Toro 74450TE Manual

FormNo.3365-100RevA
Z400ZMaster®
With122cmTURBOFORCE®SideDischargeMower
ModelNo.74450TE—SerialNo.310000001andUp
SetupInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Removepartsfromthecrate.
2Nopartsrequired–Checkthetirepressure.
3Rearwheels2Installthedrivewheels.
Rollbar,rightsection1
Rollbar,leftsection1
Rollbar,centersection1
Bolt,(3/8x1inch)8
Curvedwasher8
Flangenut,(3/8inch)8
Bolt,(1/2x3–1/4inch)2
4
Flangenut,(1/2inch)2
InstalltheRolloverProtectionSystem
(ROPS).
Lefthandarmrest1
Flatwasher1
Bolt,(1/2x3-1/4inches)1
Plasticatwasher1
5
Spacer1
Installtheseat.
Rightcontrollever1
Leftcontrollever1
Bolt(3/8x1inch)(2areassembled)4
6Curvedwasher(3/8inch)(2are
assembled)4
Installthemotioncontrollevers.
7Nopartsrequired–Addingfueltothemachine.
8Nopartsrequired–Chargethebattery.
Aircleanercap1
9Hoseclamp1Installtheaircleanercap.
10
Number2generalpurposelithiumbase
ormolybdenumbasegrease.(Purchase
separately.)
1tubeCheckthemachineforgrease.
11Nopartsrequired–Checktheengineoillevel.
12Nopartsrequired–Preparethesidedischargechute.
13Nopartsrequired–Checkthemachinebeforedeliveryto
thecustomer.
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

ProcedureDescriptionQty.Use
Operator’sManual1
EngineOwner’sManual1
RegistrationCard1
Operatortrainingmaterial1
14
Key2
Deliveringthemachinetothecustomer.
1
RemovingPartsfromtheCrate
NoPartsRequired
Procedure
Removethetires,theseatandthepartsfortheROPS
fromtheshippingcrate.
2
CheckingtheTirePressure
NoPartsRequired
Procedure
Pressure:13psi(90kPa)
Checktheairpressureinthetires.
Figure1
3
RaisingtheMachineUpand
InstallingtheDriveWheels
Partsneededforthisprocedure:
2Rearwheels
Procedure
1.Removethescrewsholdingtherightangleretaining
platetothecrate.
Figure2
2.Raisethebackofthemachineupandsupportitwith
jack-stands.
Figure3
2

3.Removethewheelnutsfrombothsidesofthe
vehicleandremovetherightangleretainingplate.
Discardthescrewsandretainingplate.
Figure4
4.Mountthewheelswiththevalvestemtotheoutside
andsecurethemwiththewheelnutspreviously
removed.
5.Torquethewheelnutsto95ft-lb(128N-m).
6.Removethejack-stands.
Figure5
4
InstallingtheRollOver
ProtectionSystem
Partsneededforthisprocedure:
1Rollbar,rightsection
1Rollbar,leftsection
1Rollbar,centersection
8Bolt,(3/8x1inch)
8Curvedwasher
8Flangenut,(3/8inch)
2Bolt,(1/2x3–1/4inch)
2Flangenut,(1/2inch)
Procedure
1.Looselyinstalltherightandleftrollbarsectionto
theframe,with8bolts(3/8x1inch),8curved
washers,and8angenuts(3/8inch).
Note:Thecurvewasherconemustbeinstalled
towardthebolthead.
Figure6
3

2.Installthelanyardclipsontothelongbolts(1/2x
3-1/4inch).
Note:Makesurethebenttabpointstowardthe
headofthebolt.
Figure7
3.Lightlyoiltheendsofthecenterrollbarsection.
4.Looselyinstallthecenterrollbarsectionusing2
bolts(1/2x3-1/4inch)and2angenuts(1/2inch).
Note:Makesuretheboltsareinstalledfromthe
outsideoftherollbar.
Note:Makesurethelanyardtabisinstalledasshow
andpointsforward.
Figure8
5.Raisetherollbarintotheuprightpositionandsecure
itwiththepinsandhairpincotterpinsfastenedto
thelanyards
Figure9
6.Torquealllowerfasteners,attachedtothemachine
frame,to30ft-lb.
7.Tightenthecenterrollbarbolts(1/2x3-1/4inch)
soitrotatesfreelywithsomeresistance.
Note:Nomorethanonethreadshouldbeexposed
outsidethenut.
Figure10
4

5
InstallingtheSeat
Partsneededforthisprocedure:
1Lefthandarmrest
1Flatwasher
1Bolt,(1/2x3-1/4inches)
1Plasticatwasher
1Spacer
Procedure
1.Installtheleftarmresttotheseatwithaatwasher,
plasticatwasher,spacerandabolt(1/2x3-1/4
inches).
1 2 3 4 5
g012850 6
Figure11
1.Seat4.Flatwasher
2.Leftarmrest5.Bolt,(1/2x3-1/4inches)
3.Plasticatwasher6.Spacer
2.Removetheboltandnutfromtheseatframe.
3.Removethenutsfromthestudsundertheseat.
4.Placethespacersontheseatmountingframewith
thebentendsfacingup.Theslotinthespaceris
installedtotherearoftheseat.
g012851
12
3
Figure12
1.Spacer3.Bentends
2.Slot–installtotherearof
seat
5.Installtheseatandspacerstotheseatframewiththe
previouslyremovednuts.
g012851
Figure13
6.Securetheseatrodtotheseatwiththeboltandnut.
5

Figure14
6
InstallingtheMotionControl
Levers
Partsneededforthisprocedure:
1Rightcontrollever
1Leftcontrollever
4Bolt(3/8x1inch)(2areassembled)
4Curvedwasher(3/8inch)(2areassembled)
Procedure
1.Rotatethemotioncontrolleverstotheupright
position.
2.Looselyinstallthecontrolleversontheoutsideof
theposts,using4boltsand4curvedwashers.
Note:Installthecontrolleversinthetopand
middleholesforthehighpositionorthemiddleand
bottomholesforthelowposition,asdesired.
Figure15
3.Raisetheleversandalignthemtogetherinthe
neutralpositionandtightenthebolts.
Figure16
Note:Ifthemachineisnotproperlytracking,refer
toAdjustingtheTrackinginyourOperator’sManual.
7
AddingFueltotheMachine
NoPartsRequired
Procedure
Addfueltothemachinebeforestartingit.Refertoyour
Operator’sManual.forthecorrectfuelandprocedure.
6

8
ChargingtheBattery
NoPartsRequired
Procedure
WARNING
Chargingthebatteryproducesgassesthatcan
explodeandcauseseriousinjury.
•Keepcigarettes,sparksandamesawayfrom
thebattery.
•Makesuretheignitionswitchisoff.
•Ventilatewhenchargingorusingthebatteryin
anenclosedspace.
Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemayoccur
totheengine.
Chargethebattery.RefertotheOperator’sManualfor
instructions.
Figure17
9
InstallingtheAirCleanerCap
Partsneededforthisprocedure:
1Aircleanercap
1Hoseclamp
Procedure
1.Removetheplasticplug.
Figure18
2.Removetheaircleanercapfromthemachine.
3.Installthehoseclampontotheaircleanercap.
7

Figure19
4.Installtheaircleanercapontotheaircleanerand
secureitwiththehoseclamp.
Figure20
10
CheckingtheMachinefor
Grease
Partsneededforthisprocedure:
1tubeNumber2generalpurposelithiumbaseor
molybdenumbasegrease.(Purchaseseparately.)
Procedure
1.Checkthetensioningarmforgrease.
2.Checkthegreaseforthethreespindlebearings.If
needed,addgreaseuntilitcomesoutofthelower
seals.
Figure21
11
CheckingtheEngineOilLevel
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
OilLevelinOperator’sManual.
8

12
PreparingtheSideDischarge
Chute
NoPartsRequired
Procedure
Removetheplastictieholdingthesidedischargechute
upandlowerthechuteintoplace.
Checkandensurethespringisinstalledcorrectly.The
grassdeectormustbeabletolowerdownintoposition.
Liftthedeectoruptotestthatitlowersintothefull
downposition.
Ifneeded,refertoReplacingtheGrassDeectorinthe
Operator’sManual.
9

13
CheckingtheMachineBeforeDeliverytotheCustomer
NoPartsRequired
Procedure
Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin
thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming
theseprocedures.
InitialCheckProcedure
Checkthetirepressure.
Checkthelevelofthemower.
Checkthatallmowerspindlesaregreased.
Checktheengineoillevel.
Checkthehydraulicuidlevel.
CheckROPSissecure.
Checktheadjustmentoftheparkingbrake.
Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.
Checkthesafetyinterlocksystem;refertotheOperator’sManual.
EnsurethatthePTOworks.
Checkallfastenersyouinstalledtoensurethattheyaretight.
Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:
Signature:Date:
10

14
DeliveringtheMachinetotheCustomer
Partsneededforthisprocedure:
1Operator’sManual
1EngineOwner’sManual
1RegistrationCard
1Operatortrainingmaterial
2Key
Procedure
Atdelivery,completetheitemslistedinthefollowingtableandinitialeachwhennished.
ModelNo.SerialNo.
11

DealerInitialCustomerInitialCheckProcedure
Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:
Fueltankcaps
Oilllcap/Oildipstick
Engineoillter
Engineoildrain
Fuellters
Airlter
Hydraulicuidreservoir
Hydrauliclter
Battery
Ignitionswitch
Throttlelever
Powertakeoffswitch(PTO)
Motioncontrollevers
Parkingbrake
Mowerheight-of-cut
Adjustableseat
Hydraulicbypassvalves
RolloverProtectionSystem(ROPS)
Mowerdeckowbafe
RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and
maintenanceprocedures.
ReviewthewarrantystatementasshownintheOperator’sManual.
Describethepostsaleserviceproceduresforyourstore.
Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat
www.Toro.com
MakesurethatthecustomerreceivestheOperator’sManual,EngineOwner’sManual,
SetUpInstructions,andoperatortrainingmaterial.
MakesurethecustomerknowsthePartsCatalogisavailableatwww.Toro.com.
Assistthecustomerinloadingthemower.
Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein
thespaceprovidebelowandkeepacopyofthispagefordealerrecords.
Signature:Date:
Signature:Date:
12