Toro 30644 User manual

FormNo.3386-542RevA
Groundsmaster®4110Rotary
Mower
ModelNo.30644—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3386-542*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisincorporatedwith
themuferassembly.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:Thisengineisequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,rotary-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrass
onwell-maintainedlawnsinparks,sportselds,andon
commercialgrounds.Itisnotdesignedforcuttingbrush,
mowinggrassandothergrowthalongsidehighways,orfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g028455
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
SoundPowerLevel..................................................6
SoundPressureLevel...............................................7
VibrationLevel......................................................7
EngineEmissionCertication...................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................15
1GreasingtheMachine...........................................15
2ReplacingtheWarningDecal.................................15
ProductOverview.........................................................16
Controls...............................................................16
CabControls......................................................18
Specications........................................................23
Attachments/Accessories........................................23
Operation....................................................................24
BeforeOperating...................................................24
AdjustingtheMirrors..............................................32
AimingtheHeadlights............................................32
StartingandStoppingtheEngine..............................32
SmartPower..........................................................33
ReversingFanOperation.........................................33
AutoIdle...............................................................33
CruiseControl.......................................................33
EngineSpeedSwitch...............................................33
MowSpeed............................................................33
TransportSpeed.....................................................33
CheckingtheInterlockSwitches...............................34
UsingtheRolloverProtectionSystem(ROPS)............34
PushingorTowingtheMachine................................35
JackingPoints........................................................35
TieDowns............................................................35
OperatingCharacteristics........................................35
OperatingTips......................................................36
Maintenance.................................................................37
RecommendedMaintenanceSchedule(s)......................37
ServiceIntervalChart.............................................38
Lubrication...............................................................39
GreasingtheBearingsandBushings..........................39
EngineMaintenance..................................................41
AirCleanerMaintenance.........................................41
ServicingtheEngineOilandFilter............................42
ServicingtheDieselParticulateFilter(DPF)...............43
ServicingtheDieselOxidationCatalyst
(DOC)..............................................................43
FuelSystemMaintenance...........................................43
ServicingtheFuelSystem........................................43
ServicingtheWaterSeparator..................................43
ServicingtheEngineFuelFilter................................44
ElectricalSystemMaintenance....................................45
BatteryCare...........................................................45
Fuses....................................................................46
DriveSystemMaintenance.........................................47
AdjustingtheTractionPedalAngle...........................47
ChangingthePlanetaryGearDriveOil......................47
ChangingtheRearAxleLubricant.............................48
CheckingtheRearWheelToe-In..............................48
ChangingtheFrontTires.........................................48
CoolingSystemMaintenance......................................49
ServicingtheEngineCoolingSystem........................49
BrakeMaintenance....................................................49
AdjustingtheServiceBrakes....................................49
BeltMaintenance......................................................50
ServicingtheAlternatorBelt....................................50
ServicingtheCompressorBelt.................................50
Re-tensioningtheBladeDriveBelts..........................51
ReplacingtheBladeDriveBelt.................................51
HydraulicSystemMaintenance....................................52
ChangingtheHydraulicFluid...................................52
ReplacingtheHydraulicFilters.................................52
CheckingtheHydraulicLinesandHoses....................53
AdjustingtheCounterbalancePressure......................53
MowerMaintenance...................................................54
Pivoting(Tilting)theFrontCuttingUnit
Upright.............................................................54
PivotingtheFrontCuttingUnitDown.......................54
AdjustingtheCuttingUnitPitch...............................54
ServicingtheCastorArmBushings...........................55
ServicingtheCastorWheelsandBearings..................55
ReplacingtheCuttingUnitHingeCovers...................56
BladeMaintenance.....................................................57
CheckingforaBentBlade........................................57
RemovingandInstallingtheCutterBlade(s)...............57
InspectingandSharpeningtheCutterBlade(s)............57
CorrectingCuttingUnitMismatch............................58
CabMaintenance.......................................................59
CleaningtheCabAirFilters.....................................59
CleaningtheAirConditioningCoil...........................60
Storage........................................................................61
PreparingforSeasonalStorage.................................61
3

Safety
ThismachinehasbeendesignedinaccordancewithEN
ISO5395:2013andANSIB71.4-2012.
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Training
•ReadtheOperator'sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationsmay
restricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtohimselforherself,other
people,orproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,long
trousers,hardhat,safetyglasses,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangled
inmovingparts.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Warning–fuelishighlyammable.Takethefollowing
precautions:
–Storefuelincontainersspecicallydesignedforthis
purpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.
–Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.
–Replaceallfueltankandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcuttingassemblyarenotworn
ordamaged.Replacewornordamagedbladesandbolts
insetstopreservebalance.
•Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Checkthatoperatorspresencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandengagetheparkingbrake.Only
starttheenginefromtheoperator'sposition.Alwaysuse
theseatbeltandROPStogether.
•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
–Donotstoporstartsuddenlywhengoingupor
downhill.
–Themachinespeedshouldbekeptlowonslopesand
duringtightturns.
–Stayalertforhumpsandhollowsandotherhidden
hazards.
–Nevermowacrossthefaceoftheslope,unlessthe
machineisdesignedforthatpurpose.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Usecarewhenusingheavyequipment.
4

–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheOperator'sManual.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesfromrotatingbeforecrossingsurfaces
otherthangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly,andfunctioning
properly.
•Beforeleavingtheoperatorsposition:
–Stoponlevelground.
–Disengagethepowertake-off.
–Settheparkingbrake.
–Stoptheengineandremovethekey.
•Disengagedrivetoattachments,stoptheengine,and
removetheignitionkey:
–beforeclearingblockages;
–beforechecking,cleaning,orworkingonthemachine;
–afterstrikingaforeignobject.Inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingtheequipment.Torqueallthespindlepulley
nutsto176to203N-m(130to150ft.-lbs.);
–ifthemachinestartstovibrateabnormally(check
immediately).
•Disengagedrivetoattachmentswhentransportingornot
inuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforemakingheightadjustment.
•Reducethethrottletolowidlebeforestoppingengine.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindbeforebackinguptobesureofaclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Theoperatorshallturnonashingwarninglights,if
provided,whenevertravelingonapublicroad,except
wheresuchuseisprohibitedbylaw .
MaintenanceandStorage
•Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure
anddonotstorenearame.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartment,cuttingunits,
drives,andfuelstorageareafreeofgrass,leaves,or
excessivegrease.Cleanupoilorfuelspillage.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
•Whenmachineistobeparked,stored,orleftunattended,
lowerthecuttingunitsunlessapositivemechanicallock
isprovided.
•Disengagedrives,lowerthecuttingunits,movetraction
pedaltoNeutral,setparkingbrake,stopengineand
removekey.Waitforallmovementtostopbefore
adjusting,cleaningorrepairing.
•Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.
•Usecarewhencheckingblades.Wrapthebladesor
weargloves,andusecautionwhenservicingthem.Only
replaceblades.Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.Wearprotectiveclothing
anduseinsulatedtools.
•Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Ifuidisinjectedintotheskinitmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.
5

ToroMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandards.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
Operation
•BeforeoperatingamachinewithROPS(rollover
protectionsystem),becertainthattheseatbeltsare
attachedandtheseatislatchedtopreventtheseatfrom
pivotingforward.
•Knowhowtostopthemachineandenginequickly.
•Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
•Wearingsubstantialsafetyshoesandlongpantsis
advisableandrequiredbysomelocalordinancesand
insuranceregulations.
•Keephands,feet,andclothingawayfrommovingparts
andthemowerdischargeareaandundersideofthe
mowerwhiletheengineisrunning.
•Fillfueltankuntillevelis25mm(1inch)belowthe
bottomofthellerneck.Donotoverll.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•Donotmowinreverseunlessabsolutelynecessary.
•Reducespeedwhenmakingsharpturns.
•Avoidstartingorstoppingonaslope.Iftireslosetraction,
disengagethebladesandproceedslowlystraightdown
theslope.Avoidraisingthesidecuttingunitsonaslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly
andgraduallydownhill,ifpossible.
•WhenoperatingamachinewithaROPS,alwaysusea
seatbelt.
•Becertainthattheseatbeltcanbereleasedquicklyifthe
machineisdrivenorrollsintoapondorwater.
•Watchfortrafcwhennearorcrossingroads.Always
yieldtheright-of-way.
•Thismachineisnotdesignedorequippedforon-road
useandisa“slow-movingvehicle”.Ifyoumustcross
ortravelonapublicroad,youshouldbeawareofand
complywithlocalregulations,suchasrequiredlights,
slowmovingvehiclesigns,andreectors.
•Donotmowneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Donotmowonwetgrass.Reducedtractioncouldcause
sliding.
•Useextracarewithotherattachments.Thesecanchange
thestabilityofthemachine.
•Turnoffthebladeswhennotmowing.
MaintenanceandStorage
•Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjust,orservice.
•Neverstorethemachineorfuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
•Keepnutsandboltstight,especiallythebladeattachment
bolts.Keepequipmentingoodcondition.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.
•Checkbrakeoperationfrequently.Adjustandserviceas
required.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfromthebattery.
•Theenginemustbeshutoffbeforecheckingtheoilor
addingoiltothecrankcase.
•Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
•Tomakesureofoptimumperformanceandcontinued
safetycerticationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
6

SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof94
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=.92m/s2
Measuredvibrationlevelforlefthand=1m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinISO11094.
WholeBody
Measuredvibrationlevel=0.34m/s2
UncertaintyValue(K)=0.17m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinISO11094.
EngineEmissionCertication
TheengineinthismachineisEPATier4Finalandstage3b
compliant.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
100-5622
1.Heightofcutadjustment
100-5623
1.Lowheightofcut
adjustment
2.Highheightofcut
adjustment
106-4250
1.Heightofcut
106-4251
1.Heightofcut
104-3579
1.Lowheightofcut
adjustment
2.Highheightofcut
adjustment
8

117–2754
1.Warning—readtheOperator'sManual.
2.Warning—donotoperatethismachineunlessyouaretrained.
3.Warning—weartheseatbeltwhenseatedintheoperator'sposition.
4.Warning—wearhearingprotection.
5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
6.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.
7.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;slowmachinebeforeturning,donotturnathighspeeds
8.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.
117–2766
(Afxoverpartno.117–2754forCE*)
*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum
slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator'sManual.
2.Warning—donotoperatethismachineunlessyouaretrained.
3.Warning—weartheseatbeltwhenseatedintheoperator'sposition.
4.Warning—wearhearingprotection.
5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
6.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.
7.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;donotoperatemachineonslopesgreaterthan15degrees.
8.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.
9

93-7275
1.ReadtheOperator'sManual.
2.Donotusestartingaids.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
100-6578
1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeeptheshields
andguardsinplace;stayawayfrommovingparts.
121–3884
1.Engine—stop3.Engine—start
2.Engine—preheat
120–4159
1.Off8.High
2.Lights9.Tractiondrive
3.On10.Low
4.Lightswitchlocation11.Powertake-off(PTO)
5.Fast12.Lowerleftdeck
6.Variablespeedadjustment13.Lowercenterdeck
7.Slow14.Lowerrightdeck
121–3887
1.ReadtheOperator’sManual.
58-6520
1.Grease
10

117–2718
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
117–2787
(Cabmodels)
1.Headlights,15Afuse4.Windshieldwipers,15A
fuse
2.Heater,15Afuse5.Domelight,15Afuse
3.Airconditioning,30Afuse
119–0124
(Cabmodels)
1.Warning—whenthecabwindowsareopenwearhearing
protection.
2.Closetherearwindowbeforeattemptingtoopenthehood.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
120-6604
1.Thrownobjecthazard—keepbystandersawayfromthe
machine.
2.Cutting/dismembermenthazardofhand,mower
blade—stayawayfrommovingparts,keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardoffoot,mowerblade—stay
awayfrommovingparts,keepallguardsandshieldsin
place.
11

120–8947
1.Warning—readthe
Operator’sManual.
4.Iftherollbarisraised,
weartheseatbelt.
2.Thereisnorollover
protectionwhentheroll
barisdown.
5.Iftherollbarislowered,
donotweartheseatbelt.
3.Thereisrolloverprotection
whentherollbarisup.
6.Driveslowlywhenturning.
127–3700
1.Raisetheleftdeck4.Locktheenginespeed
2.Raisecenterdeck5.Unlocktheenginespeed
3.Raisetherightdeck
120–4129
1.Beacon3.Leftturnsignal
2.Hazardlight4.Rightturnsignal
120–4130
1.ReadtheOperator’s
Manual.
3.Parkingbrake
2.Toengagetheparking
brake—1)Lockthepedals
together;2)Pushdownon
thebrake;3)Pulloutthe
parkingbrakeknob.
4.Todisengagetheparking
brake,pushdownonthe
brakepedal.
12

121–1599
1.ReadtheOperator’sManualforinformationonfuses.
114–0849
1.Warning—1)Disengage
thePTO;2)Raisethedeck
4.Forwarddirection
2.Donotplaceyourfoot
here.
5.Reversedirection
3.Directionpedal
114–0845
1.Steeringwheeltiltlever2.Horn
114–0846
1.ReadtheOperator’s
Manualforinformationon
startingtheengine—1)Set
toneutral;2)Engagethe
brake;3)Settheengine
speedtoslow;4)Turnthe
ignitionkeytopreheat;
5)Turntheignitionkeyto
enginestart.
4.Pulltheknoboutto
engagethePTO.
2.ReadtheOperator’s
Manualforinformation
onstoppingthe
engine—1)Setthe
enginespeedtoslow;
2)Disengagethedeck;
3)Locktheparkingbrake;
4)Wait5minutes;5)Turn
theignitionkeytoengine
stop;6)Removethekey
fromtheignition.
5.Pushtheknobinto
disengagethePTO.
3.ReadtheOperator’s
Manual.
6.RaisethedeckstogotoH
range.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
13

130-6042(UnderCab)
1.ReadtheOperator’sManual.
GROUNDS MASTER 4110, MODEL 30643 & 30644
QUICK REFERENCE AID
SPE CIFICATIO NS /CHANG E INTER VALS
S EE O P ERATOR ’S
MANUAL FOR
INITIAL CHANGES .
ENGINE OIL
HYDRAULIC FLUID
HYDRAULIC BREATHER
P RIMARY AIR FILTER
S AFETY AIR FILTE R
FUEL
S YS TEM
ENGINE COOLANT
> 32 F
< 32 F
FLUID TYP E
15W-40, CI-430643
30644
30643
30644
15W-40, CJ -4
IS O VG 46/68
50% WATER
50% ETHYL GLYCOL
NO. 2 DIESEL
NO. 1 DIESEL
CAPACITY
6QUARTS
7.75 GALLONS
14.5 QUARTS
21 GALLONS
80 OUNCES
CHANGE INTERVAL
250 HOURS
800 HOURS
800 HRS /YRLY
DRAIN & FLUSH
EVERY 2 YRS.
800 HOURS
DRAIN/FLUSH
800 HOURS
800 HOURS
250 HOURS
800 HOURS
SEE S E RVICE
INDICATOR
S EE O P ER ATOR'S
MANUAL
40 0 HOURS /
YEARLY
FILTER
P ART NO .
125-7025
75-1310
94-2621
115-9793
108-3814
108-3816
110-9049
125-2915
125-8752
FLUID FILTER
A
B
C
F
D
G
G
I
H
E
REAR AXLE
P LANETARY DR IVE
85W-140
85W-140 22 OUNCES
BREATHER
110-4812
1. ENGINE O IL LE VEL
2. HYDR AULIC FLUID LEVEL
3. ENGINE COOLANT LEVEL
4. FUEL - DIES EL ONLY
5. F UEL/WATE R S EP ARATO R
6. FAN BELT TENSION
7. R ADIATOR S C RE EN
8. AIR CLEANER
9. BRAKE FUNCTION
10. INTE RLO CK S YS TE M
11.
TIRE P RES SURE - 25 P S I/1.70 BAR
12. GR EAS E P OINTS (4)
S EE OP ER ATOR 'S MANUAL FOR
50 HR INTER VAL G RE AS E P OINTS .
CHECK/S E RVICE (DAILY)
13 0-6048
A
B C
F
D
G
E
1
2
3
5
4
6
7
8
9
11
11
1111
I
H
130-6048
1.ReadtheOperator’sManual.
120–0250
(Cabmodels)
1.Slowmovingvehicle
14

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Greasethemachine.
2WarningDecal1Usedonlyonmachinesrequiring
EuropeanCEcompliance.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Reviewbeforeoperatingmachine
EngineOperator'sManual1Usetoreferenceengineinformation
PartsCatalog1Usetoreferencepartnumbers
OperatorTrainingMaterials1Reviewbeforeoperatingmachine
Declarationofconformity1
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
GreasingtheMachine
NoPartsRequired
Procedure
Beforethemachineisoperated,itmustbegreasedtoensure
properlubricatingcharacteristics;refertoGreasingthe
BearingsandBushingsinLubrication.Failuretoproperly
greasethemachinewillresultinprematurefailureofcritical
parts.
2
ReplacingtheWarningDecal
Partsneededforthisprocedure:
1WarningDecal
Procedure
OnmachinesrequiringEuropeanCEcompliance,replace
thewarningdecal,partno.117–2754withthewarningdecal
partno.117–2766.
15

ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Thismachineproducessoundlevelsinexcessof85
dBAattheoperatorsearandcancausehearingloss
throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
TractionPedal
Tostop,reduceyourfootpressureonthetractionpedaland
allowittoreturntothecenterposition(Figure3).
9
10 g020756
Figure3
1.Brakepedals6.Hazardlightswitch
2.Pedallockinglatch7.Turnsignalswitch
3.Parkingbrakelatch8.Hornbutton(optional)
4.Spaceforoptional
accessory
9.Tractionpedal
5.Beaconswitch(optional)10.Tiltsteeringlever
BrakePedals
Twofootpedals(Figure3)operateindividualwheelbrakes
forturningassistance,parking,andtoaidinobtainingbetter
sidehilltraction.Alatchconnectsthepedalsforparking
brakeoperationandtransport.
PedalLockingLatch
Thepedallockinglatch(Figure3)connectsthepedals
togethertoengagetheparkingbrake.
TiltSteeringLever
Pressthelever(Figure3)downtotiltthesteeringwheel
tothedesiredposition.Thenreleasethelevertolockthe
adjustment.
ParkingBrakeLatch
Aknobontheleftsideoftheconsoleactuatestheparking
brakelock(Figure3).Toengagetheparkingbrake,connect
thepedalswiththelockinglatch,pushdownonbothpedals,
andpulltheparkingbrakelatchout.Toreleasetheparking
brake,pressbothpedalsuntiltheparkingbrakelatchretracts.
HazardLightSwitch
Pressthehazardlightswitch(Figure3)toactivatethehazard
lights.
TurnSignalSwitch
Presstheleftsideoftheturnsignalswitch(Figure3)to
activatetheleftturnsignalandtherightsideoftheswitchto
activatetherightturnsignal.Thecenterpositionisoff.
KeySwitch
Thekeyswitch(Figure4)hasthreepositions:Off,
On/Preheat,andStart.
g028453
1
2
3
4
5
6
7
Figure4
1.Liftswitches5.Hi-Lospeedcontrol
2.PTOswitch6.Enginespeedswitch
3.Keyswitch7.Lightswitch(optional)
4.InfoCenter
EngineSpeedSwitch
Theenginespeedswitch(Figure4)hastwomodestochange
theenginespeed.Bymomentarilytappingtheswitch,the
enginespeedcanbeincreasedordecreasedin100rpm
increments.Byholdingtheswitchdowntheenginewill
automaticallymovetoHighorLowidle,dependingonwhich
oftheswitchisdepressed.
16

PTOSwitch
ThePTOswitch(Figure4)hastwopositions:Out(start)
andIn(stop).PullthePTObuttonouttoengagethecutting
unitblades.Pushinthebuttontodisengagethecuttingunit
blades.
Hi-LoSpeedControl
Theswitch(Figure4)allowsthespeedrangetoincreasefor
transportofthemachine.Cuttingdeckswillnotoperate
inhighrange.ToswitchbetweentheHighandLorange,
thedecksmustberaised,PTOdisengaged,cruisecontrol
disengaged,tractionpedalinneutralpositionandthemachine
mustbemovingataslowspeed.
LiftSwitches
Theliftswitches(Figure4)raiseandlowerthecutting
units.Presstheswitchesforwardtolowerthecuttingunits
andbackwardtoraisethecuttingunits.Whenstartingthe
machine,withthecuttingunitsinthedownposition,pressthe
liftswitchdowntoallowthecuttingunitstooatandmow .
Note:ThedeckswillnotlowerwhileintheHIspeedrange
andtheywillnotraiseorloweriftheoperatorisoutofthe
seatwhentheengineisrunning.Also,thedeckswilllower
withthekeyintheOnpositionandtheoperatorintheseat.
CruiseControlSwitch
Thecruisecontrolswitch(Figure5)setsthespeedofthe
machine.Pressingtherearoftheswitchturnsoffthecruise
control,themiddlepositionoftheswitchenablesthecruise
controlfunctionandthefrontoftheswitchsetsthedesired
groundspeed.
Note:Pressingeitherbrakepedalormovingthetraction
pedalintothereverseposition,foronesecond,willalso
disengagethecruisecontrol.
PowerPoint
Thepowerpoint(Figure5)isusedtopoweroptionalelectrical
accessories.
g028454
12
Figure5
1.Powerpoint2.Cruisecontrolswitch
SeatAdjustments
ForeandAftAdjustingLever
Pulloutonthelevertoslidetheseatforeoraft(Figure6).
SeatArmRestAdjustingKnob
Rotatetheknobtoadjusttheseatarmrestangle(Figure6).
SeatBackAdjustingLever
Movethelevertoadjusttheseatbackangle(Figure6).
Weightgauge
Indicateswhentheseatisadjustedtotheweightofthe
operator(Figure6).Heightadjustmentismadebypositioning
thesuspensionwithintherangeofthegreenregion.
Figure6
1.Weightgauge4.Seatbackadjustinglever
2.Weightadjustinglever5.Armrestadjustingknob
(notshown-locatedunder
armrest)
3.ForeandAftadjusting
lever
WeightAdjustingLever
Adjustforoperatorweight(Figure6).Pullupontheleverto
increasetheairpressureandpushdowntodecreasetheair
pressure.Theproperadjustmentisattainedwhentheweight
gaugeisinthegreenregion.
17

CabControls
1
2
3
4
5
6
7
8g028431
9
Figure7
1.Airrecirculationcontrol6.Lightsswitch
2.Fancontrol7.Turnsignalswitch
3.Temperaturecontrol8.Flashersswitch
4.Windshieldwiperswitch9.Airconditioningswitch
5.Poweroutlet
AirRecirculationControl
Setsthecabtoeitherrecirculatetheairinthecabinortodraw
airintothecabinfromoutside(Figure7).
•Setittorecirculatetheairwhenusingtheair-conditioning.
•Setittodrawairinwhenusingtheheaterorfan.
FanControl
Rotatethefancontrolknobtoregulatethespeedofthefan
(Figure7).
TemperatureControl
Rotatethetemperaturecontrolknobtoregulatetheair
temperatureinthecab(Figure7).
WindShieldWiperSwitch
Usethisswitchtoturnthewindshieldwipersonoroff
(Figure7).
PowerOutlet
Usethis15amp,12VDCpoweroutlettopowercompatible
devices(Figure7).
LightsSwitch
Usethisswitchtoturntheheadlightsandtaillightonor
off(Figure7).
FlashersSwitch
Usethisswitchtoturntheashers(hazardlights)onoroff
(Figure7).
AirConditioningSwitch
Usethisswitchtoturntheairconditioningonoroff(Figure
7).
WindShieldLatch
Liftuponlatchestoopenthewindshield(Figure8).Press
inonlatchtolockwindshieldinopenposition.Pulloutand
downonlatchtocloseandsecurewindshield.
Figure8
1.Windshieldlatch
RearWindowLatch
Liftuponlatchestoopentherearwindow.Pressinonlatch
tolockwindowinopenposition.Pulloutanddownonlatch
tocloseandsecurewindow(Figure8).
Important:Therearwindowmustbeclosedbefore
openingthehoodordamagemayoccur.
UsingtheInfoCenterLCDDisplay
TheInfoCenterLCDdisplayshowsinformationaboutyour
machinesuchastheoperatingstatus,variousdiagnostics
andotherinformationaboutthemachine(Figure9)There
isasplashscreenandmaininformationscreenofthe
InfoCenter.Youcanswitchbetweenthesplashscreenand
maininformationscreen,atanytime,bypressinganyof
theInfoCenterbuttonsandthenselectingtheappropriate
directionalarrow.
18

1
g020650
2
3
4
TORO
Figure9
1.Indicatorlight3.Middlebutton
2.Rightbutton4.Leftbutton
•LeftButton,MenuAccess/BackButton—pressthis
buttontoaccesstheInfoCentermenus.Youcanuseitto
backoutofanymenuyouarecurrentlyusing.
•MiddleButton—usethisbuttontoscrolldownmenus.
•RightButton—usethisbuttontoopenamenuwherea
rightarrowindicatesadditionalcontent.
•Beeper—activatedwhenloweringthedecksorfor
advisoriesandfaults.
Note:Thepurposeofeachbuttonmaychangedepending
onwhatisrequiredatthetime.Eachbuttonwillbelabeled
withanicondisplayingitscurrentfunction.
InfoCenterIconDescription
SERVICEDUEIndicateswhenscheduledservice
shouldbeperformed
Enginerp,/status—indicatesthe
engineRPM
Hourmeter
Infoicon
Setsthemaximumtractionspeed
Fast
Slow
FanReversal—indicateswhenthe
fanisreversed
Fuellevel
Stationaryregenerationrequired
Airintakeheaterisactive
Raiseleftdeck
Raisecenterdeck
Raiserightdeck
Operatormustsitinseat
ParkingBrakeIndicator—indicates
whentheparkingbrakeisOn
IdentiestherangeasHigh
Neutral
IdentiestherangeasLow
CoolantT emperature-indicatesthe
enginecoolanttemperatureineither
°Cor°F
Temperature(hot)
TractionorTractionPedal
19

InfoCenterIconDescription(cont'd.)
Deniedornotallowed
EngineStart
PTO-indicatesthePTOisOn
Stoporshutdown
Engine
Keyswitch
Indicateswhenthecuttingunitsare
beinglowered
Indicateswhenthecuttingunitsare
beingraised
PINpasscode
HydraulicOilTemperature-indicates
thehydraulicoiltemperature
CANbus
InfoCenter
Badorfailed
Center
Right
Left
Bulb
OutputofTECcontrollerorcontrol
wireinharness
High:overallowedrange
Low:underallowedrange
/
Outofrange
Switch
Operatormustreleaseswitch
InfoCenterIconDescription(cont'd.)
Operatorshouldchangetoindicated
state
Symbolsareoften
combinedtoform
sentences.Some
examplesareshown
below
Operatorshouldputmachinein
neutral
Enginestartdenied
Engineshutdown
Enginecoolanttoohot
Hydraulicoiltoohot
or
Sitdownorsetparkingbrake
UsingtheMenus
ToaccesstheInfoCentermenusystem,pressthemenuaccess
buttonwhileatthemainscreen.Thiswillbringyoutothe
mainmenu.Refertothefollowingtablesforasynopsisof
theoptionsavailablefromthemenus:
MainMenu
MenuItemDescription
FaultsTheFaultsmenucontains
alistoftherecentmachine
faults.RefertotheService
ManualoryourAuthorized
ToroDistributorformore
informationontheFaults
menuandtheinformation
containedthere.
ServiceTheServicemenucontains
informationonthemachine
suchashoursofuseandother
similarnumbers.
DiagnosticsTheDiagnosticsmenu
displaysthestateofeach
machineswitch,sensorand
controloutput.Youcanuse
thistotroubleshootcertain
issuesasitwillquicklytellyou
whichmachinecontrolsareon
andwhichareoff.
20