Toro 08759 User manual

Form No. 3354-277 Rev C
Debris BlowerFor Sand Pro® 3040 & 5040Model No. 08759 —Serial No. 260000001 and Up
Register your product at www.Toro.com Original Instructions (EN)

Introduction
R ead this infor mation carefully to lear n ho w to operate
and maintain y our product properly and to a v oid injur y
and product damag e . Y ou are responsible for operating
the product properly and safely .
Y ou ma y contact T oro directly at www .T oro .com for
product and accessor y infor mation, help finding a
dealer , or to register y our product.
W henev er y ou need ser vice , g en uine T oro par ts , or
additional infor mation, contact an A uthorized Ser vice
Dealer or T oro Customer Ser vice and ha v e the model
and serial n umbers of y our product ready . Figure 1
identifies the location of the model and serial n umbers
on the product. W rite the n umbers in the space
pro vided.
Figure 1
1. Model and serial number location
Model No.
Serial No.
T his man ual identifies potential hazards and has
safety messag es identified b y the safety aler t symbol
( Figure 2 ), whic h signals a hazard that ma y cause
serious injur y or death if y ou do not follo w the
recommended precautions .
Figure 2
1. Safety alert symbol
T his man ual uses 2 other w ords to highlight
infor mation. Impor tant calls attention to special
mec hanical infor mation and Note emphasizes g eneral
infor mation w or th y of special attention.
Contents
Introduction ......................................................... 2
Safety .................................................................. 3
Before Operating ........................................... 3
W hile Operating ............................................. 3
Maintenance .................................................. 3
Sound Pressure .............................................. 4
Sound P o w er ................................................. 4
Vibration ....................................................... 4
Safety and Instr uctional Decals . . . . . . . . . . . . . . . . . . . . . . . . 5
Setup ................................................................... 6
1 Mounting the Debris Blo w er to the
T raction Unit .................................. 6
2 Adjusting the Link Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Grease the Blo w er ........................................ 7
4 Finishing the Setup ....................................... 7
Operation ............................................................ 8
Adjust Disc harg e Opening ............................... 8
Operating Tips ............................................... 8
Maintenance ......................................................... 9
Lubrication .................................................... 9
Bearing Alignment .......................................... 9
T or quing F asteners ....................................... 10
© 2006—The Toro® Company8111 Lyndale Avenue SouthBloomington, MN 55420
2
Contact us at www.Toro.com.
Printed in the USA.All Rights Reserved

Safety
Hazard contr ol and accident pr ev ention ar e
dependent upon the a w ar eness, concer n, and
pr oper training of the per sonnel in v olv ed in
the operation, transpor t, maintenance, and
stora ge of the machine. Impr oper use or
maintenance of the machine can r esult in
injur y or death. T o r educe the potential f or
injur y or death, compl y with the f ollo wing
safety instr uctions.
Before Operating
•R ead and understand the contents of this
Operator’ s Man ual before operating the
mac hine . Become familiar with all of the
controls and kno w ho w to stop quic kly . A free
re placement man ual is a v ailable b y sending the
complete Model and Serial Number to T he
T oro® Company , 8111 Lyndale A v en ue South,
Bloomington, Minnesota 55420-1196.
•Nev er allo w c hildren to operate the mac hine .
Do not allo w adults to operate mac hine
without proper instr uction. Only trained
operators who ha v e read this man ual should
operate this mac hine .
•Nev er operate the mac hine when under the
influence of dr ugs or alcohol.
•K ee p all b ystanders a w a y from the operating
area.
•K ee p all shields and safety devices in place . If
a shield, safety device , or decal is illegible or
damag ed, re pair or re place it before operation
is commenced. Also tighten any loose n uts ,
bolts , and screws to ensure that the mac hine is
in safe operating condition.
•Do not operate the mac hine while w earing
sandals , tennis shoes , sneak ers , or shor ts . Also ,
do not w ear loose fitting clothing whic h could
g et caught in mo ving par ts . Alw a ys w ear long
pants and substantial shoes . W earing safety
glasses , safety shoes , and a helmet is advisable
and required b y some local ordinances and
insurance regulations .
While Operating
•Do not r un the engine in a confined area
without adequate v entilation. Exhaust fumes
are hazardous and could possibly be deadly .
•T he maxim um seating capacity is one person.
Nev er car r y passeng ers .
•Sit on the seat when star ting the engine and
operating the mac hine .
•T his product ma y ex ceed noise lev els of 90
dB(A) at the operator position. Ear protectors
are recommended for prolong ed exposure to
reduce the potential of per manent hearing
damag e .
•Using the mac hine demands attention. T o
prev ent loss of control:
– Operate only in da ylight or when there is
g ood ar tificial light.
– Dri v e slo wly and w atc h for holes or other
hidden hazards .
– Do not dri v e close to a sand trap , ditc h,
creek, or other hazard.
– R educe y our speed when making shar p
tur ns and when tur ning on hillsides .
– A v oid sudden star ts and stops .
– Before bac king up , look to the rear and
ensure that no one is behind the mac hine .
– W atc h out for traffic when near or crossing
roads . Alw a ys yield the right-of-w a y .
•Sta y a w a y from the disc harg e opening when
the mac hine is operating . K ee p all b ystanders
a w a y from the disc harg e opening and don ’ t
direct disc harg e to w ard b ystanders .
•If the engine stalls or the mac hine loses
headw a y and cannot mak e it to the top of a
slope , do not tur n the mac hine around. Alw a ys
bac k slo wly straight do wn the slope .
• Do not tak e an injur y risk! W hen a person
or pet appears unexpectedly in or near the
operating area, stop operation. Careless
operation, combined with ter rain angles ,
ricoc hets , or improperly positioned guards can
lead to thro wn object injuries . Do not resume
operation until the area is cleared.
•Do not touc h the engine or m uffler while the
engine is r unning or soon after it is stopped.
T hese areas could be hot enough to cause a
bur n.
Maintenance
•R emo v e the k ey from the ignition switc h to
prev ent accidental star ting of the engine when
ser vicing, adjusting, or storing the mac hine .
3

•P erfor m only those maintenance instr uctions
described in this man ual. If major re pairs are
ev er needed or assistance is desired, contact an
A uthorized T oro Distributor .
•T o reduce a potential fire hazard, k ee p the
engine free of ex cessi v e g rease , g rass , lea v es ,
and accum ulations of dir t. Nev er w ash a w ar m
engine or any electrical par ts with w ater .
•Be sure that the mac hine is in safe operating
condition b y k ee ping n uts , bolts , and screws
tight. Chec k the fan shaft bearing mounting
bolts and n uts frequently to be sure that they
are tightened to specification.
•Mak e sure that all h y draulic line connectors are
tight and all h y draulic hoses and lines are in
g ood condition before applying pressure to the
system.
•K ee p y our body and hands a w a y from pin hole
leaks in h y draulic lines that eject high pressure
h y draulic fluid. Use cardboard or paper to find
h y draulic leaks . Hy draulic fluid escaping under
pressure can penetrate skin and cause injur y .
Fluid accidentally injected into the skin m ust
be surgically remo v ed within a few hours b y
a doctor familiar with this for m of injur y or
g ang rene ma y result.
•Before disconnecting or perfor ming any w ork
on the h y draulic system, all pressure in the
system m ust be reliev ed b y stopping the engine
and lo w ering the blo w er to the g round.
•If the engine m ust be r unning to perfor m a
maintenance adjustment, k ee p hands , feet,
clothing, and other par ts of the body a w a y
from the fan and other mo ving par ts .
•Do not o v erspeed the engine b y c hanging the
g o v er nor settings . T o be sure of safety and
accuracy , ha v e an A uthorized T oro Distributor
c hec k the maxim um engine speed with a
tac hometer .
•T he engine m ust be shut off before c hec king
the oil or adding oil to the crankcase .
•T o ensure optim um perfor mance and safety ,
alw a ys purc hase g en uine T oro re placement
par ts and accessories to k ee p the mac hine
all T oro . Nev er use “will-fit” r eplacement
par ts and accessories made by other
man uf actur er s. Look for the T oro log o
to ensure g en uineness . Using unappro v ed
re placement par ts and accessories could v oid
the w ar ranty .
Sound Pressure
T his unit has an equi v alent contin uous A-w eighted
sound pressure lev el at the operator ear of 92 dB A,
based on measurements of identical mac hines per
EN 11094 and EN 836
Sound Power
T his unit has a guaranteed sound po w er lev el of
108 dB A, based on measurements of identical
mac hines per EN 11094.
Vibration
T his unit does not ex ceed a hand/ar m vibration
lev el of 2.50 m/s
2
, based on measurements
of identical mac hines per EN 1033. T his unit
does not ex ceed a whole body vibration lev el of
0.50 m/s
2
, based on measurements of identical
mac hines per EN 1032.
4

Safety and Instructional Decals
Safety decals and instr uctions are easily visible to the operator and are located near any
area of potential dang er . R e place any decal that is damag ed or lost.
98-3110
1. Warning—read the Operator’s Manual and receive training.2. Warning—wear hearing protection.3. Thrown object hazard—wear eye protection and keepbystanders a safe distance from the machine.4. Cutting hazard of hand or foot—wait for moving parts tostop.
98-3111
1. Point of rotation
93-9083
1. Cutting/dismemberment hazard, fan—stay away frommoving parts.
58-6520
1. Grease
106-5517
1. Warning—do not touch the hot surface.
5

Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
1
Debris blower assembly
1
Mount the debris blower to thetraction unit
2
No parts required
–
Adjust the link assembly
3
No parts required
–
Grease the blower
Parts catalog
14
Installation instructions
1
Finish the setup.
Note: Deter mine the left and right sides of the
mac hine from the nor mal operating position.
Note: T o operate the debris blo w er , the traction
unit m ust be equipped with the R ear R emote
Hy draulics Kit, Model 08781.
Step
1
Mounting the Debris Blowerto the Traction Unit
Parts needed for this step:
1
Debris blower assembly
Procedure
1. R emo v e any attac hment from the rear of the
mac hine .
2. Bac k the traction unit into position behind the
attac hment adapter .
Note: Mak e sure the loc king lev er ( Figure 3 )
is pi v oted to the left (unloc k ed position) as
view ed from the rear of the mac hine .
3. Raise the traction unit adapter into the
attac hment adapter .
4. Pi v ot the loc king lev er to the right to loc k the
adapters tog ether .
5. Connect the attac hment h y draulic hose
couplers to the h y draulic couplers on the
traction unit rear remote h y draulics kit.
Important: W henev er the h y draulic
hose coupler s ar e disconnected, mak e
sur e the dust plugs ar e installed to pr ev ent
contamination fr om entering either
h y draulic system.
G003810
1
2
Figure 3
1. Attachment adapter 2. Locking lever
6

Step
2
Adjusting the Link Assembly
No Parts Required
Procedure
1. With the debris blo w er mounted and secured
on the traction unit, raise the attac hment.
2. Measure the g ap betw een the top w asher
and the spacer in the link assembly on the
attac hment adapter as sho wn in Figure 4 .
Note: T he g ap betw een the w asher and the
shoulder should be 0.060 to 0.080 inc h
G003811
1
2
3
Figure 4
1. 0.060 to 0.080 inch 3. Adjustment nut2. Jam nut
Step
3
Grease the Blower
No Parts Required
Procedure
Before the Debris Blo w er is operated, it m ust be
g reased to assure proper lubrication. R efer to
Lubrication section of man ual. F ailure to properly
g rease the unit will result in premature failure of
critical par ts .
Step
4
Finishing the Setup
Parts needed for this step:
1
Parts catalog
1
Installation instructions
Procedure
R eview the follo wing material and sa v e in an
appropriate place:
•P ar ts Catalo g
•Installation Instr uctions
7

Operation
Adjust Discharge Opening
T he disc harg e opening ( Figure 5 ) is adjustable
to increase or decrease air output v elocity and
v olume . Decreasing disc harg e opening size will
increase v elocity .
1. Loosen disc harg e opening deflector mounting
screws ( Figure 5 ).
G003812
1
2
Figure 5
1. Discharge openingdeector
2. Mounting screw
2. Pi v ot deflector to desired opening .
3. Tighten mounting screws .
Operating Tips
Discharged air has considera ble f orce and
could cause injur y or loss of f ooting .
• Stay a w ay fr om discharge opening when
machine is operating .
• K eep bystander s a w ay fr om discharge
opening when machine is r unning .
Practice blo wing material. It is advisable to blo w
the same direction the wind is blo wing to prev ent
material from blo wing bac k into the cleared area.
Note: If the attac hment adapter becomes
stuc k to the traction unit adapter , inser t a
pr ybar/screw dri v er into the pr y slot to diseng ag e
the par ts ( Figure 6 ).
G003783
1
Figure 6
1. Pry slot
8

Maintenance
Lubrication
T he debris blo w er has (2) fan shaft bearings that
m ust be lubricated regularly . T he bearings are
located on eac h side of the blo w er housing . If the
mac hine is operated under nor mal conditions ,
lubricate bearings with No . 2 g eneral pur pose
lithium base g rease after ev er y 8 hours of operation
or daily , whic hev er comes first. Lubricate fittings
immediately after ev er y w ashing, reg ardless of the
inter v al listed.
G003730
Figure 7
Greasing the Attachment Adapter
If the loc king lev er on the attac hment adapter does
not pi v ot freely and easily , apply a light coat of
g rease to the area sho wn in Figure 8 .
G003731
Figure 8
Bearing Alignment
If the motor mounting brac k ets are ev er remo v ed,
they m ust be re–aligned before the debris blo w er
is operated. R efer to the P ar t Catalog for the
Alignment T ool par t n umber .
1. Mak e sure the mounting brac k ets are installed
to the blo w er housing but capscrews and n uts
are loose ( Figure 9 ).
G003814
1 2 2 3
Figure 9
1. Alignment tool 3. Fan coupler2. Mounting bracket
2. Inser t the bearing alignment tool through the
mounting brac k ets and into the fan coupler
( Figure 9 ). Mak e sure the spider coupler
( Figure 10 ) is not in the coupler .
9

G003815
1
4
2
3
Figure 10
1. Motor coupler
3. Set screw (2 each)2. Fan coupler 4. Coupler spider
3. Tighten the capscrews and n uts securing the
mounting brac k ets tog ether and to the blo w er
housing .
4. R emo v e the alignment tool and finish assembly .
Torquing Fasteners
If the blo w er is ev er disassembled, the follo wing
fasteners m ust be tor qued as specified. Also , apply
Loctite 242 to the threads before installing .
•T he set screws securing the motor and fan
shaft couplers ( Figure 10 ) m ust be tor qued to
58 to 82 in–lb .
•T he fan shaft bearing set screws ( Figure 11 )
m ust be tor qued to 58 to 82 in–lb .
G003816 1
Figure 11
1. Set screw
•T he fan mounting n ut ( Figure 12 ) m ust be
tor qued to 500 ft–lb .
G003817
1
Figure 12
1. Fan mounting nut
10

The Toro General Commercial Products WarrantyA Two-Year Limited Warranty
Conditions and Products CoveredThe Toro® Company and its afliate, Toro Warranty Company,pursuant to an agreement between them, jointly warrant yourToro Commercial Product (“Product") to be free from defectsin materials or workmanship for two years or 1500 operationalhours*, whichever occurs rst. Where a warrantable conditionexists, we will repair the Product at no cost to you includingdiagnosis, labor, parts, and transportation. This warrantybegins on the date the Product is delivered to the original retailpurchaser.
P r o d u c t e q u i p p e d w i t h h o u r m e t e r
Instructions for Obtaining Warranty ServiceYou are responsible for notifying the Commercial ProductsDistributor or Authorized Commercial Products Dealer fromwhom you purchased the Product as soon as you believe awarrantable condition exists.
If you need help locating a Commercial Products Distributoror Authorized Dealer, or if you have questions regarding yourwarranty rights or responsibilities, you may contact us at:
Toro Commercial Products Service Department
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
952-888-8801 or 800-982-2740E-mail: [email protected]
Owner ResponsibilitiesAs the Product owner, you are responsible for requiredmaintenance and adjustments stated in your operator’s manual.Failure to perform required maintenance and adjustments can begrounds for disallowing a warranty claim.
Items and Conditions Not CoveredNot all product failures or malfunctions that occur during thewarranty period are defects in materials or workmanship. Thisexpress warranty does not cover the following:
•Product failures which result from the use of non-Tororeplacement parts, or from installation and use of add-on,modied, or unapproved accessories
•Product failures which result from failure to perform requiredmaintenance and/or adjustments
•Product failures which result from operating the Product inan abusive, negligent or reckless manner
•Parts subject to consumption through use unless found to bedefective. Examples of parts which are consumed, or usedup, during normal Product operation include, but are not
limited to, blades, reels, bedknives, tines, spark plugs, castorwheels, tires, lters, belts, and certain sprayer componentssuch as diaphragms, nozzles, and check valves, etc.
•Failures caused by outside inuence. Items considered to beoutside inuence include, but are not limited to, weather,storage practices, contamination, use of unapprovedcoolants, lubricants, additives, or chemicals, etc.
•Normal “wear and tear" items. Normal “wear and tear"includes, but is not limited to, damage to seats due to wearor abrasion, worn painted surfaces, scratched decals orwindows, etc.
PartsParts scheduled for replacement as required maintenance arewarranted for the period of time up to the scheduled replacementtime for that part.
Parts replaced under this warranty become the property ofToro. Toro will make the nal decision whether to repair anyexisting part or assembly or replace it. Toro may use factoryremanufactured parts rather than new parts for some warrantyrepairs.
General ConditionsRepair by an Authorized Toro Distributor or Dealer is your soleremedy under this warranty.
Neither The Toro® Company nor Toro Warranty Companyis liable for indirect, incidental or consequentialdamages in connection with the use of the ToroProducts covered by this warranty, including any cost orexpense of providing substitute equipment or serviceduring reasonable periods of malfunction or non-usepending completion of repairs under this warranty.Except for the Emissions warranty referenced below,if applicable, there is no other express warranty. Allimplied warranties of merchantability and tness foruse are limited to the duration of this express warranty.
Some states do not allow exclusions of incidental or consequentialdamages, or limitations on how long an implied warranty lasts,so the above exclusions and limitations may not apply to you.
This warranty gives you specic legal rights, and you may alsohave other rights which vary from state to state.
Note regarding engine warranty: The Emissions Control Systemon your Product may be covered by a separate warranty meetingrequirements established by the U.S. Environmental ProtectionAgency (EPA) and/or the California Air Resources Board (CARB).The hour limitations set forth above do not apply to the EmissionsControl System Warranty. Refer to the Engine Emission ControlWarranty Statement printed in your operator’s manual orcontained in the engine manufacturer’s documentation fordetails.
Countries Other than the United States or CanadaCustomers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor(Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’sservice or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact usat Toro Warranty Company.
374-0031 Rev C