
27-EN 28-EN
– 14 –
Pipe forming / End
positioning
Flaring
1. Cut the pipe with a pipe cutter.
Remove burrs completely.
Remaining burrs may cause gas leakage.
2. Insert a are nut into the pipe, and are the pipe.
As the aring sizes of R32 or R410A differ from
those of refrigerant R22, the are tools newly
manufactured for R32 or R410A are recommended.
However, the conventional
B tools can be used by
adjusting
projection margin of the
copper pipe.
B
▼Projection margin in
aring: B (Unit: mm)
RIDGID (Clutch type)
Outside diameter
size
R32 or R410A
tool used
Conventional
tool used
6.4, 9.5 0 - 0.5 1.0 - 1.5
▼ Flaring diameter size: A (Unit: mm)
Outside diameter
size A+0
–0.4
A
6.4 9.1
9.5 13.2
CAUTION
• Do not scratch the inner surface of the ared part
when removing burrs.
• Flare processing under the condition of scratches
on the inner surface of are processing part will
cause refrigerant gas leak.
• Check that the ared part is not scratched,
deformed, stepped, or attened, and that there
are no chips adhered or other problems, after are
processing.
• Do not apply refrigerating machine oil to the are
surface.
Connection of refrigerant
pipe
Connect all the refrigerant pipes with are
connecting work.
CAUTION
Do not apply excessive torque. Otherwise, the nut
may crack depending on the conditions.
Unit: N•m
Outside diameter size Tightening torque
6.4 mm 14 - 18
9.5 mm 34 - 42
▼ Tightening torque of are pipe connections
Incorrect connections may cause not only a gas leak,
but also a trouble of the refrigeration cycle.
Align the centers of the connecting pipes and tighten
the are nut as far as possible with your ngers. Then
tighten the nut with wrenches and torque wrench as
shown in the gure.
Work using two wrenches
REQUIREMENT
Tightening with an excessive torque may crack the nut
depending on installation conditions.
Tighten the nut within the specied tightening torque.
Airtight test / Air purge, etc.
For airtight test, air purge, addition of refrigerant,
and gas leak check, follow the Installation Manual
attached to the outdoor unit.
REQUIREMENT
Be sure to use the tool such as charge hose exclusive
to R32 or R410A.
Do not turn on the power until the airtight test and the
vacuuming have nished.
(If turning on the power, the incorporated PMV is
closed fully and the period until the vacuuming nishes
elongates.)
Open fully valves of the outdoor unit
Open the valve fully
Open the valve of the outdoor unit fully. A 4 mm-hexagonal wrench is required for opening the valve.
For details, refer to the Installation Manual attached to the outdoor unit.
Gas leak check
Check with a leak detector or soap water whether gas leaks or not, from the pipe connecting section or
cap of the valve.
REQUIREMENT
Use a leak detector manufactured exclusively for HFC refrigerant (R32 or R410A, R134a, etc.).
Heat insulating process
Perform heat insulating for pipes at liquid side and
gas side separately.
In cooling time, temperature at both liquid and gas
sides becomes lower.
Therefore, perform heat insulating process
sufciently to avoid dewing.
• For heat insulator of pipe at gas side, be sure to
use one with heat-resisting temp. 120°C or more.
• Using the attached heat insulating pipe, perform
heat insulating process securely for pipe
connecting part of the PMV Kit without clearance.
PMV Kit
Union Flare nut
Binding band M
(Attached)
Heat insulating pipe
(Attached)
Heat insulator
REQUIREMENT
Apply the heat insulation to the pipe connecting section of the PMV Kit securely up to the root without
exposure of the pipe. (The pipe exposed outside causes water leak.)
CAUTION
Apply an extra heat insulation to the liquid pipe
between the PMV Kit and the indoor unit depending
on using environment. Failure to do so forms
condensation around the pipe, causing water droplets.
Heat insulation process range
PMV Kit Refrigerant
pipe
Indoor unit