Tornado BR 9/1 MULTIWASH Manual

TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE 800-VACUUMS
FAX [phone]
WWW.TORNADOVAC.COM
Operations & Maintenance Manual
For Commercial Use Only
Form No. L9409 DA 06/20 ©Tornado Industries, LLC. All rights reserved
BR 9/1 MULTIWASH
MODEL NO: 99409
Save These Instructions

2
Table of Contents
Warranty 3
Important Safety Instructions 5
Electrical Connection 6
Guidelines for the Operator 7
Machine Parts 8
How it Works 9
Preparing for Use 9
Assembly 10
Controls 10
Operating the Machine 11
Cleaning the Machine 13
Maintenance 13
Transport Trolley 14
Side Brush 14
Technical Specification 15
Brush Selection Guide 15
Electrical Layout 16
Warranty Registration 17
Your new Tornado unit is a high quality, precision-made product. All parts used in the
manufacturing of this unit have passed rigid quality control standards prior to assembly. Please
safeguard the original receipt / invoice. If you experience any problems with your unit during the
warranty period, the original receipt / invoice will act as proof of purchase. Contact Tornado for
any warranty inquiries.
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS UNIT
Read and understand this owner’s manual and all labels on the unit before operating. Safety is a
combination of common sense,staying alert and knowing how your unit works. Use this unit only
as described in this manual. Use only manufacturer’s recommended attachments. To reduce the
risk of personal injury or damage to your unit use only Tornado recommended accessories.

3
NOTES
For warranty information go to www.tornadovac.com
Within 30 days, to activate the warranty, go to;
https://tornadovac.com/services/warranty-registration-form.aspx

4
IMPORTANT SAFETY INSTRUCTIONS
FOR COMMERCIAL USE
WHEN USING AN ELECTRICAL APPLIANCE, BASIC PRECAUTIONS SHOULD
ALWAYS BE FOLLOWED INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY:
Do not leave machine unattended when plugged in. Unplug from outlet when not in use and
before changing pads or attempting any maintenance or adjustment. If handle switch lever is
activated accidentally, high starting torque will cause machine to move and may cause damage
or injury.
To avoid electrical shock, Use indoors only. Do not use outdoors and do not expose to rain.
Do not allow to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended attachments.
Do not use with damaged cord or plug. If machine is not working properly, if it was dropped,
damaged, left outdoors, or dropped into water, return it to a service center.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around
sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug by pulling on cord. To unplug, grasp the plug not the cord.
Do not handle plug or machine with wet hands.
Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
Turn off all controls before unplugging.
Connect to a properly grounded outlet only. See Grounding Instructions.
Do not put hands under base - rotating parts could cause injury.
Always keep hands feet and loose fitting clothing away from moving parts to prevent possible
injuries.
Use care to keep electrical supply cable from contacting moving parts, such as floor brushes or
pads.
Risk of explosion: Floor sanding can result in explosive mixture of fine dust and air. Use this
machine only in a well-ventilated area, free from any flame or match.
Do not use machine in areas where flammable and/or explosive vapors or dusts are present.
To avoid fires do not use with a flammable or combustible liquid to clean a floor.
Make sure voltage and frequency at the wall receptacle correspond with that indicated on
nameplate before plugging in machine.
Use only a 12 Ga. three-wire extension cable, which have 3-prong grounding type plugs and
3-prong receptacles that accept the plug of the machine.
SAVE THESE INSTRUCTIONS

5
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, grounding provides
a path of least resistance for electric current to reduce the risk electric shock. This machine is
equipped with a cord having an equipment -grounding conductor and grounding plug. The plug
must be inserted into an appropriate outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
WARNING: Improper connection of the equipment-grounding conductor can result in a risk
of electric shock. Check with a qualified electrician or service person if you are in doubt as to
whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it
will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal 115-volt circuit, and has a grounding plug that looks like
the plug illustrated in sketch A.
GROUNDING
PIN
GROUNDING
OUTLET
GROUNDED
OUTLET BOX
A

6
Introduction
This Tornado floor cleaning machine is designed to be used on smooth, even floors indoors. It
can be used on most floor surfaces including carpet, wood, PVC, rubber and stone.
We are confident the machines will give years of trouble free service, coupled with ease of use
and minimum maintenance.
The following instructions contain important information about the machine and safety advice for
the operator.
To save space and to protect the machine during transit, it is supplied with its handle
disassembled. Follow the simple assembly instructions.
Warning: The machine must be fully assembled in accordance with these instructions before
connecting to the electric supply.
Important Safety Advice
When using electrical equipment, basic safety precautions should be followed:
• Read all instructions carefully before use.
• The machine must be unpacked and assembled in accordance to the instructions given.
• Keep children and unauthorized persons away from the machine when in use.
• Unplug the machine when not in use.
• Switch off the machine before removing the plug.
• When unplugging the cord, pull the plug and not the cord.
• Keep the power supply cord away from moving parts. Do not run the machine over the cord.
• Do not operate the machine with a damaged supply cord or plug, or after the machine
malfunctions or is damaged in any way. Contact an authorized Service Center for repair or
adjustment.
• When cleaning or performing maintenance to the machine, make sure that it is unplugged.
• Regularly inspect the power supply cord. If it is damaged, it needs to be replaced.
• Be careful when using the machine near the top of stairs.
Guidelines for the Operator
• Operators must be fully trained in the use of the machine in accordance with these instructions.
• Operators should be physically able to maneuver, transport and operate the machine.
• Operators should be able to recognize abnormalities in the machine.
• This machine should always be connected to a fully earthed power supply of the right voltage
and frequency.
• Let the machine do the work. Grip the handle as lightly as possible.
• Wear suitable footwear to avoid slipping.
• Wear suitable clothing to keep dry and warm.
• Do not smoke when using the machine.
• Do not run the machine dry, as this could damage the floor surface or the machine.
• Do not use excessively foaming or highly corrosive cleaning solutions. If operating on a flooded
floor, ensure that water depth does not exceed 6mm (1/4 inch).
• Do not operate the machine on rough surfaces, explosive atmospheres, slopes, near flammable
liquids and where hazardous dusts are present.
• Only use brushes and accessories per the instruction manual. The use of other brushes and
accessories may cause safety problems.
Warning! This machine is heavy. Do not attempt to lift the machine without assistance. Incorrect
lifting techniques may result in personal injury.
Electrical Connection
Before connecting the machine to the power supply, check that your supply voltage corresponds
with the rating label on the body of the machine.
Important: If the supply cord is damaged, it must only be replaced by a cord from the
manufacturer or an authorized service agent.

7
(4)
(1)
(2)
(3)
(10)
(9)
(8)
(5)
(1) Top handle
(2) Solution
control handle
(3) Solution tank
(4) Bottom handle
(5) Dirty water tank
(6) Inline solution filter
(7) Component housing
(8) Conveyor drum
(9) Brush
(10) Handle release
pedal
(5)
(6)
(7)
Machine Parts

8
(1) Bottom handle
(2) Machine body
(3) Component housing
(4) Solution tank
(5) Top handle and solution cable
(6) Handle LH & RH
(7) Brush shafts (2)
(8) Screws & washers
(9) Cable retainer
(10) Power cord
(11) Dirty water tank
(12) Handle knobs
1. The Tornado BR 9/1 MW ships with the handle dismantled. To assemble, verify that all of the parts listed are
included.
2. Remove the black band, which holds the bottom handle with the machine body, while holding the bottom handle.
Warning! Since the bottom handle is spring loaded, care must be taken when removing the hook to avoid
sudden springing back, leading to possible injury to personnel.
Unpack
(4)
(1)
(2)
(3)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
Preparing for Use
How it Works
How it Works
1. Cleaning liquid in the solution tank is sprayed to the
floor.
The counter rotating brushes scrub the floor and also
throw the dirty water on the conveyor drum. The front
brush does most of the scrubbing and drying. The rear
brush completes the scrubbing and collects the
remaining water off the floor.
2. A blade fitted to the recovery tank wipes the drum and
collects the dirty water.
The purpose of these caps is to distinguish between different brushes
when the machine is used in different area. This just helps the operator
easily identify the brushes to avoid cross contamination.
Important - Should the machine fail to operate, contact the supplier from whom you
purchased the machine.

9
Release the pedal handle lightly with your foot (1), pull back the handle (2) to
start the motor. The brushes and the drum starts rotating. Pulling the handle
further without pressing the pedal, lowers the machine and engages the rotating
brushes onto the floor. To stop working, take the handle to the vertical position.
1
2
OFFON
BEFORE
RESET
WAIT
SECONDS
30
!
PRESS
On/Off Control
Transport/Working Mode Control
Slide this knob to TOP position (Working Mode) to operate the machine. Slide this knob to
BOTTOM position to move the machine and park the machine. The machine will not turn ON in
this mode.
Warning! Keeping the knob in the top position (working mode) and moving the machine will
damage the brushes.
1
2
OFFON
BEFORE
RESET
WAIT
SECONDS
30
!
PRESS
Brush Contact Control
Brush contact with the floor is adjustable in 4 steps, contact is MINIMUM when
the knob is fully down and MAXIMUM when it is fully raised. This helps you to
compensate for the wear of brushes and also to control the scrubbing effect.
If the machine does not move when the handle is lowered, slide the transport/
working mode knob up one step.
1
2
OFFON
BEFORE
RESET
WAIT
SECONDS
30
!
PRESS
1. Insert the two tubular handles into the bottom handle and secure them
using the knob by tightening lightly. Make sure that the handles are assembled
according to their marked position and the cable holding hooks are pointed
towards the rear.
2. Slide the electric cable retainer into the top portion of RH handle.
3. Fit the top handle over the tubular handles and secure them with washer
and screw (2 sets). Make sure that the label on the top handle is facing the
front of the machine. Now firmly tighten both knobs and screws. Insert the
plastic caps provided to cover the screws in the top handle.
4. Pass the free end of the pull cable through the plastic guide in the RH
Handle. Press and twist clockwise to firmly secure the cable end to the lid
pump housing.
5. Fix the solution tank firmly into the bottom handle by holding the top
handle.
6. Rotate the knob to hold the solution tank.
7. The brushes are loosely packed in the machine for transit; therefore the
brush shafts must be fitted before operating the machine. Push the shafts
through the brushes from the side of the machine. To remove brushes, push
the brush shaft out from the side of the machine using your fingers and pull it
from the other side.
8.The machine is now ready for use.
RIGHT
BOTTOM
REAR
LEFT
BOTTOM
REAR
Assembly
Controls

10
Pull Cable Connect / Disconnect Control
Insert the free end of solution cable into the valve body fitted in the solution tank. Press
and twist clockwise to secure the cable end. Similarly, press and twist counter-clockwise to
disconnect the cable end.
Solution Control
By pulling the solution control handle up, the cleaning solution is dispensed on the floor. The
solution stops once the solution control handle is released.
1
2
OFFON
BEFORE
RESET
WAIT
SECONDS
30
!
PRESS
Motor Circuit Breaker
In the event of motor getting overloaded due to improper power supply or unexpected
obstruction to the brush/drum rotation, the circuit breaker trips and protects the motor from
damage. If this happens, identify the cause, correct it and, reset the breaker after minimum of
30 seconds from tripping by pressing the circuit breaker button manually and continue working.
1
2
OFFON
BEFORE
RESET
WAIT
SECONDS
30
!
PRESS
Operating the Machine
Before the washing operation starts
Warning! Pre-sweep the floor to remove debris before using the Multiwash.
(i)
ON
3
2
1
OFF
(ii)
(Iii)
(a)
(b)
(Iv)
(a) Recommended pattern for small rooms
(b) Recommended pattern for large halls
(V)
(Vi)
1. Verify that the brushes are fitted properly.
2. Fill fresh water tank with cleaning solution.
3. Insert the plug into grounded 3-pronged outlet.
Recommended washing sequence
(i)
ON
3
2
1
OFF
(ii)
(Iii)
(a)
(b)
(Iv)
(a) Recommended pattern for small rooms
(b) Recommended pattern for large halls
(V)
(Vi)
1. Start the machine by pressing the handle release pedal and pulling
the handle back.
2. Move forward, while sparingly pulling the solution control handle (Fig-iii).
This handle should only be pulled intermittently, based on the floor type
and the amount of soil on the floor. For tiled or stone floors, apply very
little water.
3. Stop the solution discharge approximately 12 inches before the end of forward motion.
Continue to move forward up to the wall without pulling the pull handle.

11
(i)
ON
3
2
1
OFF
(ii)
(Iii)
(a)
(b)
(Iv)
(a) Recommended pattern for small rooms
(b) Recommended pattern for large halls
(V)
(Vi)
(i)
ON
3
2
1
OFF
(ii)
(Iii)
(a)
(b)
(Iv)
(a) Recommended pattern for small rooms
(b) Recommended pattern for large halls
(V)
(Vi)
(i)
ON
3
2
1
OFF
(ii)
(Iii)
(a)
(b)
(Iv)
(a) Recommended pattern for small rooms
(b) Recommended pattern for large halls
(V)
(Vi)
Warning! Avoid touching the sharp edge of dirty water tank. It may cause injury to hands.
5. When you are finished with the cleaning operation, switch off the machine and unplug the
power cord. Lift the recovery tank lid and remove the recovery tank. Empty the tank, rinse
with clean water and clean off the steel wiper blade before replacing the tank on the machine.
IMPORTANT — Dispose of dirty water in accordance with all local, state and federal hazardous
material disposal regulations.
4. Pull the machine backwards in the same track, but without discharging
any solution. When you reach the starting point, change the track and
repeat steps 2 through 4. When you are changing the track allow some
overlap with the cleaned area. In case of large halls take a U-turn and
move forward. If quick drying is required, move on the same track,
without discharging any solution (Fig-iv).
Note. The spray pattern is adjusted by using the serrations in the spray
nozzle and holder. Each serration allows a 4-degree change in the spray
pattern.

12
Warning! Switch off the machine and unplug from the electrical supply before performing any cleaning
operations.
(viii)
3
2
1
(ix)
(x)
(xi)
1. Move the Transport / Working mode control knob to BOTTOM
(Transport) position to move the brushes off of the floor (Fig-viii).
2. Unplug the machine and wrap the supply cord around the hooks on
the handle.
3. Pull out the dirty water tank and wash it completely.
4. To prevent possible clogging of the solution lines in the solution tank,
empty any unused solution from the tank and filter, drain cleaning
liquid, and keep the fresh water tank clean.
5. Remove the brushes by pushing the brush shaft out (Fig-ix).
6. Wash the brushes either by dipping in a bucket/sink or in running
water (Fig-x).
7. Turn the machine on its side and wipe clean the rubberized drum and
machine body with a damp cloth (Fig-xi).
8. Re-install the brushes after washing. It is easier to push the brush
shaft from the right hand side (identified by the electrical cable).
9. Store the machine in a dry indoor area only.
Warning! Before undertaking any maintenance operations or adjustments, switch off the
machine and unplug from the electrical supply.
(viii)
3
2
1
(ix)
(x)
(xi)
(viii)
3
2
1
(ix)
(x)
(xi)
(viii)
3
2
1
(ix)
(x)
(xi)
Cleaning the Machine
Maintenance
To get the maximum life of the machine, do the following:
• Supply Cord
Regularly inspect sheath, plug and cord anchorage for damage or loose connection. Replaced if
damaged.
• Brushes
Wash the brushes regularly. Make sure that the machine is in Transport Mode when not in use.
Store additional brushes in a vertical position to avoid bending the bristles. Check for permanent
bending of bristles in a particular direction. This may occur if the machine is operated for several
days without removing the brushes, which is not recommended. If this occurs, reverse the brush
so that the bent bristles are straightened.
• Wiper Blade
If the wiper blade wears out, the water collection performance will decrease. It should be
replaced by an authorized service agent.
• Solution Feed Filter (Pump)
The filter should be periodically cleaned. Use pressurized air/water for cleaning.
• Nozzle Maintenance (Pump)
If the spray nozzle is blocked, slide the nozzle cover off and remove the nozzle. Clean it with
clean water and use a pin to unclog, then reinstall.

13
The easily fitted trolley provides for ease of movement when transporting the machine.
Transport Trolley
Using the transport cart
1. With the machine handle in the upright position place the cart in the
middle alongside the machine.
2. By holding the machine firmly, tilt the handle away from your body.
Slide the cart base under the machine and strap it to the machine with
the velcro.
3. Ensure that the velcro strap is securely wrapped around the bottom
handle.
4. Now the cart is ready to use. The machine can then be maneuvered
easily while holding the top handle.
Accessories
Warning: Empty all liquid from the machine before using the transport cart.
Type of floor First time cleaning Maintenance cleaning
Grouted Tile, Ceramic, Mosaic, Wood,
Sports Floors, Rubber, Vinyl Tile Standard Soft
Short Pile Carpet Carpet Carpet
Marble, Granite, Slate Soft Soft
Smooth Concrete Hard Standard
Others To suit individual floor conditions
Brush Selection Guide
Standard Brush 33982
Soft Brush 33981
Hard Brush 33983
Carpet Brush 33984
Side Brush 33990
Trolley 05-3395-0000
Brushes

14
*Theoretical
Note:
1. Noise levels measured at a distance of 3.28 feet from machine and 5.25 feet above floor, when
washing a hard floor. Measurements recorded using a hand held meter.
2. Handle vibration does not exceed 2.5 m/s2, when operating on a smooth hard surface.
Technical Specifications
99409 BR 9/1 MW
Specification U/M
Voltage V/Hz 115/60
Cleaning Width in/mm 9/229
Body Height in/mm 8.5/216
Handle Height in/mm 44/1118
Width in/mm 13/330
Length in/mm 15/381
Weight lb/kg 45/20.47
Motor Power W/A 400/3.5
Brush Speed rpm 650
Solution Tank Gallon/Liter .5/1.9
Cleaning Capacity* sqft/hr/m2/hr 2700/251
Noise Lever 69dB db(A) 69
Electrical layout
Diagrams are made available in the cover (Power cord side) of the respective machine for service
purpose.
Warning! Any service or attempt to service by persons other than authorized servicing agent will
invalidate the warranty.
CAPACITOR
928746
SC
BK
R
W
BR
BR
MOTOR
BR
BL
BL
BR/W
BL/BK
G/Y
N
RC
CBE
Abbreviations given in the diagram as listed:
Abbreviation /
Symbol
Abbreviation /
Symbol
CBE
BR
BL
W
BK
R
G/Y
SC
RC
N
Circuit Breaker
Brown
Blue
White
Black
Red
Green / Yellow
Starting coil
Running coil
Normal
Ground
Description Description

15
L9409 DA