Toro 30360 User manual

FormNo.3358-640RevB
Groundsmaster®7200and7210
Mower
ModelNo.30360—SerialNo.280000001andUp
ModelNo.30360TE—SerialNo.280000001andUp
ModelNo.30363—SerialNo.280000001andUp
ModelNo.30363TC—SerialNo.280000001andUp
ModelNo.30363TE—SerialNo.280000001andUp
ModelNo.30461—SerialNo.280000001andUp
ModelNo.30462—SerialNo.280000001andUp
ModelNo.30464—SerialNo.280000001andUp
ModelNo.30465—SerialNo.280000001andUp
ModelNo.30464TC—SerialNo.280000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrestor,contactyour
AuthorizedServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,
orgrass-coveredlandwithoutasparkarrester
mufermaintainedinworkingorder,ortheengine
constricted,equipped,andmaintainedforthe
preventionofre.Otherstatesorfederalareasmay
havesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................5
SoundPressureLevel...........................................6
SoundPowerLevel...............................................6
VibrationLevel.....................................................6
SlopeChart..........................................................7
SafetyandInstructionalDecals.............................8
Setup..........................................................................14
1InstallingtheLeftRearTire(Model30464TC
and30363TCOnly)........................................14
2ActivatingandChargingtheBattery(Model
30464TCand30363TCOnly).........................14
3AdjustingtheROPS.........................................16
4CheckingtheTirePressure...............................16
5InstallingWeights(ForCECompliance)...........17
6CheckingFluidLevels......................................17
7ReadingtheManualsandViewingthe
TrainingMaterials...........................................17
ProductOverview......................................................18
Controls.............................................................18
Specications.....................................................20
Attachments/Accessories...................................20
Operation...................................................................21
AddingFuel.......................................................21
FillingtheFuelTank...........................................22
CheckingtheEngineOilLevel............................22
CheckingtheCoolingSystem..............................22
CheckingtheHydraulicSystem...........................22
UsingtheRolloverProtectionSystem
(ROPS)..........................................................22
ThinkSafetyFirst...............................................23
OperatingtheParkingBrake...............................24
StartingandStoppingtheEngine........................25
DrivingtheMachine...........................................26
StoppingtheMachine.........................................26
OperatingtheMower.........................................27
AdjustingtheHeight-of-Cut...............................28
AdjustingtheSkids.............................................28
AdjustingtheRearAnti-ScalpRollers..................29
AdjustingtheRollers..........................................29
TheSafetyInterlockSystem................................31
PositioningtheSeat............................................32
UnlatchingtheSeat.............................................33
PushingtheMachinebyHand.............................33
LoadingMachines..............................................34
TransportingMachines.......................................35
OperatingTips...................................................35
Maintenance...............................................................37
RecommendedMaintenanceSchedule(s)................37
DailyMaintenanceChecklist...............................38
Lubrication.............................................................39
GreasingtheBearingsandBushings....................39
ServicingtheMowerDeckGearBox
Lubricant.......................................................41
EngineMaintenance...............................................43
AirCleanerMaintenance....................................43
ServicingtheEngineOil.....................................43
FuelSystemMaintenance.......................................45
ServicingtheWaterSeparator.............................45
CleaningtheFuelTank.......................................45
FuelLinesandConnections................................45
BleedingtheFuelSystem....................................45
BleedingAirFromtheInjectors..........................46
ElectricalSystemMaintenance................................47
ServicingtheBattery...........................................47
StoringtheBattery..............................................47
CheckingtheFuses.............................................47
DriveSystemMaintenance.....................................48
CheckingtheTirePressure.................................48
ReplacingtheCastorWheelsand
Bearings.........................................................48
CoolingSystemMaintenance..................................49
CheckingtheCoolingSystem.............................49
CleaningtheRadiator.........................................50
BrakeMaintenance.................................................51
AdjustingtheParkingBrakeInterlock
Switch............................................................51
BeltMaintenance....................................................52
CheckingtheAlternatorBelt..............................52
ReplacingtheBladeDriveBelts..........................52
ControlsSystemMaintenance.................................53
AdjustingtheControlLeverNeutralInterlock
Switch............................................................53
AdjustingtheControlLeverNeutral
Return............................................................53
AdjustingtheTractionDriveforNeutral.............54
AdjustingtheMaximumGroundSpeed..............55
AdjustingtheTracking........................................56
HydraulicSystemMaintenance...............................57
CheckingtheHydraulicSystem...........................57
ChangingtheHydraulicOilAndFilter................58
MowerDeckMaintenance......................................59
ServicingtheCuttingBlades...............................59
CorrectingMowerDeckMismatch.....................61
AdjustingtheMowerDeckPitch.........................62
ReplacingtheGrassDeector.............................62
Cleaning.................................................................63
CleaningUndertheMower.................................63
WasteDisposal...................................................63
Storage.......................................................................64
Machine.............................................................64
Engine...............................................................64
Schematics.................................................................65
3

Safety
Machineswithmodelnumbers30360TE,30461,30462,
30363TC,30363TE,30464,30465,or30464TCmeet
orexceedCENstandardEN836:1997andANSI
B71.4-2004specicationsineffectatthetimeof
production.Machineswithmodelnumbers30360and
30363meetorexceedANSIB71.4–2004specications
ineffectatthetimeofproduction
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997andANSIB71.4-2004.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Training
•ReadtheOperator’sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstousethelawnmower.Local
regulationscanrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Donotcarrypassengers.
•Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
controllevers.Themainreasonsforlossof
controlare:
◊insufcientwheelgrip,especiallyonwet
grass;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrectloaddistribution.
Preparation
•Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning—fuelishighlyammable.
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refueling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltankandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
Operation
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutchesandshiftintoneutral.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
4

–donotstoporstartsuddenlywhenonaslope;
–useslowspeedsonslopesandduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.
•Beforeleavingtheoperator’sposition:
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachments,stoptheengine,and
removetheignitionkey:
–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthelawn
mower;
–afterstrikingaforeignobject.Inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment;
–ifthemachinestartstovibrateabnormally(check
immediately).
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedrivetoattachment
beforerefuelling.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Onmulti-bladedmowers,takecareasmanually
rotatingonebladecancauseotherbladestorotate.
•Whenmachineistobeparked,storedorleft
unattended,lowerthemowerdeck.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheCENstandard.
•Engineexhaustcontainscarbonmonoxide,whichis
anodorless,deadlypoisonthatcankillyou.Donot
runengineindoorsorinanenclosedarea.
•Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Thismachineisnotdesignedorequippedfor
on-roaduseandisa“slow-movingvehicle.”Ifyou
mustcrossortravelonapublicroad,youshould
beawareofandcomplywithlocalregulations,such
asrequiredlights,slowmovingvehiclesigns,and
reectors.
•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
SlopeOperation
•Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death,
ordrowning.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
•Donotmakesuddenturnsorrapidspeedchanges.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
•Reducespeedanduseextremecautiononslopes.
5

•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
•Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
•Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprovestability.
•Useextremecarewithattachments.Thesecan
changethestabilityofthemachineandcauseloss
ofcontrol.
UsingtheRolloverProtectionSystem
(ROPS)
•Keeptherollbarintheraisedandlockedposition
andusetheseatbeltwhenoperatingthemachine.
•Becertainthattheseatbeltcanbereleasedquickly
intheeventofanemergency.
•Beawarethereisnorolloverprotectionwhenthe
rollbarisdown.
•Checktheareatobemowedandneverfoldthe
ROPSinareaswherethereareslopes,dropoffsor
water.
•Lowertherollbaronlywhenabsolutelynecessary.
Donotweartheseatbeltwiththerollbarfolded
down.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.
SoundPressureLevel
Note:Thedatacontainedinthissectiononlypertains
tounitsmarkedwiththeCElogo().
ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperatorearof90dBA,based
onmeasurementsofidenticalmachinesperEN11201.
SoundPowerLevel
Note:Thedatacontainedinthissectiononlypertains
tounitsmarkedwiththeCElogo().
Thisunithasaguaranteedsoundpowerlevelof105
dBA,basedonmeasurementsofidenticalmachinesper
EN11094.
VibrationLevel
Hand-Arm
Thisunitdoesnotexceedahand/armvibrationlevelof
2.5m/s2,basedonmeasurementsofidenticalmachines
perEN1033.
WholeBody
Thisunitdoesnotexceedawholebodyvibration
levelof0.5m/s2,basedonmeasurementsofidentical
machinesperEN1032.
6

SlopeChart
7

SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
112-1461
1.Beltrouting
107-2908
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard—donotoperatethemowerwiththe
deectoruporremoved,keepthedeectorinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
110-9772
1.Warning—readtheOperator’sManualandreceivetraining.8.Warning—engagetheparkingbrake,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
2.Crushing/dismembermenthazardofbystanders—donot
carrypassengers,keepbystandersasafedistancefromthe
machine.
9.Cuttinghazardofhandorfoot—removetheignitionkey
andreadtheinstructionsbeforeservicingorperforming
maintenance,keepawayfrommovingparts.
3.Warning—donotusedrugsoralcohol.10.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine;keepalldeectorsandshieldsinplace.
4.Warning—wearhearingprotection.11.Disengage
5.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs,
stayasafedistancefromdrop-offs,slowmachinebefore
turning,donotturnathighspeeds,wearaseatbeltwhen
aROPSisinplace,donotwearaseatbeltwhenROPSis
lowered.
12.Engage
6.Tostarttheengine:clearanydebrisfrommowerbelt,
disengagethePTO,movethemotioncontrolleverstothe
neutralposition,engagetheparkingbrake,turntheignitionto
Runandwaitfortheglowpluglighttoturnoff,turntheignition
keytoStart.
13.Parkingbrake
7.ReadtheOperator’sManual.
8

110-8253
1.PTO–Off4.Continuousvariable
setting
2.PTO—On5.Slow
3.Fast
110-8254
1.Engine–Stop3.Engine—Start
2.Engine—Run
110-9796
1.ReadtheOperator’sManualforinformationonfuses.
110-8252
1.ReadtheOperator’sManual.3.Hydraulicoil5.Enginecoolant
2.Parkingbrake4.Fuel6.Engineoil
9

110-9774
1.Forward3.Slow5.Reverse7.Towvalvelocation;torque
thetowvalvesto6.78±
1.13N⋅m(60±10in-lbs).
2.Fast4.Neutral6.Backward8.ReadtheOperator’s
Manualformore
informationonthehydraulic
oil.
93-7818
1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto115-149N•m(85-110ft-lb).
93-6696
1.Storedenergyhazard—readtheOperator’sManual.
93-6687
1.Donotstephere.
93-6697
1.ReadtheOperator’s
Manual.
2.Checktheoilevery50
hours.AddSAE80w-90
(APIGL-5)oilifneeded.
100-6578
1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeepthe
shieldsandguardsinplace;stayawayfrommovingparts.
106-6753
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
10

106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouch
thehotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning—readthe
Operator’sManual.
106-9206
1.Wheeltorquespecications
2.ReadtheOperator’sManual.
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator’sManual;driveslowlyandcarefully.
107-2916
SideDischargeModelsOnly
1.Removetheignitionkeyandreadthe
Operator’sManualbeforeservicingor
performingmaintenance.
2.Thrownobjecthazard—donotoperate
themowerwiththedeectorupor
removed,keepthedeectorinplace;
keepbystandersasafedistancefrom
themachine.
3.Cutting/dismembermenthazardof
handorfoot,mowerblade—stayaway
frommovingparts.
11

106-9290
1.Inputs5.Inseat9.Outputs13.Start
2.(notactiveonthismachine)6.PowerT ake-off(PTO)10.PowerT ake-off(PTO)14.Power
3.Hightemperatureshutdown7.ParkingbrakeOff11.Start
4.Hightemperaturewarning8.Neutral12.EnergizetoRun(ETR)
110-9781
1.Warning—readtheOperator’sManual.
2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.
3.Warning—donottouchthehotsurface.
4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.
5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear
protectivehandprotectionwhenhandlinghydraulicsystemcomponents.
106-6754
CEMarkedModelsOnly(WiththeCEKitInstalled)
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
112-1689
CEMarkedModelsOnly(WiththeCEKitInstalled)
*Thissafetydecalincludesaslopewarningrequiredonthemachineforcompliance
totheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservative
maximumslopeanglesindicatedforoperationofthismachineareprescribedby
andrequiredbythisstandard.
1.Tippinghazard—donotoperateonslopesgreaterthan14
degrees.
12

107-1866
1.Slidingandlossofcontrolhazardandtippinghazard,
drop-offs—donotoperatethemachineneardrop-offs,
slopesgreaterthan15degrees,orwater;keepasafe
distancefromdrop-offs;donotturnsharplywhiletraveling
fast,instead,slowdownandturngradually;iftherollbar
israised,weartheseatbelt;iftherollbarislowered,do
notweartheseatbelt.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
13

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Tire1Installtheleftreartire(model30464TC
and30363TConly).
2Nopartsrequired–Activateandchargethebattery(model
30464TCand30363TConly).
3Nopartsrequired–AdjusttheROPS.
4Nopartsrequired–Checkthetirepressure.
5Nopartsrequired–Installweights.
6Nopartsrequired–Checkthehydraulicuid,engineoil,
andcoolantlevels.
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
OperatorTrainingMaterial1
Pre-deliveryInspectionSheet1
Enginewarranty1
7
CEcerticate1
Readthemanualsandviewthe
trainingmaterialsbeforeoperatingthe
machine.Usetheremainingpartsfor
theinstallationofattachments.
1
InstallingtheLeftRearTire
(Model30464TCand30363TC
Only)
Partsneededforthisprocedure:
1Tire
Procedure
1.Supporttheleftrearofthemachinewithjackstands.
2.Removethelugnutsfromthetiremountingstuds.
3.Pullthecrateandbracketoffofthewheelhub.
4.Installthereartireontothehubandsecureitusing
thelugnutspreviouslyremoved.
5.Torquethelugnutsto75to80ft-lb(102to108
N⋅m).
2
ActivatingandChargingthe
Battery(Model30464TCand
30363TCOnly)
NoPartsRequired
Procedure
Useonlyelectrolyte(1.265SpecicGravity)toll
batteryinitially.
1.Removethebatteryfromthemachine.
Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Youcouldspillit,
causingcorrosion.
2.Cleanthetopofthebatteryandremovethevent
caps(Figure3).
14

Figure3
1.Ventcaps
3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout1/4inch(6mm)ofuid
(Figure4).
Figure4
1.Electrolyte
4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.Rellasnecessary
tobringtheelectrolytetowithinabout1/4inch(6
mm)ofthebottomofthellwell(Figure4).
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
5.Connecta3to4ampbatterychargertothebattery
posts.Chargethebatteryatarateof3to4amps
untilthespecicgravityis1.250orhigherandthe
temperatureisatleast60°F.(16°C)withallcells
gasingfreely.
6.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.
Note:Afterthebatteryhasbeenactivated,add
onlydistilledwatertoreplacenormalloss,although
maintenance-freebatteriesshouldnotrequirewater
undernormaloperatingconditions.
Warning
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery,do
notallowthebatteryterminalstotouchany
metalpartsofthetractor.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
tractor.
7.Installthebatteryintothemachineandsecureit.
Important:Thebatterymustnotbeableto
moveorwigglewhenpushed.
8.First,installthepositivecable(red)tothepositive
(+)terminalandthenthenegativecable(black)to
thenegative(-)terminalofthebattery.Slidethe
rubberbootoverthepositiveterminaltopreventa
possibleshortfromoccurring.
Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.
15

Connectingcablestothewrongpostcould
damagetheelectricalsystemandresultin
personalinjury.
Note:Ensurethatthebatterycablesarerouted
awayfromanysharpedgesormovingparts.
3
AdjustingtheROPS
NoPartsRequired
Procedure
1.Removethehairpincotterpinsandremovethetwo
pinsfromtherollbar(Figure5).
Figure5
RightSideShown
1.Rollbar3.Hairpincotterpin
2.Pin
2.Raisetherollbartotheuprightpositionandinstall
thetwopinsandsecurethemwiththehairpincotter
pins(Figure5).
Note:Ifyoumustlowertherollbar,pushthebar
forwardtorelievepressureonthepins,removethe
pins,lowerthebarslowly,andsecureitwiththepins
sothatitdoesnotdamagethehood.
4
CheckingtheTirePressure
NoPartsRequired
Procedure
Thetiresareoverinatedforshipping.Therefore,
releasesomeoftheairtoreducethepressure.The
correctairpressureis15psi(103kPa)inthereartires
and25psi(172kPa)inthecasterwheels.
16

5
InstallingWeights(ForCECompliance)
NoPartsRequired
Procedure
Machineswith72inchdecksinstalledandnootherattachments,donotneedaddedweighttomeetCEstandards.
However,youmayneedtopurchaseandinstalladditionalweightdependingonmowerdecksize/typeandthe
attachmentsyouinstallonthemachine.Thefollowingtableliststhevariousattachmentcongurationsandthe
additionalfrontweightneededforeachmodel:
AttachmentCongurationWeightRequiredwitha62
inch(157.5cm)Guardian
Mower
WeightRequiredwitha72
inch(183cm)Guardian
Mower
WeightRequiredwitha72
inch(183cm)Side-discharge
Mower
Groundsmaster7200/7210
TractionUnitwithnoAdded
Attachments
22lb(10kg)0lb(0kg)0lb(0kg)
Groundsmaster7200/7210
TractionUnitandHardCanopy
75lb(34kg)21lb(9.5kg)33lb(15kg)
Groundsmaster7200/7210
TractionUnit,HardCanopy,and
RoadLightKit
71lb(32.2kg)63lb(28.5kg)22lb(10kg)
Groundsmaster7200/7210
TractionUnit,HardCanopy,
RoadLightKit,andJackStand
40lb(18kg)37lb(17kg)22lb(10kg)
Groundsmaster7200/7210
TractionUnit,HardCanopy,and
JackStand
31lb(14kg)22lb(10kg)22lb(10kg)
Groundsmaster7200/7210
TractionUnit,RoadLightKit,
andJackStand
0lb(0kg)0lb(0kg)0lb(0kg)
Groundsmaster7200/7210
TractionUnitandRoadLightKit
25lb(11.3kg)0lb(0kg)0lb(0kg)
Groundsmaster7200/7210
TractionUnitandJackStand
0lb(0kg)0lb(0kg)0lb(0kg)
ContactyourAuthorizedToroDistributortoobtaintheappropriatekitsandweightsforyourmachine.
6
CheckingFluidLevels
NoPartsRequired
Procedure
1.Checkthehydraulicuidlevelbeforestartingthe
engine,refertoCheckingtheHydraulicFluidLevel
in,page.
2.Checktheengineoillevelbeforeandafterstarting
theengine,refertoCheckingtheEngineOilLevel
in,page.
3.Checkthecoolingsystembeforestartingtheengine;
refertoCheckingtheCoolingSystemin,page
17

7
ReadingtheManualsand
ViewingtheTrainingMaterials
Partsneededforthisprocedure:
1Operator’sManual
1EngineOperator’sManual
1PartsCatalog
1OperatorTrainingMaterial
1Pre-deliveryInspectionSheet
1Enginewarranty
1CEcerticate
Procedure
1.Readthemanuals.
2.Viewtheoperatortrainingmaterials.
ProductOverview
Figure6
1.Motioncontrollever5.Mowerdeckliftlever
2.Seat6.Fuelcap(bothsides)
3.Seatbelt7.Rollbar
4.Parkingbrakelever8.Footoperatedmowerlift
pedal
Figure7
1.Ignitionswitch5.Oilpressurewarninglight
2.Enginecoolant
temperaturewarning
light
6.Chargeindicatorlight
3.Glowpluglight7.Throttlelever
4.Powertakeoff(PTO)
Switch
8.Hourmeter
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure6andFigure7).
MotionControlLevers
Themotioncontrolleverscontroltheforwardand
rearwardmotionsaswellastheturningofthemachine.
RefertoDrivingForwardorBackwardin,page.
18

ParkingBrakeLever
Whenevertheengineisshutoff,engagetheparking
braketopreventaccidentalmovementofthemachine.
Toengagetheparkingbrake,pulltheparkingbrakelever
rearwardandup(Figure8).Toreleasetheparkingbrake,
pushtheparkingbrakeleverforwardanddown.
Figure8
1.Parkingbrakelever2.Mowerdeckliftlever
Donotparkthetractionunitonaslope.
HandOperatedDeckLiftLever
Thedeckliftlever(Figure8)activatesthehydraulic
circuitthatraisesandlowersthemowerdeck.Pullback
onthelevertoraisethemowerdeckandpushforward
onittolowerit.
FootOperatedDeckLiftPedal
Thedeckliftpedal(Figure9)raisesandlowersthe
mowerdeck.Theenginemustberunningforyoutouse
thispedal.Pressdownonthetopoftheliftpedalto
raisethemowerdeckandonthebottomoftheliftpedal
tolowerthemowerdeck.
Figure9
1.Footoperateddeckliftlever
IgnitionSwitch
Theignitionswitchhasthreepositions:Off,
On/Preheat,andStart.
ThrottleLever
Thethrottlelevercontrolsthespeedoftheengine.
MovingthethrottleleverforwardtowardtheFast
positionincreasestheenginespeed.Movingitrearward
towardtheSlowpositiondecreasestheenginespeed.
Thethrottlecontrolsthespeedofthebladesand,in
conjunctionwithmotioncontrollevers,controlsground
speedofthemachine.Alwaysrunthemachinewiththe
throttleintheFastpositionwhencuttinggrass.
PowerTakeOff(PTO)Switch
Thepowertakeoff(PTO)switchstartsandstopsthe
mowerblades.
HourMeter
Thehourmeterrecordsthenumberofhourstheengine
hasoperated.Itoperateswhenthekeyswitchisinthe
Runposition.Usethesetimesforschedulingregular
maintenance.
GlowPlugLight(OrangeLight)
Theglowplugindicatorlightturnsonwhentheignition
switchisturnedtotheOnposition.Itremainslitfor6
seconds.Whenthelightturnsoff,theengineisready
tobestarted.
19

EngineCoolantTemperatureWarning
Light
Thislightglowsandthecuttingbladesstopiftheengine
coolanttemperatureishigh.Ifthemachineisnot
stoppedandthecoolanttemperaturerisesanother20°
F,theenginewillstop.
Important:Ifthemowerdeckshutsdownandthe
temperaturewarninglightison,pushPTOknob
down,drivetoasafeatarea,movethethrottle
levertotheSlowposition,movethemotioncontrol
leversintotheneutrallockedposition,andengage
theparkingbrake.Allowtheenginetoidlefor
severalminuteswhileitcoolstoasafelevel.Stop
theengineandcheckthecoolingsystem;referto
CheckingtheCoolingSystemin,page.
ChargeIndicator
Illuminateswhenthesystemchargingcircuit
malfunctions.
OilPressureWarningLight
Theoilpressurewarninglightglowswhentheoil
pressureinenginedropsbelowasafelevel.Iflowoil
pressureeveroccurs,stoptheengineanddeterminethe
cause.Repairthedamagebeforestartingtheengine
again.
FuelGauge
Thefuelgauge(Figure10)indicatesthequantityoffuel
remaininginthefueltanks.
Figure10
1.Fuelgauge
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Length97inches(246.4cm)
Width(RearWheels)57inches(144.8cm)
Height(RollBarUp)72inches(182.9cm)
Height(RollBarDown)48inches(121.9cm)
Weight,Model30360,
30360TE,30363,30363TE,
30363TC
2230lb(1011kg)
Weight,Model30461and
30464
2206lb(1000kg)
Weight,Model30462and
30465
2151lb(975kg)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
20