TOOLINE HY70i User manual

TOOL
INE"
INVERTER
GENERATOR
USER
MANUAL
Model:
HY701
KOHLER
4
-Stroke
Engine

Thank
you
for
purchasing
a
Tooline
Generator
0
This manual
is
a
guide
to
how
to
correctly
operate
this
generator.
Please read
carefully
before
using
the
generator.
Correct
and
safe
operation
will
assure
your
safety
and
extend the
working
life
of
the
generator.
0
Tooline
will
continuously
innovate
and
develop
its
products
both
in
design
and
quality,
therefore,
there could be
some
differences
between the
product
and the manual. Please
contact customer
service
if
you
have
any
questions
regarding
any
differences
you
observe.
0
Take this manual
as a
part
of
the
generator.
If
the
generator
is
resold,
please
include
the manual
with
it.
0
Please
contact customer
service
if
you
have
any
questions
or
doubts about its'
operation
and
maintenance.

01
04
0 5
06
05
26
27
28
30
14
17
21
22
23
8 Maintenance
26
23
29
C O N T E N T
1 Safety information
2 Safety label locations
3 Components identification
3.1)Components
location
3.2) Control Panel
3.3)Control
function
4 Pre operation
check
4.1)Check
oil
level
4.2)Check
fuel level
4.3)Check
air
cleaner
4.4)Check
the
battery
4.5)Ground the generator
5 Starting
the engine
5.1)Manual starting
5.2)Electrical starting
6 Generator use
6.1)AC
application
6.2)Output
and
overload indicator
6.3)Oil
alert
system
7 Stopping
the
engine
7.1)Normal engine shutdown
7.2) Emergency engine shutdown
07
15
16
17
19
12
8.1)Maintenance schedule
8.2)Changing the oil
8.3)Air
cleaner
service
8.4)Spark
plug
service
8.5
8.58
) Replace battery and fuse
8.6) Cleaning
fuel tank filter
32
36
37
38
39
41
25
25
25
33
34
39
12
9 Transporting/Storing
33
13
33
40
42
9.1)Moving generator on the ground
9.2)Transporting generator in a vehicle
9.3)Storing for an extended period
10 Troubleshooting
11 Technical
specifications
12 Wiring diagram
13 Appendix
13.1)Environment correction
13.2)Assembly accessories
14 Consumer
information
15 Noise and access

1.
SAFETY
INFORMATION
To
ensure
personal
and
property
safety,
please
carefully
read the
following
information
carefully.
OPERATOR ATTENTION
\A
WARNING
Read and understand the
user
manual
Taef
ore
operating
the
generator.
Do
not
operate
by
children without
supervision.
Pets should
keep
away
from
the
operating
area.
Major
repair
work should be carried
out
only
by
professionally
trained
persons.
CARBON MONOXIDE
HAZARDS
ik
WARNING
The exhaust
contains
poisonous
carbon
monoxide
gas.
Never
run
the
generator
inside
a
home
or
garage,
even
if
the
door
or
window
is
open.
Use
the
generator
in
ventilated conditions.
Do
not
use
the
generator
in
potentially
explosive atmospheres
or
underground.
ELECTRIC
SHOCE
HAZARDS
\A
WARNING
Do
not
expose
the
generator
to
rain,
moisture
or snow
FIRE AND
BURN
HAZARDS
\A
WARNING
Gasoline
is
explosive
and
flammable
in
specific
conditions. Do
not
smoke
or
expose
to
a
fire
source
when
refueling
or
storing.
Refuel
in
a
well ventilated
area
with
the
engine
stopped.
The
running
generator
must
be
kept
at
least
lm
<<01>>

●
●
CONNECTION NOTES
WARNING
Do not connect to a utility power system, in
order to avoid electric shock or fire.
Do not connect the generator in parallel with
any other generator.
●
●
distant from buildings, flammable materials
and other electrical appliances. .
Place the generator on a level surface, in
order to avoid overturning or spilling fuel.
Do not touch the hot muffler, when the
generator is running or before it cools down.
<<02>>

SAFETY
LABEL:
Please
read, understand,
and
obey
all
of
the
safety
labels
on
your
generator
and
follow
the
instructions
in
this manual.
*
o
A
WARNING
ÿ
Do
not
refuel
when
operating.
•
Do
not
refuel
while
smoking
or
near
flames
ÿ
Please clean the
overflowing
fuel.
•
Let the
generator
cool
before
storing.
•
Gasoline
is
explosive
and
flammable,
please
use
the
generator
outdoor.
Never
use
inside
a
home
or
unventilated
conditions
(
exhaust
contains carbon monoxide
).
A
WARNING
A
Do
not connect to
a
building':
electrical
system.
Do
not
expose
the
generator
to
rain
,
moisture
or snow.
Read the
operator's
instruction
manual
before
operating.
Endanger
Using
a
generator
indoors
CAN
KILL
YOU
IN
MINUTES.
Generator
exhaust contains carbon monoxide. This is
a
poison
you
cannot
see or
smell.
NEVER
use
Inside
a
home
or
garage,
EVEN IF
doors
and windows
are
open.
Only
use
OUTSIDE
and
far
away
from
windows,
doors,
and
vents.
<<03>>

2. SAFETY LABLE LOCATIONS
<<04>>
Hot
surface.
Do
not
touch.

STARTER GRIP
MUFFLER
3. C IDENTIFICATIONOMPONENTS
FUEL LEVEL INDICATOR
FUEL CAP
CONTROL
PANEL
WHEEL
FOLDING HANDLE
TRANSPORT HANDLE
3.1) Components location
BATTERY
ROBUST WHEELS
AIR CLEANER
SUPPORT
<<05>>

6
1Engine Switch
5
8
<<06>>
5
6
7
3.2) Control Panel
1
2
33
8
4
2
Indicator Light
3
Hour-meter
4
AC Receptacle
Ground Terminal
Reset
ECON Switch
7
AC Circuit Breaker

3.3) Control Function
3.3.1)Choke Level
The choke is used to provide proper starting fuel
mixture. It can be turned to CLOSED or OPEN
position.
CLOSED: For starting the engine, when the engine
is cold.
OPEN: For running the engine.
3.3.2)Engine Switch
The engine switch starts or stops the engine.
STOP: To stop the engine.
RUN: Keep the engine running.
START: To start the engine using the key
switch.
STOP
RUN
START
CLOSED
CLOSED
CHOKE LEVER
3.3.3)Fuel Switch
Fuel switch to turn on or shut off the fuel.
OFF: To stop fuel flow to the carburetor
<<07>>

3.3.4 Starter Grip)
Pull the starter grip to manually start the engine.
3.3.5 Ground Terminal)
The generator ground terminal is connected to the
frame of the engine, the non-current-carrying
metal parts of the generator, and the ground
■
■
FUEL SWITCH
ON
OFF
terminals of AC receptacles.
CAUTION
Before using the ground terminal, consult a
qualified electrician, and comply with all
relative laws and electrical codes.
GROUND TERMINAL
NOTE
The grounding system is not connected to
the AC neutral wire.
Neutral floating for AC system
3.3.6) ECON. SW (Economy control switch)
“ON“( )
● When the switch is turned to “ON“ ( ), the
generator will automatically adjust the
engine speed according to the electrical
<<08>>
STARTER GRIP

T
load, and the fuel consumption is minimised.
● The “ON”( ) position is recommended
for electrical load: 0~4400VA
ECON. SW
OFF
ON
“OFF” ( )
● When the switch is in the “OFF” ( ) position,
the engine runs at high speed. This position is
recommended for continuous large electrical
load.
NOTE
■ Turn the economy control switch to the“OFF”( )
position when a high demand AC load
appliance is connected to the generator to
minimize voltage variations.
3.3.7)AC Circuit Breaker
● While the generator is running, the breaker
should be put in the “ON” position. If the
current has exceeded its limits, it will
automatically be switched to “OFF” position.
NOTE
■ For protection condition, the output indicator
light (green) will be off, and the overload
indicator light (red) will be on.
<<09>>
*

3.3.9) Reset
● Under the protection condition, the “RESET”
button can recover the output of the
generator, and it is unnecessary to restart
the engine.
● Press and hold the “RESET” button for one
second until the overload indicator
light (red) is off, and output indicator
light (green) is on.
<<10>>

NOTE
● Every 100h, the hour-meter
will display “CHECK OIL”.
This information is a reminder to replace the oil.
NOTE
● For protection condition, the output indicator
light(green) will be off, and the overload
indicator light(red) will be on.
● Under the non-overloading condition . the
“RESET” is ineffective.
3.3.10) Hour-meter
The generator provides the hour-meter to display
the engine cumulative working time.
The Min. Scale: 0.1h
The Max. Scale: 999h
<<11>>

4.PRE- OPERATION CHECK
NOTE
OIL FILLER HOLE
UPPER LEVEL
WARNING
Be sure the generator is on a level surface and the
generator is stopped
4.1) Check Oil Level
Ensure engine is cool. Clear oil fill/dipstick areas
of any debris.
4.1.1) Remove the dipstick, and wipe clean.
4.1.2) Reinsert the dipstick into the oil filler hole to
the lowest point of thread.
4.1.3) Remove the dipstick to check oil level. Level
should be above the lowest scale on the dipstick.
4.1.4) If the oil is low, add recommended oil up to
upper level of the oil filler hole.
4.1.5) Reinstall dipstick and tighten securely
Engine
Oil Capacity
CH440: 1.3L
■ Do not tilt the generator when adding
engine oil. This could result in overfilling
and damage to the engine.
■ Do not use poor quality oil. It will reduce
engine life and void warranty.
■ Use only high quality 4 stroke synthetic
blended engine oils certified to meet or
exceed API standards: SG, SF, SE.
<<12>>

-30 -20 -10 0 10 20 30 40℃
15W-40
10W-40
10W-30
5W-30
-20 020 40 60 80 100F
NOTE
■ Carefully use and store the engine oil. Avoid
getting dirt or dust into the engine oil. Mixing
different kinds of engine oil is prohibited.
NOTE
■ Running the generator with low oil will
damage the engine.
■ Before the engine oil reduces below the safety
margin, the low oil alert system will shut down
the engine automatically.
■ To avoid the inconvenience caused by
unexpected stopping, you should always
check the engine oil level before starting.
4.2) Check Fuel Level
Fuel must meet these requirements:
● Clean, fresh, unleaded gasoline. Do not add
oil to gasoline. Do not use gasoline older
than 30 days.
●
Pump Octane 91 or higher.
● Avoid getting dirt or water into the fuel tank.
● ALWAYS turn fuel switch OFF when
generator is shut down.
<<13>>

UPPER LIMIT MARK
Fuel Capacity: 25.0L
THE HIGHEST
FUEL LEVEL
THE LOWEST
FUEL LEVEL
● Gasoline is highly explosive and flammable.
Use extreme caution when refueling.
● Turn off generator and let it cool completely
before refueling.
● Do not overfill the fuel tank (no fuel above the
red upper limit mark). After refueling, make
sure the fuel cap is closed properly and
securely, wipe up any spilled fuel.
● Do not start the generator until all fuel is
properly stored and cleaned/evaporated from
around the generator
F
E
WARNING
<<14>>
● Avoid gasoline contact with skin or
breathing the fuel vapour.
● KEEP OUT OF REACH OF CHILDREN.
4.3) Check The Air Cleaner
Check the air cleaner element to be sure it is
clean and in good condition.
a. Loosen the air cleaner cover screw, and
remove the cover.
AIR CLEANER ELEMENT
AIR CLEANER
COVER
b. Check the element, clean or replace it, if necessary.

NOTE
■ Do not run the engine without the air cleaner
element, otherwise you will void the warranty.
4.4) Check The Battery
Check the battery connection:-
4.4.1) Connect red cable to battery positive(+)
terminal.
4.4.2) Connect black wire to battery negative(-)
terminal.
4.4.3) Hook battery belt.
WARNING
● The battery can contain caustic acid, emit
explosive gases, and can cause electrical
shock. Keep the battery away from
sparks and fire.
● Always use eye protection and protective
gloves when working around the battery.
Caustic acids and explosive gases can
cause blindness and severe burns.
● If battery electrolyte gets into eyes, skin,
or clothing,flush thoroughly with warm
water for 15min, and call a doctor
immediately.
● For adult operation only. Never touch both
battery terminals at the same time with your
hand or a non-insulated tool.
<<15>>

4.5) Ground The Generator
WARNING
● Any connection to a building’s electrical
system must ISOLATE THE GENERATOR
FROM THE UTILITY POWER via a transfer
switch. This connection must be made by
a qualified electrician.
■
NOTE
The grounding system is not connected to the
AC neutral wire.
Neutral floating for AC system.
GROUND TERMINAL
EARTH
MARK
<<16>>

5. STARTING THE ENGINE
NOTE
■ Place generator on flat surface outdoors and
disconnect any load at the receptacles.
 Follow all safety and warning label
instructions.
5.1) Manual starting
5. .1) T rn fuel switch to “ON” position,1 u and wait
for 30 seconds for fuel to fill the carbureter.
5. . )1 2 Move the choke lever to “CLOSED” position.
NOTE
 Do not move the choke lever to “CLOSED”
position when the engine is hot or the
ambient temperature is high.
FUEL SWITCH
ON
OFF CLOSED
CLOSED
CHOKE LEVER
<<17>>