Toro 07921 User manual

FormNo.3421-992RevB
2-Personor4-PersonCanopyKit
Workman®GTXUtilityVehicle
ModelNo.07921—SerialNo.400000000andUp
ModelNo.07922—SerialNo.400000000andUp
InstallationInstructions
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Disconnectthebattery;refertoyourOperator’s
Manual.
5.Raisethecargobedtothedumppositionand
secureitwiththeproprod.
2
DrillingtheHolesforthe
MountingTubes
NoPartsRequired
Procedure
1.UsingthedimensionsshowninFigure1,drill1
hole(5/16inch)intotheoutsideoftheoorplate
onbothsidesofthemachine.
g259750
Figure1
2.UsingthedimensionsshowninFigure2,drill1
hole(5/16inch)intotheoutsideofthefootboard
ontheleftandrightsidesofthemachine.
g259751
Figure2
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3421-992*B

3
InstallingtheFront
MountingTubes
Partsneededforthisprocedure:
2Frontmountingtube
2Flange-headbolt(5/16x3inches)
2Spacer(5/8x1inch)
4Flangenut(5/16inch)
2Carriagebolt(5/16x2inches)
Procedure
Looselyinstallthe2frontmountingtubesusing2
ange-headbolts(5/16x3inches),2spacers(5/8x1
inch),4angenuts(5/16inch),and2carriagebolts
(5/16x2inches)asshowninFigure3.
g268153
Figure3
Leftsideshown
1.Flangenut(5/16inch)4.Carriagebolt(5/16x2
inches)
2.Frontmountingtube5.Spacer(5/8x1inch)
3.Flange-headbolt(5/16x3
inches)
4
RemovingtheSidePanels
NoPartsRequired
ForGasolineMachines
Important:Beforeperformingthisprocedure,
checkyourmachinetoseeiftheholesfor
installationalreadyexist.Ifnot,proceedwiththis
procedure.
Note:Retainallthehardwarethatyouremoveinthis
procedure.
1.Removetheange-headboltsecuringthefuel
tanktothetanktray(Figure4).
g033946
Figure4
1.Fueltank4.Fuelline
2.Screw5.Venthose
3.Hold-down6.Flange-headbolt
2.Removethescrewssecuringthehold-down
(Figure4).
2

3.Disconnecttheventtubeandfuellinefromthe
tank(Figure4).
Note:Preparetocaptureandcleanupanyfuel
thatspillswhenyoudisconnectthefuellinefrom
thetank.
DANGER
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Are
orexplosionfromfuelcanburnyouand
othersandcandamageproperty.
•Drainthefuelfromthefueltankwhen
theengineiscold.Dothisoutdoors
andinanopenarea.Wipeupanyfuel
thatspills.
•Neversmokewhenhandlingfuel,
andstayawayfromanopenameor
whereasparkmayignitefuelfumes.
4.Removethefueltankfromthetray.
5.Removethe2ange-headboltssecuringthe
tanktraytotheframe(Figure5).
g033947
Figure5
1.Tanktray2.Flange-headbolt
6.Removethe4screwssecuringtheleftside
paneltothelowerseatassembly(Figure6).
g034000
Figure6
1.Leftsidepanel2.Screw
7.Removethenegative(–)cablefromthebattery
andthenthepositive(+)cable(Figure7).
g034125
Figure7
1.Nut3.Bolt
2.Positivecable(+)4.Negativecable(–)
3

8.Removethe2ange-headboltssecuringthe
batterytraytotheframe(Figure8).
g033999
Figure8
1.Flange-headbolt3.Rightsidepanel
2.Self-tappingscrew
9.Removethe4screwssecuringtherightside
paneltothelowerseatassembly(Figure8).
ForElectricMachines
Important:Beforeperformingthisprocedure,
checkyourmachinetoseeiftheholesfor
installationalreadyexist.Ifnot,proceedwiththis
procedure.
Note:Retainallthehardwarethatyouremoveinthis
procedure.
1.Removethe4self-tappingscrewssecuringthe
rightsidepaneltothemachine(Figure9).
g035126
Figure9
1.Rightsidepanel2.Self-tappingscrew
2.Removethe2boltssecuringthechargerbracket
tothebatterytray(Figure10).
g035124
Figure10
1.Leftsidepanel3.Bolt
2.Self-tappingscrew
3.Removethe4self-tappingscrewssecuringthe
leftsidepaneltothemachine(Figure10).
4

5
DrillingtheSupportBracket
NoPartsRequired
Procedure
DrillthesupportbracketusingthemeasurementsshowninFigure11.
Whenyoudrillthehighestupperhole,ensurethatyoudrillallthewaythroughtheouterbracket,frametube,
andrewall.
CAUTION
Usecautionwhendrillingtheholesintotherightsideoftheframeonanelectricmachine.
Ifyoudrilltoofar,youcoulddamagethebatteriesorothercomponents.
g260925
Figure11
5

6
InstallingtheSidePanels
NoPartsRequired
ForGasolineMachines
1.Securetherightsidepanelusingthepreviously
removed4screws(Figure8).
2.Securethebatterytraytotheframeusingthe
previouslyremoved2ange-headbolts(Figure
8).
3.Securethebatterycablesusingthepreviously
removed2boltsand2nutsandconnectthe
batteryterminals(Figure7).
4.Securetheleftsidepanelusingthepreviously
removed4screws(Figure6).
5.Securethetanktraytotheframeusingthe
previouslyremoved2ange-headbolts(Figure
5).
6.Placethefueltankinthetanktray.
7.Connectthefuellineandventtubetothefuel
tank(Figure4).
8.Securethehold-downusingthepreviously
removedscrews(Figure4).
9.Securethefueltanktothetanktrayusingthe
previouslyremovedange-headbolt(Figure4).
10.Fillthefueltank;refertotheOperator’sManual.
ForElectricMachines
1.Securetheleftsidepanelusingthepreviously
removed4self-tappingscrews(Figure10).
2.Securethechargerbrackettothebatterytray
usingthepreviouslyremoved2bolts(Figure10).
3.Securetherightsidepanelusingthepreviously
removed4self-tappingscrews(Figure9).
6

7
InstallingtheRear
MountingTubesand
Tube-MountingBracket
Partsneededforthisprocedure:
2Rearmountingtube
1Tube-mountingbracket
2Flange-headbolt(5/16x3inches)
2Flangenut(5/16inch)
2Flange-headbolt(3/8x1-3/4inches)
2Flange-headbolt(3/8x3-1/2inches)
4Locknut(3/8inch)
1Trimseal
Procedure
1.Looselyinstallthe2rearmountingtubesusing
2ange-headbolts(3/8x3-1/2inches),2
ange-headbolts(3/8x1-3/4inches),and4
locknuts(3/8inch)asshowninFigure12.
g261071
Figure12
Leftsideshown
1.Rearmountingtube3.Flange-headbolt(3/8x
1-3/4inches)
2.Locknut(3/8inch)4.Flange-headbolt(3/8x
3-1/2inches)
2.Securethetube-mountingbrackettotherear
mountingtubesusing2ange-headbolts(5/16
x3inches)and2angenuts(5/16inch)as
showninFigure13.
3.Installthetrimsealontothetube-mounting
bracket(Figure13).
g259788
Figure13
1.Trimseal3.Flange-headbolt(5/16x3
inches)
2.Flangenut(5/16inch)4.Tube-mountingbracket
4.Tightenthefastenersinstalledinstep1.
Torquethe5/16-inchfastenersto20to25N∙m
(175to225in-lb).
Torquethe3/8-inchfastenersto37to45N∙m
(27to33ft-lb).
7

8
InstallingtheLongCanopySupportBrackets
Fora4-PersonCanopyOnly
Partsneededforthisprocedure:
2Longcanopysupportbracket
8Hex-washerheadbolt(5/16x3/4inch)
2Trimseal
Procedure
1.Securethe2longcanopysupportbracketstothefrontandrearmountingtubesusing8hex-washer
headbolts(5/16x3/4inch)asshowninFigure14.
2.Installthe2trimsealsontothe2longcanopysupportbrackets(Figure14).
g261122
Figure14
8

9
InstallingtheCanopy
Partsneededforthisprocedure:
1Canopy
4Flange-headbolt(1/4x1-3/4inches)
4Sealingwasher
4Locknut(1/4inch)
Procedure
Important:Ifyouareinstallingamirrorkit,installitbeforeinstallingthecanopy.
Securethecanopytothefrontandrearmountingtubesusing4ange-headbolts(1/4x1-3/4inches),4sealing
washers,and4locknuts(1/4inch)asshowninFigure15.
g259844
Figure15
2-personcanopyshown
1.Sealingwasher3.Canopy
2.Locknut(1/4inch)4.Flange-headbolt(1/4x1-3/4inches)
9

10
InstallingtheCanopySupportBracket
Partsneededforthisprocedure:
1Canopysupportbracket
2Flange-headbolt(1/4x2-1/4inches)
2Locknut(1/4inch)
2Sealingwasher
1Trimseal
2Spacer(1/4inch)
Procedure
1.Installthetrimsealontothetube-mountingbracket(Figure16).
g259845
Figure16
10

2.Securethecanopysupportbrackettothefrontsupporttubesandcanopyusingthe2ange-headbolts(1/4
x2-1/4inches),2spacers(1/4inch),2sealingwashers,and2locknuts(1/4inch)asshowninFigure17.
g259846
Figure17
2-personcanopyshown
1.Locknut(1/4inch)4.Flange-headbolt(1/4x2-1/4inches)
2.Sealingwasher5.Canopysupportbracket
3.Spacer(1/4inch)
11

11
InstallingtheCanopySupportTube
Fora4-PersonCanopyOnly
Partsneededforthisprocedure:
1Canopysupporttube
6Locknut(1/4inch)
2Sealingwasher
2Flange-headbolt(1/4x1-1/2inches)
1Foampad
4Flange-headbolt(1/4x1-1/4inches)
Procedure
1.Applythefoampadtothecanopysupporttube(Figure18).
g261160
Figure18
12

2.Securethecanopysupporttubetothelongcanopysupportbracketsusing4ange-headbolts(1/4x
1-1/4inches)and4locknuts(1/4inch)asshowninFigure19.
g262068
Figure19
1.Longcanopysupportbracket3.Locknut(1/4inch)
2.Flange-headbolt(1/4x1-1/4inches)4.Canopysupporttube
3.Usingthecanopysupporttubeasthetemplate,drill2holes(6mmor1/4inch)intothecanopy.
4.Securethecanopysupporttubetothecanopyusing2ange-headbolts(1/4x1-1/2inches),2sealing
washers,and2locknuts(1/4inch)asshowninFigure20.
g261161
Figure20
1.Locknut(1/4inch)3.Flange-headbolt(1/4x1-1/2inches)
2.Sealingwasher4.Canopysupporttube
13

Notes:

Notes:

TheToroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourToroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.Torowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheToroimporter.374-0253RevD