Toshiba RAV-162BH-PE User manual

FILE NO. A90-9503
AIR-CONDITIONER
TOSHIBA
SERVICE MANUAL
RAV-162BH-PE/162AH-PE
RAV-262BH-PE/262AH-PE
RAV-262BH-PE/262AH8-PE
RAV-362BH-PE/362AH8-PE
RAV-462BH-PE/462AH8-PE
SPLITBUILT-INDUCTTYPE,HEATPUMP
SPLIT CEILING TYPE, HEAT PUMP
RAV-162CH-PE/RAV-162AH-PE
RAV-262CH-PE/RAV-262AH-PE
RAV-262CH-PE/RAV-262AH8-PE
RAV-362CH-PE/RAV-362AH8-PE
RAV-462CH-PE/RAV-462AH8-PE
SPLIT WALL TYPE, HEAT PUMP
RAV-162KH(W)-PE/RAV-162AH-PE
RAV-262KH(W)-PE/RAV-262AH-PE
RAV-262KH(W)-PE/RAV-262AH8-PE
SPLIT CASSETTE TYPE, HEAT PUMP
RAV-132UH-PE
RAV-162UH-PE/162AH-PE
RAV-262UH-PE/262AH-PE
RAV-262UH-PE/262AH8-PE
RAV-362UH-PE/362AH8-PE
RAV-462UH-PE/462AH-PE
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-2-
CONTENTS
1. SPECIFICATIONS...............................................................................................................................................................3
2. CONSTRUCTION VIEWS ................................................................................................................................................ 15
3. WIRING DIAGRAM........................................................................................................................................................... 22
4. SPECIFICATIONS OF ELECTRICAL PARTS................................................................................................................. 32
5. REFRIGERANT PIPING DIAGRAM ................................................................................................................................ 41
6. REMOTE CONTROLLER ................................................................................................................................................. 46
7. OUTLINE OF CONTROL CIRCUIT ................................................................................................................................. 59
8. DESCRIPTION OF INDOOR UNIT CONTROL CIRCUIT ............................................................................................. 62
9. DESCRIPTION OF OUTDOOR UNIT CONTROL CIRCUIT ......................................................................................... 68
10.OPERATION OF AIR CONDITIONER FROM OUTDOOR UNIT.................................................................................. 73
11. EMERGENCY OPERATION............................................................................................................................................. 74
12.APPLIED CIRCUIT............................................................................................................................................................ 75
13.WIRING FOR GROUP OPERATION .............................................................................................................................. 75
14.PERFORMANCE CHARACTER ...................................................................................................................................... 76
15.EXPLODED VIEWS AND PARTS LISTS ........................................................................................................................ 79
SUMMARY
•The units referred to within this manual conform with the protection requirements of Directives 89/336/EEC
Electromagnetic Compatibility and 73/23/EEC Low Voltage.
•Operating conditions of units are as follows:
Note 1 : Cooling Capacity is based on the following temperature conditions:
Indoor air inlet temperature 27°C DB, 19°C WB.
Outdoor air inlet temperature 35°C DB.
Note 2: Heating Capacity is based on the following temperature conditions:
Indoor air inlet temperature 20°C DB.
Outdoor air inlet temperature 7°C DB, 6°C WB.
TEMPERATURE
OUTDOOR TEMPERATURE -2 TO 43°C (COOL)
-10 TO 21°C (HEAT)
ROOM TEMPERATURE 18 TO 32°C (COOL)
15 TO 29°C (HEAT)
ROOM HUMIDITY LESS THAN 80% (COOL)
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-3-
1. SPECIFICATIONS
5.0
1
220-240
50 HEATINGCOOLING
2.3 2.2
Power source
Powerconsumption
Power factor 90 90
Running current 11.1 10.6
Starting current
Operating noise (SPL)
Refrigerant
60
42/39/36
R-22
1.6
35
Refrigerant control
Interconnectionpipe
Ø 12.7
Flare
Ø 6.4
Flare
7.5
kW
V
Hz
Phase
kW
%
A
A
dB(A)
dB(A)
kg
g/m
mm
m
Indoor unit (High, Med, Low)
Outdoor unit
Name of refrigerant
Charge volume
Add. volume (20-30m)
Larger side size
Coupler style
Smaller side size
Coupler style
Standard length
Maximumlength
(of one way) *1 m30
Maximumheight
Indoor unit height m15
Outdoor unit height m30
Condensate drain pipe diameter mm
INDOOR UNIT Model RAV-162BH-PE
Appearance colour Black (Zinc galvanized steel + thermal insulator)
Capillary tube & Expansion valve
50
Dimensions
Height mm 345
700Width mm
Depth mm 800
Net weight kg 39
Heat exchanger type Finned tube
Indoor fan type Multi-blade fan
Air volume m
3
/h 840
W60
Ø 32 (OD)
mm
Heatingcapacity
Coolingcapacity kW 4.5
MODEL
ITEM RAV-162BH-PE
Fan motor output
10
OUTDOOR UNIT Model RAV-162AH-PE
Appearance colour Bronze white (Munsell 6Y7.5/1)
Dimensions Width mm
Depth mm
Height mm 740
880
310
Net weight kg 61
Heat exchanger type Finned tube
Outdoor fan type Propeller fan
Air flow volume m
3
/h 2,700
Fan motor output W39
PH250X3-4LS
Compressor Model
Output kW 2.0
Protective device High pressure switch, Fuse, Crankcase heater, Overload relay, Bimetal thermostat
External static
pressure Standard
Max. motor
mmAq
mmAq
4
CEILING PANEL Model RBC-B161PE(W)
Silky mist (Munsell 1Y8.9/0.5)
Dimensions Width
Depth
Height
mm
mm
mm
40
500
780
kgNet weight WashableAir filter
RBC-FD202EFlexible duct
RBC-BU1E(W)Blowout unit RBC-CA161BESuction canvas
RBC-LK161BELong-life filter kit
Built-in duct filter kit RBC-DK161BE-P
Appearance colour
4
Specifications are subject to change without notice.
* Note 1: These mean actual length.
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-4-
ITEM MODEL RAV-262BH-PE RAV-262BH-PE
kW 7.1Coolingcapacity
kW 7.9
Power source Phase V
Hz
1 3
220-240 380-415
50
COOLING HEATING COOLING HEATING
3.0 2.75 2.8
88 87 86 85
14.8 13.8 4.7 4.6
Powerconsumption kW
Power factor %
Running current A
Starting current 25
Operating
noise (SPL) Indoor unit (High, Med, Low) dB (A) 43/40/37
53
R-22
2.35
60
Outdoor unit dB (A)
Refrigerant
Name of refrigerant
Charge volume kg
Add. volume (20-30m) g/m
Capillary tube & Expansion valve
Interconnection
pipe
Larger side size mm ø 15.9
Coupler style Flare
Smaller side size mm ø9.5
Coupler style Flare
Standard length m7.5
Maximumlength
(of one way) *1 m30
15m
m30
ø 32 (OD)
INDOOR UNIT Model RAV-262BH-PE
Appearance colour Black (zinc galvanized steel + thermal insulator)
Dimensions Height mm 345 Width mm 1,000
Depth mm 800
Net weight kg 53
Heat exchanger type Finned tube
Indoor fan type Multi-blade fan
Air volume m
3
/h 1,140
Fan motor output W100
4
80
Refrigerant control
A
External static
pressure Standard
Max. motor mmAq mmAq 10
2.7
Heatingcapacity
Condensate drain pipe diameter mm
Maximumheight
Indoor unit height
Outdoor unit height
Bronze white (Munsell 6Y7.5/1)
790
880
310
80
Finned tube
Propeller fan
3,000
63
PH330X3-4MS YH330X3-MS
2.2 2.2
Appearance colour
Dimensions Height mm Width mm
Depth mm
Heat exchanger type
Net weight
Outdoor fan type
Air flow volume
Fan motor output
Compressor Model
Output
Safety device
kg
m
3
/h
kW
W
High pressure switch, Fuse, Bimetal thermostat,
Crankcaseheater,Inneroverloadrelay High pressure switch, Fuse, Overcurrent relay,
Crankcase heater, Thermostat, Return-Lock
CEILING PANEL Model
Height mm
Dimensions Depth mm
Appearance colour
Width mm
Net weight
Air filter
Flexible duct
Blowout unit
Suction canvas
Long-life filter kit
Built-in duct filter kit
kg
RBC-B260PE(W)
Silky mist (Munsell 1Y8.9/0.5)
40
1,080
500
6
Washable
RBC-FD202E
RBC-BU1E(W)
RBC-CA260BE
RBC-LK260BE
RBC-DK261BE-P
Specifications are subject to change without notice.
* Note 1: These mean actual length.
OUTDOOR UNIT Model RAV-262AH-PE RAV-262AH8-PE
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-5-
MODEL
ITEM RAV-362BH-PE RAV-462BH-PE
kWCoolingcapacity 10.0 12.5
Refrigerant control
kW
Power source Phase V
Hz
Powerconsumption kW
Power factor %
Running current A
Starting current
Indoor unit (High, Med, Low) dB (A)
Outdoor unit dB (A)
Name of refrigerant
Refrigerant kg
Add. volume (20-50m) g/m
Interconnection
pipe
Larger side size *2 mm
Coupler style
Smaller side size mm
Coupler style
Standard length m
Maximumlength
(of one way) *1 m
Outdoor unit height m m
Condensate drain pipe diameter
INDOOR UNIT Model
Appearance colour
Dimensions
Height
mm
mm
Width mm
Depth mm
Net weight kg
Heat exchanger type
Indoor fan type
Air volume m
3
/h
Fan motor output W
380-415
COOLING HEATINGCOOLING HEATING
4.2
89
6.8
3.6
87
6.0
5.15
87
8.5
4.9
88
8.0
42
45/42/39
55
R-22
3.4
50
Capillary tube & Expansion valve
ø 19 (ø22)
Flare
ø9.5
Flare
7.5
50
46/43/40
55
R-22
3.9
50
Capillary tube & Expansion valve
ø 19 (ø22)
Flare
ø9.5
Flare
7.5
Indoor unit height 20 20
50 50
Black (zinc galvanized steel + thermal insulator)
RAV-362BH-PE RAV-462BH-PE
ø 32 (OD) ø 32 (OD)
50 50
345 345
1,350 1,350
800 800
58 62
Finned tube Finned tube
Multi-blade fan Multi-blade fan
1,820 2,100
120 140
4 4
A
mm
Operating
noise (SPL)
Charge volume
Maximumheight
Heatingcapacity 3
380-415
50
3
13.8
50
External static
pressure Standard
Max. motor 10 10
OUTDOOR UNIT Model
Appearance colour
Dimensions Height mm Width mm
Depth mm
Heat exchanger type
Net weight
Outdoor fan type
Air flow volume
Fan motor output
Compressor Model
Output
Safety device
RAV-362AH8-PE RAV-462AH8-PE
Bronze white (Munsell 6Y7.5/1) Bronze white (Munsell 6Y7.5/1)
1,240 1,240
930 930
385 385
107 115
Finned tube Finned tube
Propeller fan Propeller fan
6,000 6,000
39+63 39+63
YH406JA YH506JA
3.0 3.75
High pressure switch, Fuse, Overload relay,
Crankcaseheater, Inner overloadrelay
High pressure switch, Fuse, Overload relay,
Crankcaseheater, Inner overloadrelay
kg
m
3
/h
kW
W
CEILING PANEL Model
Appearance colour
Dimensions Height
Width
mm
mm
Depth mm
kgNet weight
Air filter
Flexible duct
Blowout unit
Suction canvas
Long-life filter kit
Built-in duct filter kit
RBC-B460PE(W) RBC-B460PE(W)
Silky mist (Munsell 1Y8.9/0.5) Silky mist (Munsell 1Y8.9/0.5)
40
1,4301,430
500 500
7
Washable Washable
7
RBC-FD202E
RBC-BÚ1E(W)
RBC-CA460BE
RBC-LK460BE
RBC-DK461BE-P
Specifications are subject to change without notice.
* Note 1: These mean actual length.
* Note 2: (ø22) should be used when length of pipe exceeds 30m.
40
mmAq
mmAq
10.8
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-6-
MODEL
ITEM RAV-162CH-PE
4.5Cooling capacity kW
Specificationsaresubjecttochangewithoutnotice.
* Note 1 : These mean actual length.
50 HEATINGCOOLING
2.3 2.2
Powersource
Power consumption
Powerfactor 90 90
Running current 11.1 10.6
Starting current
Operating noise (SPL)
Refrigerant
60
42/39/36
R-22
1.6
35
Refrigerant control
Interconnection pipe
Ø 12.7
Flare
Ø 6.4
Flare
7.5
Hz
kW
%
A
A
dB(A)
dB(A)
kg
g/m
mm
m
Indoor unit (High, Med, Low)
Outdoor unit
Name of refrigerant
Charge volume
Add. volume (20-30m)
Larger side size
Coupler style
Smaller side size
Coupler style
Standardlength
Maximum length
(of one way) *1 m30
Maximum height
Indoor unit height m15
Outdoor unit height m30
Condensate drain pipe diameter mm
INDOORUNIT Model
RAV-162CH-PE
Appearance colour Silky mist
Capillary tube & Expansion valve
50
Dimensions Height mm 188
1,030
Width mm
Depth mm 640
Net weight kg 24
Heat exchanger type Finned tube
Indoor fan type Multi-bladefan
Air volume m
3
/h 780
Fan motor output W34
Air filter Washable
OUTDOOR UNIT Model RAV-162AH-PE
Appearance colour Bronze white (Munsell 6Y7.5/1)
Dimensions Width mm
Depth mm
Height mm 740
880
310
Net weight kg 61
Heat exchanger type
Ø 20 (ID)
Finned tube
Outdoor fan type Propeller fan
Air flow volume m
3
/h 2,700
Fan motor output W39
PH250X3-4LS
Compressor Model
Output kW 2.0
Protective device Highpressureswitch, Fuse, Crankcaseheater,Overloadrelay,Bimetal thermostat
mm
Heatingcapacity 5.0kW
1Phase
V220-240
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-7-
ITEM MODEL RAV-262CH-PE RAV-262CH-PE
Maximum height
Indoor unit height
kW 7.1Cooling capacity
Heatingcapacity kW 7.9
Powersource Phase V
Hz
1 3
220-240 380-415
50
COOLING HEATING COOLING HEATING
3.0 2.75 2.8 2.7
88 87 86 85
14.8 13.8 4.7 4.6
Power consumption kW
Powerfactor %
Running current A
Starting current 25
Operating
noise (SPL) Indoor unit dB (A) 45/41/37
53
R-22
2.35
60
Outdoor unit dB (A)
Refrigerant
Name of refrigerant
Charge volume kg
Add. volume (20-30m) g/m
Capillary tube & Expansion valve
Interconnection
pipe
Larger side size mm ø 15.9
Coupler style Flare
Smaller side size mm ø9.5
Coupler style Flare
Standardlength m7.5
Maximum length
(of one way) *1 m30
15
Outdoor unit height
m
m30
Condensate drain pipe diameter ø 20 (ID)
INDOORUNIT Model RAV-262CH-PE
Appearance colour Silky mist
Dimensions Height
mm
mm 188
Width mm 1,230
Depth mm 640
Net weight kg 28
Heat exchanger type Finned tube
Indoor fan type Multi-bladefan
Air volume m
3
/h 1,200
Fan motor output W34
Washable
80
Air filter
Refrigerant control
RAV-262AH-PE RAV-262AH8-PE
Bronze white (Munsell 6Y7.5/1)
790
880
310
80
Finned tube
Propeller fan
3,000
63
PH330X3-4MS YH330X3-MS
2.2 2.2
High pressure switch, Fuse, Bimetal thermostat,
Crankcase heater, Inner overload relay High pressure switch, Fuse, Overcurrent relay, Crankcase heater, Thermostat, Return-Lock
OUTDOOR UNIT Model
Appearance colour
Dimensions Height mm Width mm
Depth mm
Heat exchanger type
Net weight
Outdoor fan type
Air flow volume
Fan motor output
Compressor Model
Output
Safety device
A
kg
m
3
/h
kW
W
Specificationsaresubjecttochangewithoutnotice.
* Note 1 : These mean actual length.
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-8-
MODEL
ITEM RAV-362CH-PE RAV-462CH-PE
kW 10.5 13.0
Refrigerant control
Phase
V
Hz
Power consumption kW
Powerfactor %
Running current A
Starting current
Indoor unit (High, Med, Low) dB (A)
Outdoor unit dB (A)
Name of refrigerant
Refrigerant kg
Add. volume (20-50m) g/m
Interconnection
pipe
Larger side size *2 mm
Coupler style
Smaller side size mm
Coupler style
Standardlength m
Maximum length
(of one way) *1 m
Outdoor unit height m m
Condensate drain pipe diameter
INDOORUNIT Model
Appearance colour
Dimensions Height
mm
mm
Width mm
Depth mm
Net weight kg
Heat exchanger type
Indoor fan type
Air volume m
3
/h
Fan motor output W
Air filter
OUTDOOR UNIT Model
Appearance colour
Dimensions Height mm
Width mm
Depth mm
Heat exchanger type
Net weight
Outdoor fan type
Air flow volume
Fan motor output
Compressor Model
Output
Safety device
3
380-415 3
380-415
COOLING HEATINGCOOLING HEATING
4.2
89
6.8
3.6
87
6.0
5.15
87
8.5
4.9
88
8.0
42
47/43/40
55
R-22
3.4
50
Capillary tube & Expansion valve
ø 19 (ø22)
Flare
ø9.5
Flare
7.5
50
49/45/41
55
R-22
3.9
50
Capillary tube & Expansion valve
ø 19 (ø22)
Flare
ø9.5
Flare
7.5
Indoor unit height 20 20
50 50
Silky mist Silky mist
RAV-362CH-PE RAV-462CH-PE
ø 20 (ID) ø 20 (ID)
50 50
240 240
1,430 1,630
640 640
39 44
Finned tube Finned tube
Multi-bladefan Multi-bladefan
1,680 2,100
75 75
Washable Washable
RAV-362AH8-PE RAV-462AH8-PE
Bronze white (Munsell 6Y7.5/1) Bronze white (Munsell 6Y7.5/1)
1,240 1,240
930 930
385 385
107 115
Finned tube Finned tube
Propeller fan Propeller fan
6,000 6,000
39+63 39+63
YH406JA YH506JA
3.0 3.75
High pressure switch, Fuse, Overload relay,
Crankcase heater, Inner overload relay
High pressure switch, Fuse, Overload relay,
Crankcase heater, Inner overload relay
A
mm
kg
m
3
/h
kW
Operating
noise (SPL)
Charge volume
Maximum height
W
Powersource
Cooling capacity
Heatingcapacity
50 50
kW 10.8 13.8
Specificationsaresubjecttochangewithoutnotice.
* Note 1 : These mean actual length.
* Note 2 : (ø22) should be used when the length of pipe exceeds 30m.
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-9-
MODEL
ITEM RAV-162KH(W)-PE
4.5
kW
kW 5.0Heatingcapacity
Cooling capacity
1
50 HEATINGCOOLING
2.3 2.2
Powersource
Power consumption
Powerfactor 90 90
Running current 11.1 10.6
Starting current
Operating noise (SPL)
Refrigerant
60
45/40/38
R-22
1.6
35
Refrigerant control
Interconnection pipe
Ø 12.7
Flare
Ø 6.4
Flare
7.5
Hz
kW
%
A
A
dB(A)
dB(A)
kg
g/m
mm
m
Indoor unit (High, Med, Low)
Outdoor unit
Name of refrigerant
Charge volume
Add. volume (20-30m)
Larger side size
Coupler style
Smaller side size
Coupler style
Standardlength
Maximum length
(of one way) *1 m30
Maximum height
Indoor unit height m15
Outdoor unit height m30
Condensate drain pipe diameter mm
INDOORUNIT Model RAV-162KH(W)-PE
Appearance colour Silky mist
Capillary tube & Expansion valve
50
Dimensions Height mm 370 1,020Width mm
Depth mm 200
Net weight kg 19
Heat exchanger type Finned tube
Transverse flow fan
Air volume m
3
/h 780
W27
Washable
OUTDOOR UNIT Model RAV-162AH-PE
Appearance colour Bronze white (Munsell 6Y7.5/1)
Width mm
Depth mm
Height mm 740
880
310
Net weight kg 61
Ø 20 (ID)
Outdoor fan type Propeller fan
Air flow volume m
3
/h 2,700
Fan motor output W39
PH250X3-4LS
Compressor Model
Output kW 2.0
Protective device Highpressureswitch, Fuse, Crankcaseheater,Overloadrelay,Bimetal thermostat
mm
220-240
Finned tube
Indoor fan type
Fan motor output
Air filter
Dimensions
Heat exchanger type
Specificationsaresubjecttochangewithoutnotice.
* Note 1 : These mean actual length.
Phase
V
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-10-
ITEM MODEL RAV-262KH(W)-PE RAV-262KH(W)-PE
Indoor unit height
Cooling capacity
Heatingcapacity
kW
kW
7.1
7.9
Powersource
Phase
V
1 3
220-240 380-415
COOLING HEATING COOLING HEATING
3.0 2.75 2.8 2.7
88 87 86 85
14.8 13.8 4.7 4.6
Power consumption kW
Powerfactor %
Running current A
Starting current 25
Indoor unit dB (A) 46/42/38
53
R-22
2.35
60
Outdoor unit
Refrigerant
Name of refrigerant
Charge volume kg
Add. volume (20-30m) g/m Capillary tube & Expansion valve
Interconnection
pipe
Larger side size mm ø 15.9
Coupler style Flare
Smaller side size mm ø9.5
Coupler style Flare
Standardlength m7.5
Maximum length
(of one way) *1 m30
15
Outdoor unit height m m30
Condensate drain pipe diameter ø 20 (ID)
INDOORUNIT Model RAV-262KH(W)-PE
Appearance colour Silky mist
Dimensions
Height
mm
mm 370
Width mm 1,350
Depth mm 200
Net weight kg 25
Heat exchanger type Finned tube
Indoor fan type Transverse flow fan
Air volume m
3
/h 1,200
Fan motor output W27
80
Air filter
Refrigerant control
RAV-262AH-PE RAV-262AH8-PE
790
880
310
80
Finned tube
Propeller fan
3,000
63
PH330X3-4MS YH330X3-MS
2.2 2.2
High pressure switch, Fuse, Bimetal thermostat,
Crankcase heater, Inner overload relay High pressure switch, Fuse, Overcurrent relay, Crankcase heater, Thermostat, Return-Lock
OUTDOOR UNIT Model
Appearance colour
Dimensions
Height mm
Width mm
Depth mm
Heat exchanger type
Net weight
Outdoor fan type
Air flow volume
Fan motor output
Compressor Model
Output
Safety device
A
kg
m
3
/h
kW
W
Specificationsaresubjecttochangewithoutnotice.
* Note 1 : These mean actual length.
Operating
noise (SPL) dB (A)
Maximum height
Bronze white (Munsell 6Y7.5/1)
Washable
Hz 50
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