TR-Electronic ID-200 User manual

Rotary
Encoders
Linear Encoders Motion System
TR - E - BA - GB - 0022 - 01 11/23/2009
ID-200
User Manual
Bus-Capable Optical Data Transmission ID-200

Contents
©TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany
Page 2 of 71 TR - E - BA - GB - 0022 - 01 11/23/2009
TR-Electronic GmbH
D-78647 Trossingen
Eglishalde 6
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
http://www.tr-electronic.de
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tection. Use of this Manual by third parties in contravention of copyright regulations is
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and modification require the written content of the manufacturer. Offenders will be
liable for damages.
Subject to amendments
Any technical changes that serve the purpose of technical progress, reserved.
Document information
Release date/Rev. date: 11/23/2009
Document rev. no.: TR - E - BA - GB - 0022 - 01
File name: TR-E-BA-GB-0022-01.DOC
Author: MÜJ
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Contents
Printed in the Federal Republic of Germany ©TR-Electronic GmbH 2009, All Rights Reserved
11/23/2009 TR - E - BA - GB - 0022 - 01 Page 3 of 71
Contents
Contents ..................................................................................................................................................3
Revision index ........................................................................................................................................6
1 General Information ............................................................................................................................7
1.1 Explanation of symbols..........................................................................................................7
1.2 EC Declaration of conformity.................................................................................................7
1.3 Short description....................................................................................................................7
1.4 Features of the ID-200...........................................................................................................8
1.5 Operating principle.................................................................................................................8
2 Safety Notices......................................................................................................................................9
2.1 Safety standards....................................................................................................................9
2.2 Intended use..........................................................................................................................9
2.3 Working safely .......................................................................................................................9
2.4 Organizational measures.................................................................................................... 10
3 Technical Data .................................................................................................................................. 11
3.1 General technical data........................................................................................................ 11
3.2 Dimensioned drawing .........................................................................................................13
4 Order Designations .......................................................................................................................... 14
5 Mounting / Installation (all device variants)................................................................................... 15
5.1 Mounting and alignment ..................................................................................................... 15
5.2 Arrangement of adjacent transmission systems................................................................. 16
5.3 Cascading (series connection) of several ID-200 data paths............................................. 17
5.4 Electrical connection........................................................................................................... 19
5.4.1 Electrical connection - devices with screwed cable glands and terminals ......... 19
5.4.1.1 Supply voltage .................................................................................... 20
5.4.1.2 Switching input.................................................................................... 21
5.4.1.3 Switching output.................................................................................. 21
5.4.2 Electrical connection - devices with M12 connectors ......................................... 22
5.4.2.1 Supply voltage .................................................................................... 23
5.4.2.2 Switching input.................................................................................... 23
5.4.2.3 Switching output.................................................................................. 23
6 PROFIBUS / RS 485 .......................................................................................................................... 24
6.1 PROFIBUS connection – devices with screwed cable glands and terminals..................... 24
6.1.1 Converting the PROFIBUS model with terminals to M12 connectors ................ 25
6.1.2 Conversion to M12 connectors........................................................................... 25
6.2 PROFIBUS connection - devices with M12 connectors ..................................................... 26
6.2.1 Termination for devices with M12 connectors .................................................... 27
6.3 Device configuration PROFIBUS........................................................................................ 28
6.3.1 Termination for devices with screwed cable glands and terminals .................... 28
6.3.2 Adjustment of the transmission rate ................................................................... 28
6.3.3 Changeover PROFIBUS / RS 485 (default: 'Off' = PROFIBUS)......................... 28
6.4 LED Indicators PROFIBUS................................................................................................. 29

Contents
©TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany
Page 4 of 71 TR - E - BA - GB - 0022 - 01 11/23/2009
7 INTERBUS 500 kBit/s / RS 422 ........................................................................................................ 30
7.1 Electrical connection INTERBUS 500 kBit/s ...................................................................... 30
7.2 Device configuration INTERBUS 500 kBit/s / RS 422........................................................ 31
7.2.1 Device configuration INTERBUS........................................................................ 31
7.2.2 Device configuration RS 422 .............................................................................. 32
7.3 LED indicators INTERBUS 500 kBit/s / RS 422................................................................. 32
8 INTERBUS 2 MBit/s Fibre Optic Cable ...........................................................................................33
8.1 Fibre optic cable connection INTERBUS 2 MBit/s ............................................................. 33
8.2 Device configuration INTERBUS 2 MBit/s fibre optic cable ............................................... 34
8.3 LED indicators INTERBUS 2 MBit/s fibre optic cable......................................................... 35
9 Data Highway + (DH+) / Remote I/O (RIO) ...................................................................................... 36
9.1 Electrical connection DH+ / RIO......................................................................................... 36
9.2 Device configuration DH+ / RIO ......................................................................................... 37
9.3 LED indicators DH+ / RIO................................................................................................... 38
10 DeviceNet / CANopen..................................................................................................................... 39
10.1 Electrical connection DeviceNet / CANopen .................................................................... 40
10.1.1 Bus transceiver and device supplied via separate power connection.............. 41
10.1.2 Bus transceiver supplied via bus cable, device supplied separate .................. 41
10.1.3 Bus transceiver and device supplied via bus cable.......................................... 42
10.1.4 Installation and connection of the optional M12 connectors............................. 43
10.1.4.1 Conversion to M12 connectors ......................................................... 43
10.2 Device configuration DeviceNet / CANopen..................................................................... 44
10.2.1 Baud rate conversion........................................................................................ 44
10.2.2 Sorting (switch S4.1)......................................................................................... 44
10.2.3 Bus lengths as a function of the baud rate ....................................................... 44
10.3 Wiring................................................................................................................................ 45
10.3.1 Termination....................................................................................................... 46
10.3.1.1 DeviceNet.......................................................................................... 46
10.3.1.2 CANopen .......................................................................................... 46
10.4 DeviceNet / CANopen LED indicators.............................................................................. 47
1.1 Interruption of the data transmission path .......................................................................... 48
10.4.1 Response upon interruption of the optical data transmission path................... 48
10.4.2 "Monitoring" of subscribers ............................................................................... 48
10.4.2.1 Heartbeat .......................................................................................... 48
10.4.2.2 Node / Life Guarding (CANopen)...................................................... 48
10.4.3 Response in the event of buffer overload......................................................... 49
10.4.4 Response in the event of errors on a sub-segment ......................................... 49
10.5 Important notices for system integrators .......................................................................... 49
10.5.1 Schematic drawing of the inner construction.................................................... 50
10.5.2 Timing ............................................................................................................... 51
10.5.3 Synchronous messages ................................................................................... 52
10.5.4 Other implementation notes.............................................................................. 52
11 Ethernet ........................................................................................................................................... 53
11.1 Ethernet connection - devices with screwed cable glands and terminals ........................ 53
11.2 Ethernet connection - devices with M12 connectors........................................................ 54
11.3 Device configuration Ethernet .......................................................................................... 55

Contents
Printed in the Federal Republic of Germany ©TR-Electronic GmbH 2009, All Rights Reserved
11/23/2009 TR - E - BA - GB - 0022 - 01 Page 5 of 71
11.3.1 Autonegotiation (Nway) .................................................................................... 55
11.3.2 Transmission rate conversion........................................................................... 55
11.3.3 Network expansion ........................................................................................... 55
11.4 Wiring................................................................................................................................ 56
11.4.1 ID-200 between switch/hub and terminal/PLC ................................................. 56
11.4.2 ID-200 between switch/hub and switch/hub ..................................................... 56
11.4.3 ID-200 between terminal/PLC and terminal/PLC.............................................. 56
11.4.4 Assignment of the RJ45 and M12 Ethernet cables .......................................... 57
11.4.4.1 RJ45 to RJ45 - 1 : 1 .......................................................................... 57
11.4.4.2 RJ45 to RJ45 - "Crossover".............................................................. 57
11.4.4.3 M12 plug - D-coded with open cable end ......................................... 57
11.4.4.4 M12 plug to M12 plug - D-coded ...................................................... 57
11.4.4.5 M12 plug, D-coded to RJ45 - 1 : 1.................................................... 58
11.4.4.6 M12 plug, D-coded to RJ45 - "Crossover"........................................ 58
11.4.5 Installing cable with RJ45 connector ................................................................ 58
11.5 LED Indicators Ethernet ................................................................................................... 59
11.6 Important notices for system integrators .......................................................................... 59
11.6.1 Typical bus configuration.................................................................................. 60
11.6.2 Timing ............................................................................................................... 61
11.6.2.1 Sequence diagram............................................................................ 61
11.6.2.2 Description of time segments ........................................................... 61
11.6.2.3 Signal delay ...................................................................................... 62
11.6.2.4 Examples 10Base-T Ethernet........................................................... 62
11.6.2.5 Examples 100Base-TX Ethernet ...................................................... 62
12 Commissioning / Operation (all device models) ......................................................................... 63
12.1 Indicator and operating elements ..................................................................................... 63
12.2 Operating modes .............................................................................................................. 64
12.2.1 Changing the operating mode .......................................................................... 64
12.3 Initial commissioning......................................................................................................... 65
12.3.1 Switch on device / function check..................................................................... 65
12.3.2 Fine adjustment ................................................................................................ 65
12.4 Operation .......................................................................................................................... 66
13 Maintenance.................................................................................................................................... 67
13.1 Cleaning............................................................................................................................ 67
14 Diagnostics and Troubleshooting ................................................................................................ 68
14.1 Status display on the device............................................................................................. 68
14.2 Diagnostic mode............................................................................................................... 68
14.3 Troubleshooting................................................................................................................ 69
15 Accessories .................................................................................................................................... 70
15.1 Contact assignment of PWR IN for voltage supply .......................................................... 70
1.2 PROFIBUS ......................................................................................................................... 70
1.2.1 Terminator plug PROFIBUS ............................................................................... 70
15.2 DeviceNet / CANopen ...................................................................................................... 71
1.3 Ethernet .............................................................................................................................. 71