Toro Z Master G3 Manual

FormNo.3365-290RevA
ZMaster®G3RidingMower
with60inor72inTURBOFORCE®SideDischargeMower
ModelNo.74975—SerialNo.310000001andUp
ModelNo.74977—SerialNo.310000001andUp
SetupInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Unfoldthecrate.
2Nopartsrequired–Checkthetirepressure.
3Nopartsrequired–Chargethebattery.
4Nopartsrequired–Checktheengineoillevel.
5Nopartsrequired–Addfueltothemachine.
Bolt(1/2x3-1/4inch)1
6Locknut(1/2inch)1InstallROPSHardware
7
Number2generalpurposelithiumbase
ormolybdenumbasegrease.(Purchase
separately.)
1tubeCheckthemachineforgrease.
8Nopartsrequired–Preparethesidedischargechute.
9Nopartsrequired–Checkthemachinebeforedeliveryto
thecustomer.
Operator’sManual1
EngineOwner’sManual1
RegistrationCard1
Operatortrainingmaterial1
10
Key2
Deliveringthemachinetothecustomer.
1
UnfoldingtheCrate
NoPartsRequired
Procedure
RefertothePackagingCrateInstructionsincludedwith
themachine.
2
CheckingtheTirePressure
NoPartsRequired
Procedure
Pressure:13psi(90kPa)
Note:Thefrontcasterwheelisasemi-pneumatictire
anddoesnotneedtobechecked.
Checktheairpressureinthedrivetires.
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

Figure1
3
ChargingtheBattery
NoPartsRequired
Procedure
WARNING
Chargingthebatteryproducesgassesthatcan
explodeandcauseseriousinjury.
•Keepcigarettes,sparksandamesawayfrom
thebattery.
•Makesuretheignitionswitchisoff.
•Ventilatewhenchargingorusingthebatteryin
anenclosedspace.
Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemayoccur
totheengine.
Chargethebattery.RefertotheOperator’sManualfor
instructions.
Figure2
4
CheckingtheEngineOilLevel
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoServicing
theEngineOilLevelinOperator’sManual.
5
AddingFueltotheMachine
NoPartsRequired
Procedure
1.RemoveLPGfueltankfromthefrontofthemower.
2.Havethetanklledbytrainedandqualied
personnel.
CAUTION
Undernocircumstancesshouldpropanetanks
lledbeyond80%capacitybeusedinservice.
Theuseofoverlledtanksmayresultinthe
releaseofhighlyconcentratedandextremely
ammableliquidpropane.RefertotheSafety
sectionoftheOperator’smanual.
3.Cutthetiessecuringthetankbrackets,andmove
themoutoftheway.
2

4.Alignthecenterholeoverthemountingpinthat
pointsstraightuponthemowerasshownin
Figure3.
G013619
Figure3
1.Tankcollar3.Centerhole
2.Mountingpin
Important:Valvesandgaugesmaynotfunction
properlyiftheLPGtankisnotinstalled
correctly.
5.Latchthebracketsandmakesurethetankissecurely
fastenedtothemower.
6.Carefullyconnectthefuelhose.Makesurethehose
isnotkinked.
7.Slowlyopenthefuelvalvetoequalizethepressurein
thetank.Ifthefuelvalveisopenedtooquickly,the
pressurereliefvalveisequippedwithabackpressure
checkvalvethatwillshutoffthefuelsupply.Ifthis
happens,closethefuelvalvecompletelyandwait
veseconds.Slowlyopenthefuelvalve.
g013437
1
2
3
Figure4
1.LPGfuelhoseconnection
tting
3.Fuelgauge
2.Tankvalve
8.CheckforleaksasdescribedintheSafetysection
oftheOperator’smanual.
6
InstallingROPSHardware
Partsneededforthisprocedure:
1Bolt(1/2x3-1/4inch)
1Locknut(1/2inch)
Procedure
Installthebolt(1/2x3-1/4inch)andlocknut(1/2inch)
intotheopenholeintheROPS(RolloverProtection
System)(Figure5).Thiswillpreventtherollbarfrom
hittingthecylinderwhenloweredtothedownposition..
3

G013506
1
2 3
Figure5
1.Locknut(1/2inch)3.Bolt(1/2x3-1/4inch)
2.ROPS
7
CheckingtheMachinefor
Grease
Partsneededforthisprocedure:
1tubeNumber2generalpurposelithiumbaseor
molybdenumbasegrease.(Purchaseseparately.)
Procedure
1.Checkthegreaseforthethreespindlebearingsand
theidlerpulley.Ifneeded,addgreaseuntilitcomes
outofthelowerseals.
G009029
Figure6
2.Checkthegreaseforthepumpdrivebeltidlerarm.
Figure7
3.Checkthegreaseinthecasterpivotsandcaster
wheelbearings(Figure8).
Figure8
4

8
CheckingtheSideDischarge
Chute
NoPartsRequired
Procedure
Ifthereareplastictiesholdingthesidedischargechute
up,removethemandlowerthechuteintoplace.
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsintheoperator’sor
bystander’sdirectionandresultinseriousinjuryor
death.Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerwiththegrass
deectorremovedunlessyouinstallacoverplate,a
mulchplate,oragrasschuteandcatcher.
1.MakesuretheLendofspringisinstalledbehind
thedeckedgebeforeinstallingtheboltasshownin
Figure9.
2.PlacetheJhookendofspringaroundgrassdeector
(Figure9).
Important:Thegrassdeectormustbefreeto
rotatewithdownwardtension.Liftthedeector
uptothefullopenpositionandensurethatit
rotatesfreely,withoutbindingintothefulldown
position.
Figure9
1.GrassDeector4.Lendofspring,place
behinddeckedgebefore
installingbolt
2.Spring5.Deckedge
3.Jhookendofspring
5

9
CheckingtheMachineBeforeDeliverytotheCustomer
NoPartsRequired
Procedure
Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin
thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming
theseprocedures.
InitialCheckProcedure
Checkthetirepressure.
Checkthelevelofthemower.
Checkthatallmowerspindlesaregreased.
Checktheengineoillevel.
Checkthehydraulicuidlevel.
CheckROPSissecure.
Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.
Checktheadjustmentoftheparkingbrake.
Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.
Checkthesafetyinterlocksystem;refertotheOperator’sManual.
EnsurethatthePTOworks.
Checkallfastenersyouinstalledtoensurethattheyaretight.
Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:
Signature:Date:
6

10
DeliveringtheMachinetotheCustomer
Partsneededforthisprocedure:
1Operator’sManual
1EngineOwner’sManual
1RegistrationCard
1Operatortrainingmaterial
2Key
Procedure
Atdelivery,Fillinthemodelandserialnumberandcompletetheitemslistedinthefollowingtableandinitial
eachwhennished.
ModelNo.SerialNo.
7

DealerInitialCustomerInitialCheckProcedure
Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:
•Fueltank
•Oilllcap/Oildipstick
•Sparkplug(s)
•Engineoillter
•Engineoildrain
•Fuelgauge,valveandhose
•Airlter
•Radiatorcoolant(ifapplicable)
•Hydraulicuidreservoir
•Hydrauliclter
•Battery
•Ignitionswitch
•Throttlelever
•Choke(ifapplicable)
•Powertakeoffswitch(PTO)
•Motioncontrollevers
•Parkingbrake
•Mowerheight-of-cut
•Liftassistlever(ifapplicable)
•ZStand®(ifapplicable)
•Adjustableseat
•Hydraulicbypassvalves
•RolloverProtectionSystem(ROPS)
•Mowerdeckowbafe
RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and
maintenanceprocedures.
ReviewthewarrantystatementasshownintheOperator’sManual.
Describethepostsaleserviceproceduresforyourstore.
Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat
www.Toro.com
MakesurethatthecustomerreceivestheOperator’sManual,EngineOwner’sManual,
SetUpInstructions,andoperatortrainingmaterial.
MakesurethecustomerknowsthePartsCatalogisavailableatwww.T oro.com.
Assistthecustomerinloadingthemower.
Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein
thespaceprovidebelowandkeepacopyofthispagefordealerrecords.
Signature:Date:
Signature:Date:
8