Toro REELMASTER 6500 D User manual

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QUICK SERVICE REFERENCE
Copyright 2004 –The Toro Company
Version 12, March, 2010

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This book is intended to provide easy reference to information most commonly
accessed. Every effort has been made to assure the information provided in this book
is up to date. The most current version of this book can be found on www.toro.com.
Look at revision date on cover page for current version and compare to the version on
website
Part numbers are provided for your convenience, but number changes are common.
Toro part number changes are usually reflected on shipping invoices. However, non-
Toro part number changes (Kohler, B&S, etc.) may occur without notification. Refer to
the proper parts catalog prior to ordering to assure accuracy.
To make this book a desk reference, print it (or only the desired pages), Use a
standard 3 hole punch, and put them into a 1 inch thick 3-ring binder ( 8.5 X 11).
All oils mentioned in this guide are based on Toro engineering specifications. Please
refer to your equipment’s Operators Manual for acceptable substitutes (if any). You
may also refer to Toro’s website for Service Bulletins regarding the use of
Biodegradable oils (listed under General Topics).
The “Charts” indicated for many of the oil listings provide viscosity ratings for different
operating temperatures. All charts are listed in the back of this book (pages 244-254).
All traction units have grease fittings that must be lubricated regularly with No.2
General Purpose Lithium-based grease. If machinery is operated under severe
conditions, lubricate all bearings and bushings more often than normal
recommendations.
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change without
notice. Refer to Toro Master Parts Viewer on the internet at www.toro.com for free
online Toro parts catalogs. The current version of this document may be found at
Toro’s Golf or Grounds area of the website under the Education and Technical
Reference section of the Toro Customer Care page.
The most current API Service Grade of oil includes the service properties of earlier
classifications. Refer to the API Motor Oil Guide at the back of this book for detailed
information on motor oils.
Copyright 2004 The Toro Company Rev 03/10

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Table of Contents
Serial Number Locations ...................................................6-9
Reelmaster®........................................................................10-55
Greensmaster®...................................................................56-91
Groundsmaster® ................................................................92-151
Workman® Mid Duty ..........................................................152-165
Workman® Heavy Duty......................................................166-187
Aerators...............................................................................188-205
ProCore® Processor..........................................................206-207
4800 Turf Sweeper .............................................................208-209
Rake-O-Vac®.......................................................................210-211
Pro Force™ Debris Blower................................................212-213
Sand Pro® ...........................................................................214-217
Line Pro®.............................................................................218-219
Multi Pro®............................................................................220-229
Foam Marker Kits ...............................................................230-233
Top Dressers, ProPass, Material Handlers......................234-243
Engine Oil Viscosity Charts ..............................................244-249
Hydraulic Oil Viscosity Charts..........................................250
Hydraulic Oil Standards Charts ........................................251-254
Toro Oil Chart .....................................................................255
API Motor Oil Guide............................................................256-258

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Notes
Version 2 changes: Pages 48 & 50; Toro part numbers provided for Air and Fuel
Filters. dated 08/2002
Version 3 changes: Pages 2, 9, 27& 34; Peugeot engine
coolant has changed. The part number has changed from
(93-7213) to (104-8606). dated 03/2010
Version 4 changes: Page 35; Incorrect part number for oil filter on GM 345.
The correct number is FL-100-A. dated 03/2010
Version 4 changes: Page 41; Workman 1100 tire pressure range change.
dated 03/2010
Version 5 changes: All 2003 updates - dated 01/2003
Version 6 changes: All 2004 updates - dated 07/2004
Version 7 changes: All 2005 updates - dated 02/2005
Version 8 changes: All 2006 updates
Version 9 changes: All 2007 updates - includes increased
oil change intervals newer units.
Version 10 changes: All 2008 updates - includes Toro oil
part numbers at the end of the book.
Version 11 changes: All 2009 updates - includes Toro serial number locations.
Version 12 changes: All 2010 updates –dated 02/2010

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Important Information on Consumable Items
The normal operating environment of Toro machines can be categorized as off road-
severe duty. In order for equipment to provide continuous service in this type of
environment, regular cleaning and scheduled maintenance must be performed.
Components are designed to provide durability with a minimum amount of
maintenance. Maintenance schedules are developed for each product in an effort to
reduce unexpected failures and down-time. However, components that have constant
contact with the turf environment (i.e. reels, bedknives, blades, rollers, caster wheels,
etc.) are subject to a wide variety of detrimental influences that can accelerate the
need for maintenance and/or repair prior to the recommended schedules. Because of
this, these components (greaseable and non-greaseable) may require additional
repairs as part of maintenance, and should be considered “consumable” items.
For additional information on consumable items, refer to the Toro General Commercial
Products Warranty statement on the rear cover of the Operator’s Manuals or at
www.toro.com.

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FINDING YOUR PRODUCT'S MODEL AND SERIAL NUMBER
This is a picture of a Toro model and serial
number plate. You should be able to find
a model and serial number plate that looks
similar to this one on your type of
machine.
Review the sample images below to help
identify the location of the model and serial
number plate on your machine.
Due to the various product configurations
these plates may be placed in a somewhat
protected area (not readily visible). Most
plates will be attached to a main frame
member.
Product Type: Walk-behind
Mowers/Product
How to find the model and serial
number plate:
Look between the wheels on top of the
frame on the back of the machine.

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Product Type: Riding Greeensmowers
How to find the model and serial
number plate:
Locations vary on these machines based
on vintage. Check under the seat area or
on the main frame just above the rear
steer wheel, or on the right-hand frame
member near the wheel brake and
somewhat behind and below the driver's
right foot.
Product Type: Workman Vehicles
How to find the model and serial
number plate:
These plates are under the
dashboard area and may be in the
center (as shown) or on either the
right or left-hand side.
Product Type: Multi Pro Sprayers
How to find the model and serial
number plate:
Look for the plate on the left-hand
side of the operator's compartment
(near the driver's left knee area) or
on the chassis near the battery on
the left side.

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Product Type: Groundsmasters
and Reelmasters
How to find the model and serial
number plate:
Placement varies based on model.
Look first in the area directly behind
the operator's left knee, on the
firewall.
Another location is on the front
frame extension to the left of the
driver's feet.
Product Type: Other Non-Riding
Product
How to find the model and serial
number plate:
Look on the main frame structure in
and open, yet damage-protected
area.
The ProForce Blower is shown.

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The ProCore 648 Aerator is shown.

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QUICK SERVICE REFERENCE
REELMASTERa6500 D / 6700 D
(2 & 4 WHEEL DRIVE)
Model 03806 thru 03808 Serial 210000001- 240999999
Engine Brand .......................................... Kubota
Engine Oil (Chart A)................................ SAE 10W30 CI, CI4
Engine Oil Filter...................................... 108-3841
Breather Element.................................... 98-9493
Hydraulic Oil (Chart R) ........................... ISO VG 46
Hydraulic Filter ....................................... 94-2621
Air Filter................................................... 108-3812
Safety Air Filter....................................... 108-3813
Water Separator...................................... 98-9764
Filter Fuel*............................................... 99-8358 (2001-2002)
Filter In-line Fuel* ................................... 98-7612 (2003-2007)
Planetary Gear Drive .............................. SAE 85W140
Rear Axle Oil ........................................... SAE 80W90
Tire Pressure........................................... 15 –20 PSI
(Front & Rear)
Engine Coolant ....................................... Ethylene Glycol, Water
(50/50 mix)
*Refer to Toro’s parts manual or Parts Viewer for Bio-Diesel fuel filter part numbers.
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change. Refer
to Toro’s Master Parts Viewer on the internet at www.toro.com for online Toro parts
catalogs. The current version of this document may be found at that website under
Technical Reference section of the Toro Customer Care page. The most current API
Service Grade of oil includes the service properties of earlier classifications. Refer to
the API Motor Oil Guide at the back of this book for further details.
Copyright ® 2004 The Toro Company Rev 03/10

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QUICK SERVICE REFERENCE
REELMASTERb6500 D / 6700 D
(2 & 4 WHEEL DRIVE)
Model 03806 thru 03813 Serial 250000001 & Up
Engine Brand .......................................... Kubota
Engine Oil (Chart A)................................ SAE 10W30 CD (2005-2006)
Engine Oil (Chart M)................................ SAE 15W40 (2007 & Up)
Engine Oil Filter...................................... 108-3841
Breather Element.................................... 98-9493
Hydraulic Oil (Chart R) ........................... ISO VG 46
Hydraulic Filter ....................................... 94-2621
Air Filter................................................... 108-3812
Safety Air Filter....................................... 108-3813
Water Separator Element* ..................... 98-9764
Filter In-line Fuel* ................................... 98-7612 (2003-2007)
Fuel Filter Spin On* ................................ 110-9049 (2008 & Up)
Planetary Gear Drive .............................. SAE 85W140
Rear Axle Oil ........................................... SAE 80W90
Tire Pressure........................................... 15 –20 PSI
(Front & Rear)
Engine Coolant ....................................... Ethylene Glycol, Water
(50/50 mix)
*Refer to Toro’s parts manual or Parts Viewer for Bio-Diesel fuel filter part numbers.
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change. Refer
to Toro’s Master Parts Viewer on the internet at www.toro.com for online Toro parts
catalogs. The current version of this document may be found at that website under
Technical Reference section of the Toro Customer Care page. The most current API
Service Grade of oil includes the service properties of earlier classifications. Refer to
the API Motor Oil Guide at the back of this book for further details.
Copyright ® 2004 The Toro Company Rev 03/10

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QUICK SERVICE REFERENCE
REELMASTERc6500 D / 6700 D
(2 & 4 WHEEL DRIVE)
Model 03800 thru 03805 Serial 51001 & Up
Engine Brand .......................................... Peugeot
Engine Oil (Chart C)................................SAE 15W40 CI,CI4
Engine Oil Filter...................................... 108-3837
Hydraulic Oil (Chart R) ........................... ISO VG 46
Hydraulic Filter ....................................... 94-2621
Air Filter................................................... 108-3812
Safety Air Filter....................................... 108-3813
Water Separator...................................... 76-5220
Planetary Gear Drive .............................. SAE 85W140
Rear Axle Oil ........................................... SAE 80W90
Tire Pressure........................................... 15 –20 PSI
(Front & Rear)
Engine Coolant (Special Requirement) .. Peugeot Antifreeze
Toro Part # (104-8606)
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change. Refer
to Toro’s Master Parts Viewer on the internet at www.toro.com for online Toro parts
catalogs. The current version of this document may be found at that website under
Technical Reference section of the Toro Customer Care page. The most current API
Service Grade of oil includes the service properties of earlier classifications. Refer to
the API Motor Oil Guide at the back of this book for further details.
Copyright ® 2004 The Toro Company Rev 03/10

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QUICK SERVICE REFERENCE
REELMASTERd5010 Series
(2 & 4 WHEEL DRIVE)
Model 03660 thru 03690 Serial 260000001 & Up
Engine Brand .......................................... Kubota
Engine Oil (Chart A)................................SAE 15W-40 CI-4
Engine Oil Filter...................................... 108-3841
Breather Element.................................... 68-6150
Hydraulic Oil (Chart R) ........................... ISO VG 46
Hydraulic Filter ....................................... 94-2621
Steering Valve Filter............................... 86-3010
Air Filter (5210 - 5510) ............................ 108-3810
Air Filter (5610 Only) .............................. 108-3812
Water Separator...................................... 98-9764 (2006-2007)
Fuel Filter In-line..................................... 98-7612 (2006-2007)
Fuel Filter Spin On*................................ 110-9049 (2008 & Up)
Tire Pressure........................................... 12 –15 PSI (Front & Rear)
Engine Coolant ....................................... Ethylene Glycol, Water
(50/50 mix)
*Refer to Toro’s parts manual or Parts Viewer for Bio-Diesel fuel filter part numbers
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change. Refer
to Toro’s Master Parts Viewer on the internet at www.toro.com for online Toro parts
catalogs. The current version of this document may be found at that website under
Technical Reference section of the Toro Customer Care page. The most current API
Service Grade of oil includes the service properties of earlier classifications. Refer to
the API Motor Oil Guide at the back of this book for further details.
Copyright ® 2004 The Toro Company Rev 03/10

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QUICK SERVICE REFERENCE
REELMASTERe5200 D / 5400 D
(2 & 4 WHEEL DRIVE)
Model 03540 thru 03544 Serial 80001 -240999999
Engine Brand .......................................... Kubota
Engine Oil (Chart A)................................SAE 10W30 CI, CI4
Engine Oil Filter...................................... 108-3841
Breather Element.................................... 98-9493
Transmission Oil (Chart T)..................... UTHF
Transmission Filter ................................ 110-4146
Front Axle Element................................. 75-6340
Hydraulic Oil (Chart T)............................ UTHF
Hydraulic Filter ....................................... 75-1310
Air Filter................................................... 108-3810
Pre Cleaner Filter.................................... 48-7430
Water Separator* .................................... 98-9764
Fuel Filter In-line (If Used)*.................... 98-7612
Pre Fuel Filter (If Used) .......................... 99-8358
Rear Axle, Models................................... SAE 80W90
Tire Pressure........................................... 10 –15 PSI (Front & Rear)
Engine Coolant ....................................... Ethylene Glycol, Water
(50/50 mix)
*Refer to Toro’s parts manual or Parts Viewer for Bio-Diesel fuel filter part numbers.
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change. Refer
to Toro’s Master Parts Viewer on the internet at www.toro.com for online Toro parts
catalogs. The current version of this document may be found at that website under
Technical Reference section of the Toro Customer Care page. The most current API
Service Grade of oil includes the service properties of earlier classifications. Refer to
the API Motor Oil Guide at the back of this book for further details.
Copyright ® 2004 The Toro Company Rev 03/10

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QUICK SERVICE REFERENCE
REELMASTERf5200 D / 5400 D
(2 & 4 WHEEL DRIVE)
Model 03540 thru 03544 Serial 250000001 & Up
Engine Brand .......................................... Kubota
Engine Oil (Chart A)................................SAE 10W30 CI, CI4
Engine Oil Filter...................................... 108-3841
Breather Element.................................... 98-9493
Transmission Oil (Chart T)..................... UTHF
Transmission Filter ................................ 110-4146
Front Axle Element................................. 75-6340
Hydraulic Oil (Chart T)............................ UTHF
Hydraulic Filter ....................................... 75-1310
Air Filter................................................... 108-3810
Pre Cleaner Filter.................................... 48-7430
Water Separator* .................................... 98-9764
Fuel Filter In-line* ................................... 98-7612
Rear Axle, Models................................... SAE 80W90
Tire Pressure........................................... 10 –15 PSI (Front & Rear)
Engine Coolant ....................................... Ethylene Glycol, Water
(50/50 mix)
*Refer to Toro’s parts manual or Parts Viewer for Bio-Diesel fuel filter part numbers.
IMPORTANT NOTES:
Part numbers, specifications, and lubricants listed herein are subject to change. Refer
to Toro’s Master Parts Viewer on the internet at www.toro.com for online Toro parts
catalogs. The current version of this document may be found at that website under
Technical Reference section of the Toro Customer Care page. The most current API
Service Grade of oil includes the service properties of earlier classifications. Refer to
the API Motor Oil Guide at the back of this book for further details.
Copyright ® 2004 The Toro Company Rev 03/10