Tre Spade SO 160 Operating instructions

BONE SAW
SO 160
Bone Saw CE blade 1600
mm painted
SO 160 PRO
Bone Saw CE blade 1600
mm anodised
SO 180 PRO
Bone Saw CE blade 1800
mm anodised
User and Maintenance Manual
Original Instructions - Vers. 1.0
ALL RIGHTS RESERVED - REPRODUCTION PROHIBITED
FACEM SPA Via Fabbriche, 11/C - 10141 Turin (TO) - ITALY
Phone: [phone] Fax: [phone]
e-mail: [e-mail] - www.trespade.it
EVSO
ENG

FACEM SPA - TURIN (TO) ITALY
BONE SAW P. 2 of 97 USER AND MAINTENANCE MANUAL 1.0
Summary
General Data 7
Version of the User and Maintenance Manual 8
Official Language of Preparation of the User And Maintenance Manual 8
Purpose of the User and Maintenance Manual 8
Employee Recipients of the User and Maintenance Manual 9
Definitions of the Employee Recipients of the User and Maintenance Manual 9
Preservation of the User and Maintenance Manual 10
Request A Copy of the User and Maintenance Manual 10
Recommendations Concerning the use of the User and Maintenance Manual 10
Colours Used 11
Basic Pictograms Used 11
Specific Pictograms 12
Warranty Information 13
Warranty Duration 13
Warranty Terms and Conditions 13
Ordering Spare Parts 13
Colours and Safety Signs 15
Safety Colour 15
Contrast Colour 15
Geometric Forms and General Meaning 16
Units of Measurement Used Within the Manual 17
Instruction, Information and Training Delivered 18
Personal Protective Equipment (PPE) 20
Choice of PPE 20
Obligations of the Employer 21
PPE Leaflet 21
Delivery of PPE 21
To be Read Immediately 23
Directives Applied 24
Use 24
Contraindications Of Use 25
Description 26
Structure 28
Bone Saw 29
Machine Powering 30
Motors and Mechanisms 31
Transmission: Motor Pulley, Idler Pulley 32
Blade 33
Portioning machine 34
Pusher 35
Blade guard 36
Blade guide 37
Cutting Surface 38
Door 39
Opening (closure) door 40

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Monitoring of the State of the Door 41
Safety Switch 41
Replacing the Blade 42
Blade Extraction 42
Blade Insertion 43
General Rules 44
Adjustments 45
Blade Position Adjustment 45
Upper Pulley Tilt Adjustment 46
Blade Voltage Adjustment 48
Portioning Machine Adjustment 49
Blade Guard, Blade Guide and Blocks Adjustment 50
Electrical Panel 52
Commands 53
Run Cycle Button 54
Stop Cycle Button 54
Mushroom Stop Button 55
Transportation and Movement 57
Grip Points and Handling 57
Dimensional Characteristics 58
Installation 59
Lighting 61
Lighting Requirements 61
Tasks and Position of the Worker 63
Energy Requirements 64
Electricity 64
Power Line Connection 65
Check Correct Rotation Direction 66
Machine Preparation 67
Programming the Machine 67
Work Cycle 68
General Warnings during Processing 71
Residual Risk 72
Maintenance 76
Maintenance Management 76
General Maintenance Conditions 77
Routine Maintenance 78
Preventive Maintenance 78
Scheduled Maintenance: 78
Corrective Maintenance, Fault Maintenance 78
Maintenance Table 79
Cleaning 80
General Indications 80
Cleaning Operations 82
Inspection of the Machine during Cleaning 83
Mechanisms, Components Subject to Friction, Rotary Parts, Etc. 83
Electric System and Control System 83

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Machine Disposal 84
Dismantling 85
Directive 2002/96
-
Electrical and Electronic Equipment Waste (WEEE)
86
Directive 2002/95 - Restriction of the Use of Certain Hazardous Substances in
Electrical And Electronic Equipment (Rohs)
86
Implementation and Testing 86
Warning Signs 87
CE Marking 87
General Safety Precautions 88
General Safety Warnings 88
Obligations of the Employer where the Machine is being Used 88
Vibrations Generated By The Machine 89
Airborne Noise Generated by the Machine 89
Electromagnetic Fields Exposure Assessment (Emc) 93
Internal Control Board 94
"EC" Declaration of Conformity. 95
Certification of Correct Installation and Testing for the Purchaser 96
Certification of Correct Installation and Testing for the Manufacturer 97

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Index of figures
Figure 1 - Pictograms Obligation of Use of PPE 20
Figure 2 - Specific Pictograms Intended Use of PPE 20
Figure 3 - General View Painted Model 26
Figure 4 - General View Anodised Model 27
Figure 5 - Internal View Painted Model 27
Figure 6 - Cut Diagram 29
Figure 7 - Machine Powering 30
Figure 8 - Electric Motor 31
Figure 9 - Transmission Pulleys 32
Figure 10 - Blade 33
Figure 11 - Portioning Machine 34
Figure 12 - Pusher 35
Figure 13 - Blade Cover 36
Figure 14 - Blade Guide 37
Figure 15 - Cutting Surface 38
Figure 16 - Door 39
Figure 17 - Door Opening 40
Figure 18 - Safety Switch 41
Figure 19 - Blade Cover Extraction 42
Figure 20 - Blade Extraction 43
Figure 21 - Blade Position Adjustment 45
Figure 22 - Upper Pulley Tilt Adjustment 46
Figure 23 - Blade Voltage Adjustment 48
Figure 24 - Portioning Machine Adjustment 49
Figure 25 - Blade Guard and Blade Guide Height Adjustment 50
Figure 26 - Blade Guide Blocks Adjustment 51
Figure 27 - Electrical Panel 52
Figure 28 - Commands 53
Figure 29 - Run Cycle Button 54
Figure 30 - Stop Cycle Button 54
Figure 31 - Mushroom Stop Button 55
Figure 32 - Machine Support Feet 60
Figure 33 - Machine Positioning 62
Figure 34 - Tasks and Positions Assumed by the Worker 63
Figure 35 - Electrical Connection 65
Figure 36 - Machine Rotation Direction Change 66
Figure 37 - Work Cycle: Cutting 69
Figure 38 - Work Cycle: Piece Removal 70
Figure 39 - Warning Signs 87

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Index of Tables
Table 1 - Meaning of Safety Colours 15
Table 2 - Meaning of Contrast Colours 15
Table 3 - Units of Measurement 17
Table 4 - Instruction, Information and Training Delivered 19
Table 5 - PPE Delivery Recording Form 21
Table 6 - Dimensions and Mass of Packed Machine 57
Table 7 - Dimensional Characteristics 58
Table 8 - Electrical Characteristics 64
Table 9 - Noise Values Recorded 91
Table 10 - Emc Evaluation 93
The symbol indicates the presence of a part to be filled in

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General information
Manufacturer: FACEM SPA
Via Fabbriche, 11/C
10141 TURIN (TO) ITALY
Tel. [phone] [phone] Fax [phone]
e-mail: [email protected]
web: www.trespade.it
Name: BONE SAW
Model
SO 160 SO 160 PRO SO 180 PRO
Serial number
Year of
construction
Customer
Repairer

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BONE SAW P. 8 of 97 USER AND MAINTENANCE MANUAL 1.0
Version of the User and Maintenance Manual
This version of the manual is Vers. 1.0 of July 2014 (Original Instructions), prepared in
compliance with:
Machine Directive 2006/42 /EC - Annex I (Essential Requirements of safety and health
protection relating to the design and construction of machinery) - 1.7.4. Instructions;
EN 62079: 2002 Preparation of Instructions - Structure, content and presentation;
UNI 10893: 2000 Product technical documentation - Instructions for use - Arrangement and
order of the contents.
Official language of preparation of the User and Maintenance Manual
The official language of preparation of the User and Maintenance Manual is Italian.
The original manual shows on the front cover the wording "Original instructions - Vers. X.Y”. In
the other countries belonging to the EU, the User and Maintenance Manual in Italian is
accompanied by a translation into the relevant language; the version translated by the
manufacturer on the front cover shows the following wording (in the relevant language)
"Translation of the original instructions"
The manufacturer disclaims any liability for translations made without its permission.
Purpose of the User and Maintenance Manual
The User and Maintenance Manual is an integral part of the machine and is delivered with
the same.
The purpose of this manual is to assist employees who will be operating the machine
during all the life stages of the same in order to carry out their duties in safety. The
recipients of the User and Maintenance Manual are listed in the relevant paragraph.
The contents include all the information necessary to:
identify the qualifications that must be held by the machine operators such as:
installers, operators and maintenance technicians;
acquire knowledge relating to the pictograms shown on the machine;
perform handling operations on the machine;
unpack the machine;
 correctly position the machine;
 connect the machine to the energy supply sources;
gain knowledge of the correct and safe use of the machine as defined by the
manufacturer;
acquire knowledge of the unintended and non permitted uses of the machine as
defined by the manufacturer;
acquire knowledge concerning the technical specifications of the machine;
acquire knowledge of the functioning of the machine and its limits;
gain knowledge regarding the need for the use of Personal Protection Devices
becoming familiar with the procedures for the safe performance of preventive
maintenance on the machine;
becoming familiar with the procedures for the safe performance of cleaning on the
machine;
becoming familiar with the procedures for the management of waste that may be
produced by the machine;
becoming familiar with the procedures for the safe decommissioning of the machine

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Employee Recipients of the User and Maintenance Manual
The employee recipients of this manual are:
the handlers;
the transporters;
the installers;
the users;
the maintenance technicians;
the repairers;
the breakers
Definitions of the employee recipients of the user and maintenance manual
Handlers
They must be able to prepare, if necessary, the product in relevant packaging, and to verify
the correct position with respect to the packaging, closing it adequately.
They must, if necessary, perform unpacking in compliance with the instructions indicated in
the user and maintenance manual and/or on the packaging. The operations described
above are performed with the help of lifting devices where necessary in conditions of safety
for persons, for the product and for the environment.
Transporters
They must be able to place the product, possibly packaged, on a means of transport, if
necessary with the aid of lifting and containment devices, to adequately stow it and position
it, to transport the same product to its destination and offload it from the means of
transport, performing in reverse the afore-mentioned operations, and perform all these
operations in conditions of safety for persons, for the product and for the environment.
Installers
They must place, by express or implicit delegation of the purchaser and with the
cooperation of the seller, the product in conditions of safe operation for persons, for the
product itself and for the environment, providing the user/operator with the basic
information of use and maintenance in conditions of safety.
Maintenance
Technicians
They must perform the normal operations of control, verification, adjustment and, possibly,
minor repairs, according to the maintenance plan provided by the manufacturer and in
conditions of safety for persons, for the product and for the environment.
Repairers
They must perform diagnosis of faults and abnormal behaviour of the product, possibly
referring to the information provided by the user, rectify damage, carrying out the
necessary repairs, replacements and adjustments that will restore the product to a state of
ability to function correctly and in a safe condition for persons, for the product itself and for
the environment.
Breakers
They must be able to recognise when decommissioning of the product and removal of the
parts that constitute it is convenient and where necessary selecting the appropriate
materials,eliminating safely and correctly from an environmental perspective any non-
reusable parts and consigning the others to recycling.

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Users/Operators
They must be able to operate the product in conditions of safety for persons, for the
product itself and for the environment, carry out a basic diagnosis of the faults and
abnormal operating conditions and perform simple adjustment, verification and
maintenance operations.
Preservation of the User and Maintenance Manual
The manual should be retained for future reference, in a safe
place and accessible to all persons that may need to consult it.
The manual must always accompany the machine, both in the
case of resale and in the case of lease/ceased lease.
Request a copy of the User and Maintenance Manual
In case of loss or deterioration of the Manual, the user is advised to promptly request a new
copy from the manufacturer indicating the specific references reported in the General
Information section.
Recommendations concerning the use of the User and Maintenance
Manual
The machine must not be used by persons who have not read,
understood and learned the instructions contained in this Manual and in
any case, the machine must not be used by untrained personnel.
The instruction manual can in no way replace training of the
staff, especially in the case of particularly delicate operations.
READING THE USER MANUAL OF THE MACHINE WILL
FACILITATE RECOGNITION OF ANY HAZARDOUS
SITUATIONS WHICH MAY RESULT IN INJURY TO
ONESELF AND TO OTHERS.

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Colours used
Within this manual, the colours are used as indicated below.
Blue Application requirement
Red Prohibition
Orange Danger
Black Current information
Basic pictograms Used
The pictograms used in this manual are those that are internationally known and are based
on the symbols shown below
Indicates the presence of a hazard
Indicates the presence of a prohibition
Indicates the presence of a requirement

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Specific pictograms
Before carrying out any operation, read the User
and Maintenance Manual
Do not insert the lower limbs
Do not insert the upper limbs
Important note read carefully
OPERATOR
QUALIFIED
TECHNICIAN
HAZARDOUS
ZONE
EXPOSED
PERSON
ORDINARY
MAINTENANCE
SPECIALIST
MAINTENANCE
Person in charge of installing, operating, adjusting,
maintenance and cleaning of the machine
Specialist, specially trained and qualified to perform both
actions for the commissioning and start-up of the
machine and extraordinary maintenance or repairs that
require specific knowledge of the machine, its operation,
its safety devices and methods of intervention
Any zone within and/or in proximity to a machine in which
the presence of an exposed person constitutes a risk in
terms of the health and safety of such a person;
Any person that is wholly or partly in a hazardous zone
Series of preventive or other measures applied to the
machine by the operator and to the works such that these
fulfil all their functions for the entire service life
A series of operations performed by qualified
technicians

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Warranty Information
We would point out to the Manager in charge of the department of the company
where the "BONE SAW" machine will be installed, before using the same, is required
to inform all those who are involved in its operation of the conditions of its use and
of the relevant contraindications of use; this information is reported in this manual
and through which it is possible to obtain maximum performance from the machine.
Warranty duration
The warranty period agreed between the parties is established as months.
The Seller The Purchaser
Place Date
Note
In case of non-compliance with the duration of the warranty, the provisions of the Italian
Civil Code pursuant to Art. 1495 are applicable.
In other countries refer to the relevant legislation in force.
Warranty Terms and Conditions
All the electrical, electronic and mechanical parts subject to wear are not covered by the
warranty.
For the mechanical parts, the warranty only relates to the spare parts and not to labour or
the relevant transfer for assembly.
Any defective parts to be repaired must be sent to us Free Port and will be repaired and
returned to us Ex Works.
Ordering Spare Parts
Any ordering of spare parts must be accompanied by the following references; those
marked with an asterisk* are shown in this manual.
⇒ * Name of the machine
⇒
* Serial number
⇒
* Year of manufacture
⇒ Detail

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IMPORTANT
Within the manual there are two forms relating to the CORRECT INSTALLATION
AND TESTING PERFORMED.
These forms must be completed and signed following successful installation and
testing.
The first form must remain an integral part of this manual.
The second form must be sent to the Manufacturer of the machine. Indicate on the
form the date of commissioning of the machine
ATTENTION
Failure to complete the forms or their non-delivery to the manufacturer will void the
warranty.
The instructions, drawings and documentation contained in this manual
are of a confidential technical nature and the strict property of the
manufacturer and may not be reproduced in any way, in whole or in part.

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Colours and Safety Signs
The colours and safety signs used in this manual have been defined in accordance with the
requirements of the standard UNI 7543-1: DECEMBER 2004
Colours and safety signs Part 1: General prescriptions
The information regarding requirements of the standard is presented in order to improve
understanding of the contents of this manual.
Safety Colour
The colour of characteristics defined, to which a specific safety-related meaning is
assigned.
Safety Colour Contrast colour Application examples
Red
Stop
Prohibition
Stop Signal
Emergency stop device
Location of equipment
fire
Location of fire extinguisher
Yellow
(in the manual replaced by
orange for reasons of
readability)
Attention
Warning or hazard
Warning signs (fire hazards,
explosion, radiation, toxicity, etc.).
Green
Safety situations
Rescue equipment
Emergency department
Signs of passage and emergency exits
Emergency showers
First aid and rescue stations
Blue
Requirement or
prescription
Information
Sign of requirement to use PPE
Safety technical instructions
Table 1 - Meaning of safety colours
Contrast colour
Colour of defined characteristics, intended to emphasise another one.
Meaning Safety Colour Contrast colour
Colour of the sign
graph, symbol or
pictogram
Prohibition Red White Black
Location fire fighting
equipment Red
White White
Warning or hazard
Yellow (in the manual
replaced by orange for
reasons of readability
Black Black
Rescue or medical
assistance Green White White
Information requirement or
prescription Blue White White
Table 2 - Meaning of Contrast colours

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Geometric shapes and general meaning
Geometric Shape Meaning
Prohibition - Requirement or Prescription
Warning or Hazard
Rescue or medical assistance
Information
Location fire fighting equipment
Additional signal

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Units of measurement used in this manual
The units of measurement used are those defined by the "International Measurement
Units System" (SI).
Physical quantity
Symbol of
physical
quantity
Name of the SI unit
Symbol of
the SI unit
Voltage Vvolt V
Intensity of electric current I, i ampere A
Frequency Fhertz Hz
Power Pwatt W
Electrical resistance and
conductance
ROhm Ώ
Electric capacitance Cfarad F
Magnetic flux density Btesla T
Electric field intensity E
V/m
Magnetic field intensity H
A/m
Luminous intensity I
v
candle cd
Length lmetre m
Mass mkilogram kg
Temperature Tdegree Celsius °C
Time range tsecond s
Speed vmetre per m/s
Acceleration a
m/s
2
Force Fnewton N
Energy, work, heat E, Q joule J
Heat Qcalorie cal
Heat Q 1 cal = 4,187 J
Substance quantity ngrinders grin
d
Luminous intensity I
v
candle cd
Illuminance lux lx
Sound pressure level dB decibel
Pressure ppascal Pa
Pressure bar
1 bar = 0.1 MPa = 100 kPa = 1 000 hPa = 10
5
Pa
Table 3 - Unit of measurement

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Training, information and training carried out
Definitions
Training
An educational process through which to transmit to workers and to other persons
involved in the corporate system of prevention and protection the knowledge and
procedures useful for the acquisition of skills for the safe performance of their respective
tasks within the company and for the identification, reduction and management of risks.
Information
A set of activities aimed at providing knowledge for the identification, reduction and
management of risks in the workplace.
Instruction
A set of activities to workers concerning the correct use of equipment, machinery, systems,
substances and devices, including personal protective equipment, and the relevant work
procedures.
We would point out to the Manager in charge of the department of the company where the
"BONE SAW" machine will be installed, before using the same the requirement to inform all
those who are involved in its operation of the conditions of its use and of the relevant
contraindications of use. The objectives of such action should be to implement a thorough
training and instruction program in order to obtain, from employees, use of the machine in
conditions of maximum safety. During training, it is advisable to carry out tests to determine
the level of learning.
The information relating to the use of the machine and the related risks are reported in this
manual.
The employer must ensure that the machine operator is trained before commencing work
and consequently authorised for its use.
This information is in this manual also enables obtaining of maximum performance from
the machine.
THE DEPARTMENT MANAGER, BEFORE AUTHORISING
USE OF THE MACHINE, MUST ENSURE THE PROVISION OF
INFORMATION, TRAINING AND INSTRUCTION EITHER
PERSONALLY OR DELEGATED TO A THIRD PARTY.
THE TRAINING MUST END WITH A TEST IN ORDER TO
DETERMINE THE DEGREE OF LEARNING OF THE MACHINE
OPERATOR.
The actions of information, training and instruction should be reported in the
attached table.

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Subject Trainer Employee
Assigne
Date
First name Surname
Signature
First name
Surname
Signature
First name Surname
Signature
First name Surname
Signature
First name Surname
Signature
First name Surname
Signature
First name Surname
Signature
First name Surname
Signature
First name Surname
Signature
EMPLOYER
First name Surname
Signature
Health and Safety Office
First name Surname
Signature
Workers' Health and Safety
representative
First name Surname
Signature
For acknowledgement:
Table 4 - Training, information and instruction carried out

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Personal Protective Equipment (PPE)
Pursuant to the specific Directive 89/686/EEC and subsequent amendments and
additions, «PPE» means any device or item designed to be worn or held by an individual
for protection against one or several risks that could endanger health and safety. All PPE
must be compliant with the provisions of the Directive in question.
Choice of PPE
The manual contains information on the PPE to be worn or held by the worker.
The obligation of the use of PPE is highlighted by the specific pictograms of which a few
examples are listed below.
Wear Wear Wear Wear Wear
Suitable
Suitable
Suitable
Suitable
Suitable
Gloves
Footwear
Ear protector
Goggles
Mask
Figure 1 - Pictograms obligation of use of PPE
The employer must identify the correct PPE depending on the
specific risk.
The example above is related to the choice of gloves, in compliance with the provisions of
annex C of the standard EN 420:2004 - Protection Gloves General Requirements and test
methods:
Impact Cold Cutting Hot Ionising Radiations
Figure 2 - Specific pictograms PPE intended use
It is advisable to always check the correct choice of the class of
protection of the PPE.