TPS Blue M DC 146 Series Manual

BLUE M
Blue M - - DC 146 Series Industrial Ovens, Models DC, DCW, DCI, DCC Page 1
INDUSTRIAL OVEN
OPERATION & MAINTENANCE MANUAL
DC 146 SERIES
MODEL No. DCxxx
S/N xxxxxxxxxx, O/N xxxxx
TEMPERATURE CONTROLLER
Blue M Stat 350 Yokogawa UT350
Blue M Pro 350 Yokogawa UP350
Blue M Pro 550 Yokogawa UP550
Blue M Pro 750 Yokogawa UP750
Watlow F4 
2821 Old Route 15
New Columbia, PA 17856
570-538-7200 Fax: [phone]
Rev. 04/21/11

BLUE M
Blue M - - DC 146 Series Industrial Ovens, Models DC, DCW, DCI, DCC Page 2
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BLUE M
Blue M - - DC 146 Series Industrial Ovens, Models DC, DCW, DCI, DCC Page 3
SECTION Page
INFORMATION
1.0 COMPANY INFORMATION & ASSISTANCE ____________________________________ 6
2.0 SAFETY WARNINGS & SYMBOLS ___________________________________________ 7,8
3.0 PRODUCT SPECIFICATIONS & OVERVIEW
3.1 Application & Specifications _________________________________________________ 9
3.2 Conditioning Functions _____________________________________________________ 10
3.3 Equipment and Control Features _____________________________________________ 10-12
3.4 Operating Parameters and Requirements _______________________________________ 12
4.0 DRAWINGS, INFORMATION, and VENDOR INSTRUCTION LISTINGS ______________ 13
5.0 INSTALLATION INSTRUCTIONS
5.1 Delivery and Uncrating of Unit ________________________________________________ 14
5.2 Location and Installation of Unit ______________________________________________ 14
5.3 Equipment Access & Features
5.3.1 Models DC & DCW ________________________________________________________ 15-17
5.3.2 Model DCI _______________________________________________________________ 18,19
5.3.3 Model DCC ______________________________________________________________ 20
5.4 Exhaust Connection (Models DC & DCW) _____________________________________ 21
5.5 Water Supply Connections (for Cooling Coil - as applicable) ________________________ 22
5.6 Inert Gas Supply Connection for Model DCI _____________________________________ 23,24
5.7 Inert Gas Supply Connection for Model DCC ____________________________________ 25,26
5.8 Chamber Venting for Models DCI & DCC _______________________________________ 27
5.9 Compressed Air Supply Connection for Pneumatic Door Lock (Optional) ______________ 28
5.10 Power Supply Specifications and Connection ____________________________________ 29-31
5.11 Application of Power _______________________________________________________ 32
TABLE OF CONTENTS

BLUE M
Blue M - - DC 146 Series Industrial Ovens, Models DC, DCW, DCI, DCC Page 4
SYSTEMS and CONTROL
6.0 AIR CIRCULATION SYSTEM
6.1 System Overview _________________________________________________________ 33-35
6.2 Basic Workspace Airflow Description __________________________________________ 36-38
6.3 Adjustment of Air Intake & Exhaust Dampers for Model DC / DCW ___________________ 39,40
6.3.1 One-Pass Airflow System ___________________________________________________ 41
6.3.2 Full Recirculated Airflow System ______________________________________________ 41
6.3.3 One-Pass & Full Recirculated Airflow Diagrams __________________________________ 41
6.3.4 Adjustment of ASTM Air Intake & Exhaust Dampers ______________________________ 42
6.4 Airflow Description for Models DCI and DCC ____________________________________ 43
6.4.1 Model DCI & DCC Airflow Diagrams ___________________________________________ 43
6.5 HEPA & ULPA Filtration for Model DCC ________________________________________ 44,45
7.0 INERT GAS CONTROL SYSTEMS
7.1 Model DCI Gas Control System ______________________________________________ 46,47
7.2 Model DCC Gas Control System ______________________________________________ 48
8.0 OXYGEN ANALYZER / TRANSMITTER (Optional)
8.1 Overview ________________________________________________________________ 49
8.2 Equipment Operation ______________________________________________________ 49
8.3 Series 2000 / 2510 Percent Oxygen Units ______________________________________ 50
8.4 Series 3000 / 3510 Trace Oxygen Units ________________________________________ 50
8.5 Analyzer and Transmitter Equipment Differences _________________________________ 50
8.6 Optional Inert Gas Injection Rate Control _______________________________________ 50
9.0 ELECTRIC HEATING SYSTEM & CONTROL ___________________________________ 51
10.0 COOLING SYSTEMS & CONTROL
10.1 Cooling with Ambient Air – Model DC / DCW ____________________________________ 52
10.2 Cooling with Water-Cooled Coil – Optional ______________________________________ 52
11.0 TEMPERATURE CONTROLLERS
11.1 Temperature Control _______________________________________________________ 53
11.2 Non-Profiling Type Controllers ________________________________________________ 53
11.3 Profiling Type Controllers – Optional ___________________________________________ 54,55
12.0 OVERTEMPERATURE PROTECTION ________________________________________ 56

BLUE M
Blue M - - DC 146 Series Industrial Ovens, Models DC, DCW, DCI, DCC Page 5
OPTIONAL EQUIPMENT and FEATURES
13.0 PROCESS TIMER – EAGLE SIGNAL B856 (Optional) ___________________________ 57
14.0 24 HR / 7 DAY DIGITAL TIMER – GRASSLIN DIGI 20E (Optional) __________________ 58
15.0 24 HR / 7 DAY DIGITAL TIMER – GRASSLIN FM1D (Optional) ____________________ 59
16.0 DOOR LIMIT SWITCH OPERATION (Optional) _________________________________ 60
17.0 ELECTRO - MECHANICAL DOOR LOCK OPERATION (Optional) __________________ 60
18.0 PNEUMATIC DOOR LOCK OPERATION ______________________________________ 61
19.0 LIGHT TOWER OPERATION ________________________________________________ 61
20.0 CHART RECORDER (Optional) _____________________________________________ 62
CHAMBER OPERATION & MAINTENANCE
21.0 SEQUENCE of OPERATION ________________________________________________ 63-67
22.0 PREVENTATIVE MAINTENANCE ____________________________________________ 68
22.1 Maintenance Checks / Procedures ____________________________________________ 68-70
22.2 Preventative Maintenance Schedule / Log ______________________________________ 71
SUPPLEMENTAL INSTRUCTIONS