Toro 07068 User manual

FormNo.3395-469RevA
ProSweepTurfSweeper
ModelNo.07068—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3395-469*A

ThisproductcomplieswithallrelevantEuropeandirectives.
FordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
ElectromagneticCompatibility
Domestic:ThisdevicecomplieswithFCCrulesPart15.
Operationissubjecttothefollowingtwoconditions:(1)This
devicemaynotcauseharmfulinterferenceand(2)thisdevice
mustacceptanyinterferencethatmaybereceived,including
interferencethatmaycauseundesirableoperation.
Thisequipmentgeneratesandusesradiofrequencyenergyand
ifnotinstalledandusedproperly,thatis,instrictaccordance
withthemanufacturer'sinstructions,maycauseinterferenceto
radioandtelevisionreception.Ithasbeentypetestedandfound
tocomplywiththelimitsforaFCCClassBcomputingdevice
inaccordancewiththespecicationsinSubpartJofPart15of
FCCRules,whicharedesignedtoprovidereasonableprotection
againstsuchinterferenceinaresidentialinstallation.However,
thereisnoguaranteethatinterferencewillnotoccurina
particularinstallation.Ifthisequipmentdoescauseinterference
toradioortelevisionreception,whichcanbedeterminedby
turningtheequipmentoffandon,theuserisencouragedto
trytocorrecttheinterferencebyoneormoreofthefollowing
measures:Reorientthereceivingantenna,relocatetheremote
controlreceiverwithrespecttotheradio/TVantennaorplug
thecontrollerintoadifferentoutletsothatthecontrollerand
radio/TVareondifferentbranchcircuits.Ifnecessary,theuser
shouldconsultthedealeroranexperiencedradio/television
technicianforadditionalsuggestions.Theusermayndthe
followingbookletpreparedbytheFederalCommunications
Commissionhelpful:"HowtoIdentifyandResolveRadio-TV
InterferenceProblems".ThisbookletisavailablefromtheU.S.
GovernmentPrintingOfce,Washington,DC20402.StockNo.
004-000-00345-4.
FCCID:OA3MRF24J40MC-BASE,
OA3MRF24J40MA-HANDHELD
IC:7693A-24J40MC-BASE,7693A-24J40MA-HANDHELD
Operationissubjecttothefollowingtwoconditions:(1)this
devicemaynotcauseinterference,and(2)thisdevicemust
acceptanyinterference,includinginterferencethatmaycause
undesiredoperationofthedevice.
CAUTION
Ifausermakeschangesormodicationsnot
expresslyapprovedbythepartyresponsiblefor
compliance,theycouldvoidtheuser'sauthorityto
operatetheequipment.
Introduction
Thismachineisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.Theprimaryfunction
ofthemachineistoremovedebrisfromlargeturfareas.The
movabletongueprovidesanoffsetpositionforsweeping.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................8
1RequirementsBeforeUsingtheVehicle....................9
2RemovingtheHitchTongueandHydraulic
CylinderfromtheShippingPosition.......................9
3InstallingtheHitchTongue....................................9
4InstallingtheHydraulicCylinder............................11
5InstallingthePowerWiringHarness.......................12
6MountingtheSweepertotheTowVehicle................12
7RoutingandSecuringtheHydraulicHosesand
WiringHarness..................................................13
8ConnectingtheHydraulicHoses............................13
9ConnectingtheHarness........................................14
10MountingtheWindrowBlades.............................14
11AssemblingtheHandheldRemote........................16
ProductOverview.........................................................17
Controls...............................................................17
Specications........................................................18
DimensionsandWeights.........................................18
Attachments/Accessories........................................18
Operation....................................................................19
OperatingtheSweeper............................................19
AdjustingtheBrushHeight.....................................20
AdjustingtheRollerScraper.....................................21
AdjustingtheFrontFlapHeight..............................22
CheckingtheTirePressure......................................22
CheckingtheWheelLugNutTorque.........................22
ActivatingtheController.........................................22
UsingtheControllerTimeOut.................................23
UsingtheHopperSafetySupport.............................23
CheckingtheInterlockSystem.................................23
OperatingTips.......................................................23
DumpingtheHopper.............................................24
LoweringtheHopper..............................................24
InspectingandCleaningtheMachine........................25
TransportingtheSweeper........................................25
OperatingtheMachineinColdWeather.....................25
SwitchingtheSweeper-UpMode..............................25
Maintenance.................................................................26
RecommendedMaintenanceSchedule(s)......................26
DailyMaintenanceChecklist....................................27
Lubrication............................................................28
AssociatetheRemoteControlandtheBaseUnit
........................................................................29
ReplacingtheRemoteBatteries................................29
Storage........................................................................30
Troubleshooting...........................................................31
CheckingFaultCodes.............................................31
EnteringDiagnosticModeandCheckingthe
Codes................................................................32
ResettingtheFaultCodes........................................33
ExitingDiagnosticMode.........................................33
Safety
Hazardcontrolandaccidentpreventionaredependent
upontheawareness,concern,andpropertraining
ofthepersonnelinvolvedintheoperation,transport,
maintenance,andstorageofthemachine.Improper
useormaintenanceofthemachinecanresultininjury
ordeath.Toreducethepotentialforinjuryordeath,
complywiththefollowingsafetyinstructions.
ThefollowinginstructionsarefromANSIstandard
B71.4-2012.
SafeOperatingPractices
Supervisor'sResponsibilities
•Ensuretheoperatorsarethoroughlytrainedandfamiliar
withtheOperator'sManualandalldecalsonthemachine.
•Establishyourownspecialproceduresandworkrulesfor
unusualoperatingconditions(e.g.,slopestoosteepfor
machineoperation,adverseweatherconditions,etc.).
BeforeOperating
•Read,understandandfollowtheinstructionsinthe
Operator'sManualandonthemachinebeforestarting.
Becomefamiliarwithallcontrolsandknowhowto
stopquickly.Afreereplacementmanualisavailableby
contactingTorodirectlyatwww .Toro.com.
•Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Onlytrainedoperatorswhohavereadthismanualshould
operatethismachine.
•Neveroperatethemachinewhileundertheinuenceof
drugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowtostop
thetowvehicleenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.
Ifashield,safetydevice,ordecalbecomesdamaged,
malfunctioning,orillegible,repairorreplaceitbefore
operationiscommenced.Alsotightenloosenutsand
boltstoensuremachineisinsafeoperatingcondition.
•Alwayswearsubstantialshoes.Donotoperatemachine
whilewearingsandals,tennisshoes,orsneakersorwhen
barefoot.Donotwearloose-ttingclothingthatcould
getcaughtinmovingpartsandpossiblycauseinjury.
Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalordinances
andinsuranceregulations.
•Donotalterthisequipmentinanymannerwhichmay
causehazardousconditions.
•Safetyinterlockswitchesarefortheoperatorsprotection.
Disconnectedormalfunctioningsafetyinterlockswitches
couldallowthemachinetooperateinanunsafemanner
andmaycausepersonalinjury
–Donotdisconnectthesafetyinterlockswitches.
3

–Checktheoperationoftheswitchesdailytobesure
theinterlocksystemisoperatingcorrectly.
–Ifaswitchismalfunctioning,replaceitbefore
operatingthemachine.
WhileOperating
•Rotatingpartscancauseseriouspersonalinjury.Keep
handsandfeetawayfromsweeperreelwhilemachineis
running.Keephands,feet,hair,andclothingawayfrom
allmovingpartstopreventinjury.Neveroperatethe
machinewithcovers,shrouds,orguardsremoved.
•Don'ttakeaninjuryrisk!Whenapersonorpet
appearsunexpectedlyinornearthesweepingarea,stop
sweeping.Carelessoperation,combinedwithterrain
angles,ricochets,ormissingordamagedguards,canlead
tothrownobjectinjuries.Donotresumesweepinguntil
areaiscleared.
•Nevercarrypassengers.
•Alwayslooktotherearofmachinebeforebackingupand
assurenooneisbehindthemachine.
•Operatormustbeskilledandtrainedinhowtodriveon
hillsides.Failuretousecautiononslopesorhillsmay
causelossofcontrol,possiblyresultinginpersonalinjury
ordeath.
•WhenusingaWorkmanasatowvehicle,itis
recommendedtoput500poundsofweightintothe
vehiclebedwhenoperatingonanyslopes.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Tipovercancauseseriousinjuryordeath.
–Neveroperateonsteepslopes.
–Sweepslopesupanddown,neveracrosstheface.
–Whengoinguphillordownhill,donotstoporstart
suddenly.
–Stayalertforholesintheterrainorotherhidden
hazards.Toavoidtippingorlossofcontrol,donot
driveclosetoaditch,creek,ordropoff.
–Nevertransportthesweeperwhenthetransport
alarmisactivated.
–Nevertransportthesweeperwhenitisintheoffset
position.
–Ifenginestallsormachinelosesheadwayandcannot
makeittothetopofaslope,donotturnmachine
around.Alwaysbackslowlystraightdowntheslope.
•Usingthemachinedemandsattention.Failuretooperate
machinesafetymayresultinanaccident,tipoverofthe
machine,andpossibleseriousinjuryordeath.Drive
carefully.Topreventtippingorlossofcontrol:
–Operateonlyindaylightorwhenthereisgood
articiallight.
–Driveslowly.
–Watchforholesorotherhazards.
–Usecarewhenbackingmachine.
–Donotdriveclosetoasandtrap,ditch,tallcurb,
creek,orotherhazard.
–Reducespeedwhenmakingsharpturns.
–Avoidturningthesweeperonahillsideor
embankment.
–Avoidsuddenstopsandstarts.
–Donotgofromreversetoforwardorforwardto
reversewithoutrstcomingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycauselossof
control.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way.
WhileDumping
•Thesweepermustbeinthetransportposition(directly
behindtowvehicle)beforeactivatingdumpcycle.
•Dumpingdebriscancauseseriousinjury.Stayclearof
hopperwhilemachineisbackingupordumping.
•Underrarecircumstanceswet,compressedgrassclippings
maygenerateheat.Alwaysemptythehopperbefore
storingtheunit.
•Raisingandloweringofhopperdoorcouldcauseinjury
tobystandersorpets.Keepbystandersandpetsasafe
distancefromhopperwhenoperatingtodumpdebrisor
whenopeningandclosinghopperdoor.
•Toavoidtheriskofelectricalshock,dumphopperonlyin
areaclearofoverheadwiresandotherobstructions.
•Neverdumphopperonaslope.Alwaysdumphopper
onlevelground.
•Parkmachineonalevelsurface,emptyhopper,lower
hooperuntilrollerisonthegroundandblockwheels
beforeremovingsweeperfromtowvehicle.
Maintenance
•Hydraulicuidescapingunderpressurecanpenetrate
skinanddoseriousdamage.Keepbodyandhandsaway
frompinholeleaksornozzlesthatejecthighpressure
hydraulicuid.Usecardboardorpapertondhydraulic
leaks.Fluidaccidentallyinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursbyadoctorfamiliar
withthisformofinjuryorgangrenemayresult.
•Performonlythosemaintenanceinstructionsdescribedin
thismanual.Ifmajorrepairsareeverneededorassistance
desired,contactanAuthorizedToroDistributor.
•Makesureallhydrauliclineconnectorsaretight,andall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
4

•Performingmaintenanceonmachinenotproperly
supportedwithjackstandsmaycausemachinetofalland
couldcauseinjury.
•Tobesureofoptimumperformanceandsafety,always
purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffectthemachine'soperation,
performance,ordurability,oritsusemayresultininjury
ordeath.SuchusecouldvoidproductwarrantyofThe
ToroCompany.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
58-6520
1.Grease
108–0868
1.Warning—keephandsandfeetoutofthesweeperbrush.
2.Tippinghazard—donotoperatewiththesweeperinthe
raisedpositiononslopesgreaterthan5degrees.
108–0870
1.Entanglementhazard,belts—stayawayfrommovingparts,
keepallguardsandshieldsinplace;donotoperatewith
coversremoved.
108–0872
1.Crushinghazardofhand—keephandsawayfrompinch
points.
5

93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
108–0862
1.Warning—readtheOperator'sManual,donotoperatethismachineunlessyouaretrained;keepbystandersasafedistancefrom
themachine.
2.Entanglementhazard,belts—stayawayfrommovingparts,keepallguardsandshieldsinplace;donotoperatewithcovers
removed.
108–0873
1.Thrownobjecthazard—keepbystandersasafedistance
away.
108–0865
1.Warning—keepbystandersasafedistancefromthe
machinewhendumpingsweeper.
108–0861
1.Warning—readtheOperator'sManual,donotoperatethismachineunlessyouaretrained.
2.Crushing/dismembermenthazardofbystanders—donotcarrypassengers.
3.Electricalshockhazard,overheadpowerlines—watchforoverheadpowerlines.
4.Lossofcontrolhazard—themaximumloadatthesweeperis1590kg(3500lb),atthehitchis114kg(250lb),donotdrive
downslopes.
5.Warning—keepspeedsbelow24kmh(15mph).
6.Storedenergyhazard,trailer—lowerthesweeper,placeitonblocksorjackstands,disconnectthesweeper,disconnectthe
hydraulicsandwiringharness;donotdrivethesweeperintheraisedposition.
6

108–0863
1.Crushinghazard,fallingobjecthazard—keepbystanders
andvehiclesasafedistancefromthemachinewhenthe
sweeperisraised.
110-7999
1.Warning3.Themachinemustbe
parkedwiththeattachment
inthetowpositionbefore
raisingthesweeperto
dump.
2.Tippinghazard—Whenthe
attachmentisinthesweep
positiondonotraisethe
attachmenttodump.
131-6766
1.7.5A3.Electricalaccessory—15A
2.7.5A4.TEC-2403—2A
7

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Requirementsbeforeusingthevehicle.
2Nopartsrequired–Removethetongueandhydraulic
cylinderfromtheshippingposition.
Hitchtongue1
Hitchpin1
Bolt(3/8x1-1/4inch)1
Nut(3/8-16)1
Largewasher1
Largenut1
3
Square-headsetscrew1
Installthehitchtongue
Rear-actuatortab1
Bolt(1/2x2inch)4
Flatwasher(.531x.063)8
Locknut(1/2inch)4
Bolt(3/8x1–1/4inch)2
Pinassembly2
4
Flangenut(3/8inch)2
Installthehydrauliccylinder.
Powerwiringharness1
5Cabletie2Installthepowerwiringharness.
Hitchpin1
6Hairpincotter1Mountthesweepertothetowvehicle.
7Cabletie8Routeandsecurethehydraulichoses
andwiringharness.
8Nopartsrequired–Connectthehydraulichoses.
9Nopartsrequired–Connecttheharness.
Blade-mountingassembly1
Bolt(7/16x3-3/4inch)1
Bolt(7/16x3-1/4inch)1
Smallwasher(1/2inch)4
Largewasher1
Spacer1
Locknut(7/16inch)2
Chain1
Bolt(3/8x1-1/4inch)1
Flangenut(3/8inch)1
10
Snaplink1
Mountthewindrowblades.
Handheldremote1
Battery(AAA)4
11Screws,small6
Assemblethehandheldremote.
8

MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readbeforeoperatingthesweeper
PartsCatalog1Usetoreferencepartnumbers
CECerticate1
RemoteControl1Usetooperatethesweeper
1
RequirementsBeforeUsing
theVehicle
NoPartsRequired
Procedure
•TheToroProSweepcanbetowedbymostutilitytractors
equippedwithhydraulicsproducing7to8GPM@2000
p.s.i.andotationtiresforoperationovergolfgreens.
Ensurethetractorhasadequatebrakesandadrawbar
hitchcapacitytohandlea3500lb.(1587kg.)trailer.
RefertothetowvehicleOperator'sManualfortowing
instructionsandprecautions.
•TheWorkmanvehiclemustbeequippedwiththe
High-FlowHydraulicsKit.Workmanvehicleswithserial
numberspriorto900000001,needtheHeavyDuty
Drawbar(Model44212or44213)installed.
Note:The4WDWorkmanmodelisthebestforhillyor
bermedapproachestogreens.
Important:ForoldermodelWorkmanvehicles,do
notattempttopullthesweeperwhenloadedwith
material,withthestandardWorkmanhitch.Itisonly
ratedto1500lbs.andmaybendordamagethecross
tubeaxlesupportorrearspringshackles.Alwaysuse
theH.D.DrawbarKitModel44212orH.D.Frame
DrawbarModel44213.
Important:Donotattempttowingaloadedsweeper
withalightutilityvehicleorrun-about.These
machinesdonothaveadequatebrakes,suspension,
orframestrengthtohandletheweightofthesweeper.
•Trailerbrakesarerecommendedwhenusingthesweeper
inhillyterrain.Whenfullyloaded,thesweepermayweigh
asmuchas1,588kg(3,500lb)(GVW).Thisweightisover
therecommendedtowingandbrakinglimitofmostutility
vehicles.Aspecialtrailerbrakekitisavailablefordirect
installationwiththeWorkmanvehicle.
Note:Thetrailerbrakekitcanbeadaptedtoother
vehicleswitha12voltbrakelightsource.
2
RemovingtheHitchTongue
andHydraulicCylinderfrom
theShippingPosition
NoPartsRequired
Procedure
Note:Have2peopleremovethehitchassembly.
1.Removethepinassembly,boltandnutsecuringthe
hydrauliccylinderandhosestothehitchtonguefor
shipping.Also,cutthecabletie.Carefullylowerthe
cylinderandhosesfromthetongue.Retainthepin
assemblyandfastenersforre-use.
2.Removethehairpincotterandhitchpinsecuringthe
hitchtonguetotheuppershippingbracket.Thehitch
tongueisveryheavy,usecautionwhenremovingthe
tonguefromtheshippingbrackets.
3.Pivotatthelowershippingpinandpivotthetounge
down.
4.Removethepinassembly,boltandnutsecuringthe
hitchtonguetothelowershippingbracket.
Note:Themachinewillshiftupwardatthelowerpin
shippingbracket.
5.Removethefastenerssecuringtheshippingbracketsto
thesweeper.Removeanddiscardtheshippingbrackets.
9

3
InstallingtheHitchTongue
Partsneededforthisprocedure:
1Hitchtongue
1Hitchpin
1Bolt(3/8x1-1/4inch)
1Nut(3/8-16)
1Largewasher
1Largenut
1Square-headsetscrew
Procedure
Note:Thisprocedurerequires2people.
1.Inserttherearendofthehitchtonguebetweenthe
mountingplatesonthesweeperwhilealigningthe
mountingholes(Figure3).
Note:Thehoseguidesaretobepositionedontop
ofhitchtongue.
2.Insertthehitchpinthroughthemountingplatesand
thehitchtongue(Figure3).
3.Securethetopofthehitchpintothemountingplate
withabolt(3/8x1-1/4inch)andalocknut(3/8inch)
(Figure3).
4.Securethebottomofthehitchpinwithalargewasher,
largenutandsquare-headsetscrew(Figure3).
Figure3
1.Hitchtongue4.Largenutandsquare-headsetscrew
2.Hitchpin5.Largewasher
3.Bolt(3/8x1–1/4inch)andlocknut(3/8inch)
10