Toro Groundsmaster 5900 Series User manual

FormNo.3444-734RevB
EULightKit
Groundsmaster®5900SeriesRotaryMowerwithCab
ModelNo.31695
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedormissing.
decal136-0007
136-0007
1.Brakes
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Disconnectthebattery.
Wireharness1
Switch1
3Auxiliary-brakedecal1
Installthewireharness.
Rightlightbracket1
Leftlightbracket1
4Grommet2
Installtheheadlights(formachineswith
ROPSonly).
Rightlightbracket1
Leftlightbracket1
Rightheadlightassembly1
Leftheadlightassembly1
Bolt(1/2x1inch)2
Nut(1/2inch)2
Bolt(1/4x3/4inch)2
Nut(1/4inch)2
5
Grommet2
Installtheheadlights(formachineswith
acabonly).
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3444-734*

ProcedureDescriptionQty.Use
Platelight1
Licensebracket1
Signmount1
ScrewScrew(#10x3/4inch)2
Speednut2
Carriagebolt(1/4x5/8inch)2
Nut(1/4inch)2
6
Decal(20)
Installthelightplateandlicensebracket.
Pivotbracket2
Lightmount2
Righttubemount1
Lefttubemount1
Leftlighthousing1
Rightlighthousing1
Innermount2
Carriagebolt(5/16x3/4inch)4
Carriagebolt(1/4x5/8inch)4
Nut(1/4inch)10
Nut(5/16inch)4
Bolt(1/4x3/4inch)6
Hex-socketbuttonheadscrew(1/4x
3/4inch)8
7
Bolt(1/2x1-1/2inch)4
Installtherearlights.
8Nopartsrequired–VerifythatthemachineisinCEmode.
2

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
g038719
Figure1
2
DisconnectingtheBattery
NoPartsRequired
Procedure
Turnthebattery-disconnectswitchtotheOFFposition.
g038573
Figure2
3

3
InstallingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
1Switch
1Auxiliary-brakedecal
Procedure
1.Removethe6boltsfromtheconsoleand
removethepanel(Figure3).
g186692
Figure3
1.Turn-signalswitch3.Panel
2.Hazardswitch4.Bolt(6)
2.Disconnecttheconnectorsfromthehazard
switchandturn-signalswitch(Figure3).
3.Removetheknockoutfromthecontrolpanel
andinstalltheswitch(Figure4).
g186717
Figure4
1.Switch3.Knockout
2.Auxiliary-brakedecal
4.Adheretheauxiliary-brakedecalabovethe
switch(Figure4).
5.Connectthenewwireharnesstothehazard
switch,turn-signalswitch,andauxiliary-brake
switch(Figure5).
g349451
Figure5
1.Connecttothe
auxiliary-brakeswitch.
4.Connecttothemainwire
harness.
2.Connecttotheturn-signal
switch.
5.ConnecttotheEULight
Powerconnectoronthe
mainwireharness.
3.Connecttothehazard
switch.
6.Connectthewireharnesstothemachinemain
wireharnessinsidetheconsole(Figure5).
7.Installthepanel(Figure3).
4

4
InstallingtheHeadlights
(forMachineswithROPS
only)
Partsneededforthisprocedure:
1Rightlightbracket
1Leftlightbracket
2Grommet
Procedure
1.Unplugthewireharnessfromeachexisting
headlight.
2.Removetheheadlightsandretainlightsand
hardware.
3.Removethebracketsfromtheheadlightsand
discardthebrackets(Figure6).
4.Usingthefastenersthatyouremoved,installthe
leftandrightlightbracketstotheexistingholes
inthefrontoftheoperator’splatform(Figure6).
5.Usingexistingfastenersfromtheheadlight
assembly,installtheheadlightstotheleftand
rightlightbrackets(Figure6).
6.Installthegrommetstothelightmounts(Figure
6).
7.Routethewireharnessthroughthebottomof
thelightbracketsandoutthegrommets.
8.Connecttheharnesstoeachheadlight.
g349448
Figure6
1.Existingheadlight5.Removeanddiscardtheexistingbracket.
2.Grommet6.Leftlightbracket
3.Previouslyremovedbolt7.Rightlightbracket
4.Previouslyremovedwasher
5

5
InstallingtheHeadlights
(forMachineswithaCab
Only)
Partsneededforthisprocedure:
1Rightlightbracket
1Leftlightbracket
1Rightheadlightassembly
1Leftheadlightassembly
2Bolt(1/2x1inch)
2Nut(1/2inch)
2Bolt(1/4x3/4inch)
2Nut(1/4inch)
2Grommet
Procedure
1.Unplugthewireharnessfromeachexisting
headlight.
2.Removetheheadlightsandretainthehardware.
3.Removeanddiscardtheexistingbracket.
4.Installthegrommetstothelightmounts.
5.Installeachheadlightbrackettothecabframe
using1bolt(1/2x1inch),1nut(1/2inch),1bolt
(1/4x3/4inch),and1nut(1/4inch)asshown
inFigure7.
6.Removethefastenersfromtheheadlight
assembliesandusethemtoinstallthe
headlightstothebrackets.
7.Routethewireharnessthroughthebottomof
lightbracketsandoutthegrommets.
8.Connectthewireharnesstoeachheadlight
(Figure7).
6

g349447
Figure7
1.Headlight6.Leftheadlightmount
2.Grommet7.Bolt(1/4x3/4inch)
3.Wireharness8.Removeanddiscardtheexistingbracket.
4.Bolt(1/2x1inch)9.Nut(1/2inch)
5.Nut(1/4inch)10.Rightheadlightmount
7

6
InstallingtheLightPlate
andLicenseBracket
Partsneededforthisprocedure:
1Platelight
1Licensebracket
1Signmount
2ScrewScrew(#10x3/4inch)
2Speednut
2Carriagebolt(1/4x5/8inch)
2Nut(1/4inch)
Decal(20)
Procedure
1.Removethecoverundertherearbumper
(Figure8).
g349450
Figure8
BottomView
1.Coverundertherearbumper
2.Removetheexistingwarningsignandthemount
tubefromtherearbumper(Figure9).
Note:Donotremovetheboltsfromthebumper.
3.Cutthecabletieholdingthewirefortheplate
light.
4.Usethehardwaretoinstallthesignmountto
thebumper(Figure9).
5.Installthe2speednutstothesquareinthe
licensebracket.
6.Installthelicensebrackettothesignmountwith
2carriagebolts(1/4x5/8inch)and2nuts(1/4
inch).
7.Routethewiretotheplatelightandconnectit
tothelight.
8.Installtheplatelighttothelicensebracketusing
2screws(#10x3/4inch)andthespeednuts
inthelicensebracket.
g349449
Figure9
1.Warningsign7.Licensebracket
2.Existingbolt8.Speednut
3.Sign9.Signmount
4.Screw(#10x3/4inch)10.Nut(1/4inch)
5.Platelight11.Existingbolts
6.Carriagebolt(1/4x5/8
inch)
9.Adhereasigntothelicensebracket(Figure9).
8

7
InstallingtheRearLights
Partsneededforthisprocedure:
2Pivotbracket
2Lightmount
1Righttubemount
1Lefttubemount
1Leftlighthousing
1Rightlighthousing
2Innermount
4Carriagebolt(5/16x3/4inch)
4Carriagebolt(1/4x5/8inch)
10Nut(1/4inch)
4Nut(5/16inch)
6Bolt(1/4x3/4inch)
8Hex-socketbuttonheadscrew(1/4x3/4inch)
4Bolt(1/2x1-1/2inch)
Procedure
1.Unplugthewireharnessfrombothtaillights.
2.Removethetaillightsfromthemachine.
3.Removethebracketsfromtherearbumperand
discardthebracketsandhardware(Figure10).
4.Removethebottom2bolts(1/2x1-1/4inch),
oneachside,thatsecurethebumpertothe
machineframe.
5.Installapivotbrackettoeachsideofthe
machinewith2bolts(1/2x1-1/2inch);referto
Figure10.
6.Installalightmounttoeachpivotbracketwith6
bolts(1/4x3/4inch)and6nuts(1/4inch).
7.Installtheleftandrighttubemounttoeachlight
mountwith4carriagebolts(5/16x3/4inch)4
nuts(5/16inch).
8.Installtheleftandrightlighthousingstotheleft
andrighttubemounts(Figure10).
9.Securethelighthousingstothetubemounts
with2carriagebolts(1/4x5/8inch)and2nuts
(1/4inch).
10.Securetheexistinglightswiththeyellowlens
ontoptoeachinnermountwiththeexisting
phillips-headscrews.
11.Routetheharnessconnectorsthrougheach
tubemount,housing,andplugtheconnectors
intothelights.
12.Slidetheinnermountsintothehousingsand
securethemwith8hex-socketbuttonhead
screws(1/4x3/4inch).
9

g349462
Figure10
1.Hex-socketbuttonheadscrew10.Lefthousing
2.Innermount11.Lefttubemount
3.Existinglight(yellowlensontop)12.Carriagebolt(5/16x3/4inch)
4.Existingphillips-headscrew13.Lightmount
5.Nut(1/4inch)14.Rightmounttube
6.Nut(5/16inch)15.Removetheexistinglights.
7.Bolt(1/4x3/4inch)16.Removetheexistingbrackets.
8.Pivotbracket17.Righthousing
9.Carriagebolt(1/4x5/8inch)18.Bolt(1/2x1-1/2inch)
10