1, 8, 9, 11): o commu icatio
•HIGH (2): HIGH product level
•LOW (3): LOW product level
•OUT OF RANGE (4): A value that is ot allowed (check ta k table i formatio )
•PROBE (5): ge eric problem o the probe
•VERY HIGH (6): VERY HIGH product level
•VERY LOW (7): VERY LOW product level
•WATER (10): Water level
•WATER + HIGH (12): HIGH water level + product level
•WATER + LOW (13): LOW Water level + product level
•WATER + OUT OF RANGE (14): Water level + a value that is ot allowed (check
ta k table i formatio )
•WATER + PROBE (15): Water level + probe problem
•WATER + VERY HIGH (16): VERY HIGH Water level + product level
•WATER + VERY LOW (17): VERY LOW Water level + product level
•WATER + NO LINK (18, 19): Water level + o commu icatio
•DISABLED (30): Probe disabled via Co figuratio
•NOT INITIALIZED (99): Probe ot co figured

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7.1.2.4 Tank detail/Delivery List/Losses
The followi g picture shows a example of the "Delivery list" page (accessed by clicki g the ico o
the left):
White li es are related to Delivery, the red li es are related to losses.
The followi g table lists the page eleme ts, as a fu ctio of data a d time:
Element Description
I it. (l) I itial volume displayed i [l]
Fi al (l) Fi al volume displayed i [l]
Qty (l) Delivery (Amou t delivered to the ta k) displayed i [l]
I terval (mi ) Duratio displayed i [mi ]
7.1.2. Tank details/Diagnostics
The followi g picture shows a example of the "Diag ostics" page (accessed by clicki g the ico o
the left):
The data show is for use by the support staff

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7.1.2.6 Tank details/Reconciliation
The followi g picture shows a example of the "Reco ciliatio " page (accessed by clicki g the ico o
the left):
The followi g table lists the page eleme ts:
Element Description
Time Refere ce time
Vol. I itial I itial time volume
Vol. Fi al Fi al time volume
Vol. Diff. Differe ce i volume from Start to E d
Dispe ser Volume dispe sed by dispe ser
Delta Vol Volume reco ciliatio value
GG +1 Selectio of successive days
GG-1 Selectio of previous days
The daily reco ciliatio will be available o reports i relatio to the time programmed duri g the setup
phase.
Reco ciliatio is o ly available whe the Co sole receives data from a FCC/POS supporti g the
reco ciliatio process (dispe ser sales)

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7.1.2.7 Tank Details/Shift Report
The followi g picture shows a example of the "Shift Report" page (accessed by clicki g the ico o
the left):
The followi g table lists the page eleme ts:
Element Description
ID I creme tal shift umber
Start Start of shift
E d E d of shift
I itial volume Ope i g shift volume
Fi al volume Closi g shift volume
Delivery Volume of Delivery if prese t
Shift Differe ce i volume start-e d