Toro 117-9449 User manual

FormNo.3363-186RevB
CEKit
2010andAfterGroundsmaster®5900/5910TractionUnit
ModelNo.117-9449
InstallationInstructions
1
InstalltheHoodLatch
Partsneededforthisprocedure:
1LatchKey
1Latch
1LatchBracket
3CarriageScrew
3FlangeNut
Procedure
1.Parkthemachineonalevelsurface,lowerthedecks,
engagetheparkingbrakeandturntheengineoff.
Removethekeyfromtheignitionswitch.
2.Unlatchandraisethehood.
3.Removetheplugfromthesquareholeintheright
sideofthehood.Discardtheplug.
4.Removethelockingnutfromthelatchassembly
(Figure1).
5.Installthelockinglatchthroughthesquareholein
therightsideofthehood(Figure1).Thecatch
mustbepositionedinsidethehoodandpointing
downward.
Figure1
1.Latchkey4.Carriagescrew
2.Latch5.Flangenut
3.Latchbracket
6.Installthelockingnutontothelatchtosecureitto
thehood.
7.Locatethe(3)holesintherightsideoftheradiator
support(Figure1).Mountthelatchbrackettothe
radiatorsupportwith(3)carriagescrewsandange
nuts.PositionthelatchbracketasshowninFigure1.
8.Closethehoodslowlytoseeiflatchcatches.If
itdoesnot,loosenthescrewssecuringthelatch
brackettotheradiatorsupportandadjustthebracket
asnecessary.Tightenthescrewsandverifythelatch
catches.
9.Usethekeytolock/unlocklatch.Storethekeyina
convenientandmemorableplace.
2
InstalltheSidePanelHardware
Partsneededforthisprocedure:
4Screw(5/16x3/4inch)
4Pushnut(5/16inch)
1Hexnut(5/16inch)Forassemblingpushnutonly
Procedure
1.Removetheexistinghardwaresecuringtheside
paneltothemachineanddiscard(Figure2).Remove
thesidepanel.
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g011939
1
2
3
Figure2
1.Hood3.Screw(5/16x3/4inch)
2.Sidepanel
2.Installthescrew(5/16x3/4inch)tothesidepanel
andturnovertoinstallthepushnutontothebolt
(Figure3).
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123
Figure3
1.Retainedfastener3.Machine
2.Sidepanel
3.Installthehexnut(5/16inch)overthescrewand
pushnut(5/16inch)andtightentoattenthepush
nutontoscrew(Figure3).
4.Removethehexnutandrepeattheactiononto
attenallremainingpushnutsonthesidepanel.
Removethehexnutwhennishedanddiscard.
Installthesidepanelwiththeretainedfastenerto
themachine(Figure4).
123
g011941
Figure4
Important:Thefastenersonthecoversofthis
machinearedesignedtoremainonthecover
afterremoval.Loosenallofthefastenerson
eachcoverafewturnssothatthecoverisloose
butstillattached,thengobackandloosenthem
untilthecovercomesfree.Thiswillpreventyou
fromaccidentallystrippingtheboltsfreeofthe
retainers.
3
InstalltheSpeedLimiter
Partsneededforthisprocedure:
1Spacerplate
1Stopplate
2Plasticplug
Procedure
1.Carefullypuncturethedecalmaterialonthe
consolepaneltoexposetheexistingholesinfront
oftheenginespeedselectorandenginespeed
increment/decrementswitches(Figure5).
Figure5
1.Spacerplate3.Plasticplugs
2.Stopplate
2.Positionthespacerplateontotheconsolepanelso
theholesalignwiththeholesintheconsoleandthe
back(straight)edgeofthespacerplatealignswith
theswitchbase(Figure5).
2

Note:Donotinstalltheplasticplugsuntilthe
spacerandstopplatesarepositionedunderthe
switches.
3.Whilealigningthemountingholes,positionthestop
plateontothespacerplate.Thestopplateshouldbe
positionedundertheswitches(Figure5).
4.Securetheplatestotheconsolewiththeplasticplugs
(Figure5).
4
AdjusttheCuttingDeck
PositionSwitches
NoPartsRequired
Procedure
1.Parkthemachineonahardlevelsurfaceandengage
theparkingbrake.
2.Raiseallthreedeckssothattheoutermost(highest)
cuttingbladetipcircleofeachdeckisnohigherthan
36cmabovetheoor.Placeajackstandunder
eachdecktopreventthemfromfallingiftheyare
accidentallylowered.
3.Turntheengineoff.
4.Toadjustthewingdeckswitch,proceedasfollows;
A.Loosenthefastenerssecuringthesensorplateto
theliftarm(Figure6).
Figure6
1.Sensorplatemounting
fasteners
3.Positionswitch
2.Sensorplate
B.TurntheignitionkeytotheRUNposition.
Important:Thedeckswilllowerifthelift
switchisactuatedwhentheoperatorisin
theseatandtheignitionkeyisintheRUN
position.
C.WhileusingtheHigh/LowRangediagnostic
screenontheInfoCenter,rotatethesensor
platejustuntiltheappropriaterightorleft
DeckDowninputreadsOFF.Refertothe
Groundsmaster5900ServiceManualfor
informationonInfoCenteroperation.
Thisisthepointintheraisesequenceofthedeck
wherethedeckpositionswitchwillshutoffthe
deckmotor.
D.Tightenthesensorplatemountingfasteners.
E.Repeattheprocedureontheotherwingdeck
switch.
5.Toadjustthefrontdeckswitch,proceedasfollows;
A.Loosenthefastenerssecuringtheswitchbracket
totheframe(Figure7).
Figure7
1.Positionswitchmounting
fasteners
3.Positionswitch
2.Positionswitchmounting
bracket
4.Sensorplate
B.TurntheignitionkeytotheRUNposition.
Important:Thedeckswilllowerifthelift
switchisactuatedwhentheoperatorisin
3

theseatandtheignitionkeyisintheRUN
position.
C.WhileusingtheHigh/LowRangediagnostic
screenontheInfoCenter,movetheposition
switchbracketjustuntilthefrontDeckDown
inputreadsOFF .RefertotheGroundsmaster
5900ServiceManualforinformationon
InfoCenteroperation.
Thisisthepointintheraisesequenceofthedeck
wherethedeckpositionswitchwillshutoffthe
deckmotor.
D.Tightentheswitchbracketmountingfasteners.
Gapbetweensensingplateandswitchtarget
shouldbemaintainedat0.100inches(+/-0.030
inches).
Note:Theuseofsafetyglassesisrecommended
duringthenextstep.
6.Operatingeachdeckindividually,verifythecorrect
operationoftheswitchbyraisingthedeckwith
thePTOengagedandobservingthattheblade
disengagesbeforetheouterbladetipofthedeck
exceeds39cm.
5
InstallBeltCoverHardware
Partsneededforthisprocedure:
11Thrustwasher
11Pushnut(5/16inch)
Procedure
1.Removetheboltsecuringthebeltcovertothedeck
andremovethebeltcovers.
2.Installtheexistingboltintothededicatedholeinthe
beltcover.Installthethrustwasherandpushnut
fromunderneathtotheexistingbolttoretainitto
thebeltcoverasshowninFigure8.
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1
2
3
Figure8
1.Bolt(existing)3.Pushnut(5/16inch)
2.Thrustwasher
3.Installthebeltcovertothedeck.Usetheretained
bolttosecureittothedeck.
4.Repeatforallthebeltcoverhardware.
6
InstalltheDecals
Partsneededforthisprocedure:
1CEComplianceDecal
1CEWarningDecal
1ProductionYearDecal(includedintractionunitloose
parts)
Procedure
1.Thoroughlycleantheareawhereyouwillinstallthe
decal(Figure9).
4

G009446
1
2
3
Figure9
1.CEcompliancedecal(Part
No.117–2761)
3.CEWarningdecal(Part
No.117–2766,applyover
existingdecal)
2.Productionyeardecal
(includedintractionunit
looseparts)
2.Dampentheareawithwaterormildlysoapywater.
3.Peelthebackingfromthedecalsandinstallthe
decalsatthelocationsshowninFigure9.
4.Squeegeeacrossthesurfaceofeachdecal,starting
atthecenterandworkingtowardtheedges,using
overlappingstrokes.
5

Notes:
6

Notes:
7