Toro 30476 User manual

FormNo.3370-469RevA
Right-Hand,LeftHandandFrontHandReplacement
Mower
2011andAfterGroundsmaster®4000-DTractionUnit
ModelNo.30476—SerialNo.312000001andUp
ModelNo.30477—SerialNo.312000001andUp
ModelNo.30478—SerialNo.312000001andUp
InstallationInstructions
RemoveHydraulicMotor
(FrontorSideDecks)
1.Positionmachineonalevelsurface,lowercutting
unitstotheground,engageparkingbrake,besure
tractionpedalisinneutralposition,PTOleverin
OFFposition,shutengineOFFandremovekey
fromswitch.
2.Removeboltssecuringhydraulicmotortodeck
(Figure1).Liftmotoroffdeckandlayitonaclean,
outoftheway,surface.Donotdamagealuminium
coupler.
Figure1
1.Hydraulicmotor2.Mountingbolts
3.Removeelastomericspiderfrominsidepulley
coupler.Inspectforwearandreplaceifworn.
Otherwise,retainforinstallationonnewfrontdeck
(Figure2).
Note:Inspectspiderhubforwearandreplaceif
worn(Figure2).
Figure2
1.Spider3.Pulleycoupler
2.Spiderhub
ReplaceFrontMowerDeck
1.Removehairpincottersandclevispinssecuring
height-of-cutchainstorearofdeck(Figure3).
Retainhairpincottersandclevispinsforinstallation
onnewfrontdeck.
Figure3
1.Heightofcutchain2.Clevispin&hairpincotter
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

2.Removebolts,washersandlocknutssecuringeach
liftarmballjointmounttocuttingunitcastorarm
tube(Figure4).
Figure4
1.Liftarmballjointmount(2)
3.Movemowerdeckawayfromtractionunit.
4.Slidenewmowerdeckintopositionandmountitto
tractionunitbyreversingprocedure.
ReplaceSideMowerDeck
1.Removehairpincotterandclevispinsecuringheight
ofcutlinktoheightofcutbracketondeck(Figure5).
Figure5
1.Heightofcutlink
2.Remove(8)bolts,washersandlocknutssecuringlift
armmounttomowerdeckbrackets(Figure6).
Figure6
1.Liftarmmount2.Mountingbolts,washers&
locknuts(8)
3.Movemowerdeckawayfromtractionunit.
4.Slidenewmowerdeckintopositionandmountitto
tractionunitbyreversingprocedure.
5.Checkdeckalignmenttotractionunitasfollows:
A.Makesurethemachineisonalevelhardsurface.
B.Placeasquareorstraightedgeagainstthedeck
weldmentthatcontainsthecastorforkassembly
(Figure7).Donotusethecasterforkassembly
itself.
Figure7
C.Measurefromtheinsetbeadoftherim(notthe
outeredgeoftherim)tothestraightedgeattwo
locationsasindicatedinFigure7.Rimandpaint
irregularitiesmaketheouteredgeanunreliable
pointofmeasure.Thesetwomeasurements
2

shouldbethesamewithinatoleranceof1/8
inch(3mm).
D.Ifmisalignmentisdetected,loosenthejamnuton
therod-endofthewingdeckshockarmassembly
(Figure8).Adjustcouplertocorrect,whichwill
freelyrotateinsidetheshockabsorptiontube.
Alladjustmentsmustbemadewiththerodend
oftheshockarmboltedtothedeck.
Figure8
1.Coupler2.Jamnut
E.Raiseandlowerthedeckandrecheckdimensions
forcorrectalignment.Tightenjamnutto114
ft-lbs.(155N-m)ontheshockarmassembly.
Note:Duetodifferencesingrassconditions
andthecounterbalancesettingoftractionunit,
itisadvisedthatgrassbecutandappearance
checkedbeforeformalcuttingisstarted.Referto
Operator'sManualfordecklevelingprocedures.
3

TheToroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenance
andadjustmentsstatedinyourOperator'sManual.Failuretoperform
requiredmaintenanceandadjustmentscanbegroundsfordisallowinga
warrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,
duringnormalProductoperationinclude,butarenotlimitedto,brake
padsandlinings,clutchlinings,blades,reels,rollersandbearings
(sealedorgreasable),bedknives,sparkplugs,castorwheelsand
bearings,tires,lters,belts,andcertainsprayercomponentssuchas
diaphragms,nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,
lubricants,additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damageto
seatsduetowearorabrasion,wornpaintedsurfaces,scratched
decalsorwindows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.Torowill
makethenaldecisionwhethertorepairanyexistingpartorassemblyor
replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.
Allimpliedwarrantiesofmerchantabilityandtnessforuseare
limitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.Thiswarranty
givesyouspeciclegalrights,andyoumayalsohaveotherrightswhich
varyfromstatetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir
ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot
applytotheEmissionsControlSystemWarranty.RefertotheEngine
EmissionControlWarrantyStatementsuppliedwithyourproductor
containedintheenginemanufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.374-0253RevB