Toro 30632 User manual

FormNo.3428-313RevA
CommercialWalk-BehindMower
FixedDeck,PistolGrip,GearDrivewith32in,
36in,or48inCuttingUnit
ModelNo.30632—SerialNo.404325000andUp
ModelNo.39634—SerialNo.404325000andUp
ModelNo.39638—SerialNo.404325000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3428-313*A

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-bladelawnmowerisintendedtobeused
byresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Usingthisproductforpurposesotherthan
itsintendedusecouldprovedangeroustoyouand
bystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g273246
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
ProductOverview.....................................................9
Controls.............................................................9
Specications..................................................10
Attachments/Accessories.................................10
BeforeOperation..................................................11
BeforeOperationSafety....................................11
AddingFuel.......................................................11
PerformingDailyMaintenance..........................12
DuringOperation.................................................12
DuringOperationSafety...................................12
OperatingtheParkingBrakesandNeutral
Locks............................................................13
StartingtheEngine...........................................14
ShuttingOfftheEngine.....................................14
OperatingtheBlade-ControlLever
(PTO)............................................................15
UsingtheSafety-InterlockSystem....................15
DrivingtheMachine..........................................16
StoppingtheMachine.......................................16
AdjustingtheFlowBafe..................................16
PositioningtheFlowBafe................................17
SideDischargingorMulchingGrass.................18
AdjustingtheHeightofCut...............................18
Height-of-CutChart..........................................20
AfterOperation....................................................21
AfterOperationSafety......................................21
TransportingtheMachine.................................21
Maintenance...........................................................22
MaintenanceSafety..........................................22
RecommendedMaintenanceSchedule(s)...........22
Lubrication..........................................................23
GreasingtheMachine.......................................23
LubricatingtheCasterandWheel
Bearings........................................................23
GreasingtheTransmissionCouplers................23
GreasingtheMowerBeltIdler...........................24
EngineMaintenance...........................................24
EngineSafety...................................................24
ServicingtheAirCleaner..................................24
ServicingtheEngineOil....................................25
ServicingtheSparkPlugs.................................27
FuelSystemMaintenance...................................28
ServicingtheFuelSystem................................28
ElectricalSystemMaintenance...........................30
ElectricalSystemSafety..................................30
ServicingtheBattery.........................................30
DriveSystemMaintenance..................................32
CheckingtheTirePressure...............................32
CoolingSystemMaintenance..............................33
CleaningtheAir-IntakeScreen.........................33
CleaningtheCoolingSystem............................33
BrakeMaintenance.............................................34
ServicingtheParkingBrake..............................34
BeltMaintenance................................................35
InspectingtheBelts..........................................35
AdjustingtheWheelDriveBeltT ension.............35
ReplacingtheTraction-DriveBelt......................35
ReplacingtheDriveBelt...................................36
ReplacingtheMowerBelt.................................36
AdjustingtheMowerBeltT ension.....................37
ControlsSystemMaintenance.............................41
AdjustingtheControlRods...............................41
MowerDeckMaintenance....................................42
BladeSafety.....................................................42
ServicingtheCuttingBlades.............................42
AdjustingtheBladeBrake.................................44
ReplacingtheGrassDeector..........................44
Cleaning..............................................................45
CleaningundertheMower................................45
DisposingofWaste...........................................45
Storage...................................................................46
CleaningandStoringtheMachine....................46
Troubleshooting......................................................47
Schematics.............................................................49
3

Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
•Read,understand,andfollowtheinstructions
andwarningsinthisOperator’sManualandon
themachineandattachmentsbeforestartingthe
engine.
•Donotputyourhandsorfeetnearmovingpartsof
orunderthemachine.Keepclearofanydischarge
opening.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.
•Stopthemachine,shutofftheengine,remove
theignitionkey(ifequipped),andwaitforall
movingpartstostopbeforeservicing,fueling,or
uncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-7010
93-7010
1.Thrownobjecthazard—keepbystandersaway.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal95-5537(gear)
95-5537
1.ReadtheOperator's
Manualforinstructions
onoperatingthecutting
blade.
3.Pullbacktodisengage.
2.Pushforwardtoengage.
4

decal98-5130
98-5130
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto102to106N∙m(75to80ft-lb).
decal99-3943
99-3943
1.Beltrouting
2.Engine
decal105-4104
105-4104
1.Reverse3.Transmissionspeeds
2.Neutral
decal106-2733
106-2733
1.Fast3.Slow
2.Continuousvariable
setting
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal112-8760
112-8760
1.Thrownobjecthazard—keepbystandersaway.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
5