Toolex 596365 User manual

Thank you for choosing 596365 Digital Display Hand Pallet
Truck，Please read this operation manual before use.
Note：596365 Digital Weight Scale hand pallet truck，is used for weight
distinguish in storage, has the features of promotion and demotion stable, control
portable, safe and reliable. It is used on hardness and flatness ground. It is also
can be used for handbarrow。
Note ：1.Usage, maintain and service should meet the requirement of
manufacturers.
2. Not allowed to retrofit or install any attachment. In order to assure
safety.
1．Applicability
1.1 596365 Digital Weight Scale hand pallet truck，is used for weight distinguish in storage,
has the features of promotion and demotion stable, control portable, safe and reliable.。
1.2 The working place must be non-slip, hard and flat ground without holes or obstacles
1.3 The ambience lighting is 50 lux at least
1.4 turning radius is 1216-1336mm
2．Main parameter
Capacity （Kg）
2500
Maximum lift height (mm)
200/190
Lowered fork lift (mm)
85/75
Height of handles (mm)
494/484
Fork length (mm)
1100/1150/1220
Width over the forks (mm)
520/550/685
Steering wheel diameter (mm)
Ф200/Ф180
Fork wheel diameter (mm)
Ф80/Ф74
Noise lever (Kg)
5
Service weight (Kg)
62-70
3. Assembly of hand pallet truck
3.1 Trucks will remove the handle when transportation. So customers should assemble the
truck after purchase。
3.2 See fig 1, pull out the pin roll 1, and then pull out pin roll 2。
3.3 Insert the hand grip 3 to place A. Couple the hand grip 3 and pump body 4 with pin roll 2。

3.4 See fig 2. Put the chain 5of hand grip get across the middle hole of pin roll 2.
3.5 Take screw nut which is at the end of chain 5 and hitch the groove of lever board 6. See fig
2 and fig 4
3.6 Then get the spring pin 1 through pin roll 2 and fix it。
3.7 See fig 3, turn the hand grip to the level position, pull out pin 7 and save pin 7 with care for
next use
4. Test of hand pallet truck
图十
上升
空档
下降
Fig1
Fig2
Fig3
Fig5
Fig5
Drop position
Free position
Lift position

4.1 After the truck is assembled, try to rock the hand grip and operate different positions of
control handle knob 40 to examine the lifting, free position and dropping and check that
whether the different positions are normal or not. See fig 5.
4.2 The screw 9 in fig 4 is used to adjust the truck situation. When the truck body drops
immediately after it is lifted, you should turn the screw 9 a little counter-clockwise.
And then try the truck again until truck body could lift normally. If the truck body couldn’t
drop after it is lifted, you should turn the screw 9 a little clockwise. And then try to operate
truck again until the truck body could drop normally. The external hexagon nut 8 at screw
9
Plays the locking function in the truck. So you should undo the external hexagon nut 10 before
adjustment. And screw down the nut 10 after you finish the adjustment.。
5. Operation instruction
5.1 Before operation of the hand pallet truck please make sure that whether the cargo weight
exceeds the rated load or not.
5.2 The cargo loading type is shown as fig 6
5.3 See fig 5, when hand knob 40 is placed on the lift position, the truck will be in a state of lift.
At this time, if you rock the hand grip, the truck will be lifted.。
5.4 See fig 5, when hand knob 40 is placed on the free position, the truck will travel. At this time,
if you rock the hand grip, the truck will neither lift nor drop. Then, you can use the truck to
move the cargo.
5.5 See fig 5, when the hand knob 40 is placed on
The drop position, truck forks will drop. At this time, the truck forks will drop automatically.
5.6 Should make the pallet off ground when weighting
fig 6
Chart 8

5.6 See figure 7, figure 8.Each frame of indicating instrument means 50kg. Pointer aims at six
frames in figure 7.which means the weight of goods is 300 kg. Pointer aims at 13.6 frames in
figure 8.which means the weight of goods is 680 kg。
6. Display instrument operation introduction
6.1 display instrument operation as figure eight.
6.2 is Startup & Shutdown button。Short press will start up, long press will
shutdown.
6.3 is function keys。In the normal load condition by 2 seconds press, into the
instrument parameter set state; enter the parameter setting, click this button to exit the
Settings
6.4 is reset button 。"Reset" function and enter the parameter setting, "confirmed"
function。
6.5 is the symbol of power display 。
fig 8
fig 7

7. Points for attention and safety norms
7.1 The operators must put on the work clothes, safety shoes and gloves during the operation。
7.2 The trucks should be locked in order to prevent moving。
7.3 When the truck is used for the motor vehicle, the truck must be moved slowly to ensure
safety
7.4 Do not park the truck on the slope or in emergency passageway
7.5 Should make operation carefully when used on the slope and make sure to operate on the
top of the slope.
7.6 Put the forks to the lowest place when parking。
7.7 Not allow to park in a place which block traffic or influence on working.。
7.8 Not allow to use in a rainy circumstance。
7.9 It is forbidden for the operator to sit or stand on the hand pallet truck to operate the truck
6.10 Not allow to turn on slope.
7.10 Not allow to turn on slope
7.11 Do not pile the cargo too high in order to prevent the goods from falling down or
overturning of the truck。
7.12 Do not use the hand pallet truck to carry people。
7.13 Untrained personnel are not allowed to stand around the operation area in order to avoid
injury caused by sudden malfunction。
7.14 Before the hand pallet truck is pushed into the elevator, the operator shall make sure that
the elevator can bear the total load of hand pallet truck and cargo as well as the total weight of
the operator and other personnel in the elevator. When entering the elevator, people should let
the load enter first but not operator. When the load or hand pallet truck enters or leaves the
elevator, other personnel should not stay in the elevator.
7.15 The hand pallet truck should be stored in dry and ventilated environment.
8. Check up before using
If the hand pallet truck is not used for a long time, air may get into the hydraulic system. Due to
this, the trouble can be eliminated by the following method:
Set the handle to the lower position. Shake the handle four to six times then let go. May
repeat above procedures for several times if necessary。
9. Loading type and rated weight
The ideal loading type is that the gravity center of the cargo is just in the middle of the truck
forks. The rated weight must be reduced when the cargo gravity center is not in the middle of
the truck forks. The rated weight is shown as the label.。
10.Oil
The oil capacity which oil pump needs is about 250ml(or 0.25kg).According to the ISO oil
criterion ,the choice of oil is 32# when the environment temperature during-5~40℃。
11. Care and Maintenance
Normal check everyday and getting rid of unusual phenomenon. Don’t use faulted trucks
in order to increase the service life. Should ask the professional person to repair if has faults.

The parts should be provided by manufacturers if need to change. Each rotational joints should
beaded motor oil once in every three months .Pay attention to the wheel and axle can not be
wrapped by sundries. To keep the wheel lightly in order to fit with the safety requirement.。
12. Possible faults and trouble shooting
No
.
Faults
Causes
Trouble shooting
1
The forks can’t be lifted to
the maximum lift height
Hydraulic oil is not enough.
Add appropriate filtrated
working oil.
2
The forks can’t return to the
lowest position.
1. Too much hydraulic oil.
2. The rotary parts are deformed
or blocked.
3. The trunk piston and guides
bushing are blocked.
1.Take out appropriate
working oil
2. Replace the parts.
3
The forks can’t drop after
lifted.
1. There is something abnormal in
the unloading device.
2. The parts are deformed and
damaged.
1. Readjust the unloading
device, see item 4.2.
2. Replace the deformed
and damaged parts.
4
Hydraulic oil leakage
1. The oil seal is unavailable.
2. The surface of some parts is
damaged or worn.
3. The coupled places become
loosened.
1. Replace the oil seal.
2. Replace the damaged
parts.
3. Fasten the loosened place
again.
5
The fork can’t be lifted.
1. The viscosity of the working oil
is too high, or there is no
working oil.
2. There is impurity in the oil.
3. There is something abnormal in
the unloading device.
1. Replace the working oil.
2.Clear up the impurity and
add new working oil
3. Readjust the unloading
device, see item 4.2.
6
When the handle is rocked,
the forks drop immediately
after they are lifted; the
handle returns or the forks
drop markedly after they are
lifted.
The valve of oil pump is blocked
by abnormal matter.
Open the valve and take out
the parts. Then re-install the
parts after they are cleaned.
7
indicated weights has big
deviation
truck is out of shape or abrasion
wil lead to meter has big
weight deviation
recalibration meter
8
meter display Err01
out of the scope of reset
Remove the goods and press
the reset button
9
meter display Err03
weight overload, or poor contact or
sensors
Remove the goos or
recalibration the instrument
10
meter display Err04
weight is not stable when demacrate
Demarcate again after put the
goods stability

11
meter display Err05
does not meet the conditions of
calibration loaded weight is less
than 20kg
Adjust the loaded weight
13．Disposal of waste oil
The waste hydraulic oil shall be disposed in terms of relative laws. And it is forbidden to pouring
out anywhere。
14．Warning !
14. 1 Please read the operation instruction carefully before you operate the hand pallet truck
and learn about all the features of this type of hand pallet truck.。
14. 2 if you want to let the truck down by controlling the hand knob, you should better lift the
hand knob a little at first, and then let the truck down slowly. It is forbidden to pull the handle
knob with great force, because rapid dropping could cause some damages to both the hand
pallet truck and cargo
14. 3 don’t rock the hand grip at a high speed and in a high frequency!
14. 4 don’t load the cargo at a high speed！
14. 5 do not overload the forks. Overloading could keep the hand pallet truck from working
normally.
14. 6 the gravity center of cargo should be in the middle of truck forks. The offset of cargo
could make hand pallet truck out of balance！
14. 7 don’t load loose or unstable goods!
14. 8 don’t put the goods on the truck fork for a long time!
14. 9 when the truck does not work, make sure that the truck forks are on the lowest position
and the power should be cut off!
14. 10 it is forbidden to load people and let them stand on the forks to slide. Don’t put any part
of body below the cargo.
14. 11 do not operate the unnamed position!
14.12 The truck shall be used, serviced and repaired according to the manufacturer’s
requirements and shall not be modified or have attachments fitted without ensuring that
the truck is still safe.
14.13 Do not use the hand pallet truck at an insufficiently illuminated place!
14.14 Do not park the hand pallet truck by turning the hand grip to the right!
14.15 Do not use the hand pallet truck as bumper jack!
14.16 The extremity of fork arms shall not be used as a lever to lift a load!
14.17 It is forbidden to use the truck at places where a risk of unintentional movement exists.
14.18 It is forbidden to contact the truck with goods or cargo directly!
14.19 Do not use the hand pallet truck in a potentially explosive atmosphere!
14.20 During the operation of the hand pallet truck, the operator should pay more attention to
the feet and any body part so as to avoid the risk of being crushed!
14.21 The truck shall be used, serviced and repaired according to the manufacturer’s
requirements