Triton LockLabs Key Cutting Machine User manual

®
USER
MANUAL
WWW.TRITONKEYMACHINE.COM

PLEASE FOLLOW THESE INSTRUCTIONS
WHEN USING YOUR TRITONTM KEY CUTTER:
The equipment is designed to be operated at DC24V.
The machine will only operate normally at 24VDC.
Low/high voltage can harm the machine motor.
The cutter should be replaced on a regular basis.
Delayed replacement or using a dull cutting bit can
lead to inaccurate key cutting.
The cutting accuracy of the machine depends on the
material type of the key blank. Select correct speed
and cutting times to cut hardened key blanks.
Be sure to mount the machine on a solid secure
surface. Clean the machine with a brush only. Prevent
any kind of water intrusion when cleaning.
Make sure to enter correct key data and input correct
key bitting number.
When using a voltage inverter to run the machine off a
vehicle, always leave the vehicle running when using
the machine.
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CONTENTS
Safety........................................................................................................................4
Power Safety............................................................................................................4
Installation Safety ....................................................................................................4
Usage Safety............................................................................................................5
Additional Safety Notes............................................................................................5
Parts ..................................................................................................................... 6-7
Part Names............................................................................................................ 8-9
Power Adapter.........................................................................................................10
Specifications..........................................................................................................11
Consumable Items ..............................................................................................12-13
Cutter .....................................................................................................................12
Decoder..................................................................................................................13
Key Clamping......................................................................................................14-17
Jaw Instructions ......................................................................................................18
S1 Jaw....................................................................................................................15
S2 Jaw....................................................................................................................16
S3 Jaw....................................................................................................................16
S4 Jaw....................................................................................................................17
Standard Menu ...................................................................................................19-21
Jaw Calibration...................................................................................................22-29
Search................................................................................................................30-31
Key Blank Search ...................................................................................................30
IC Card Search .......................................................................................................31
Settings Menu ....................................................................................................32-36
Language ..............................................................................................................32
Software Upgrade..................................................................................................33
Cutting Speed .................................................................................................. 34-35
About Us.................................................................................................................36
Key Decoding...........................................................................................................37
Key Cutting.........................................................................................................38-39
Cutting Depth Adjustment...................................................................................40-41
Layered Cutting ..................................................................................................42-43
Move ..................................................................................................................44-45
Code ..................................................................................................................46-47
Progression .......................................................................................................48-49
Duplicate............................................................................................................50-55
Single Standard Key ...............................................................................................50
Double Standard Key..............................................................................................51
Single External Groove Key ....................................................................................52
Double External Groove Key...................................................................................53
Internal Groove ......................................................................................................54
Tubular Key ............................................................................................................55
Custom Keys.......................................................................................................56-71
Favorites .................................................................................................................72
Cut History ..............................................................................................................72
Wifi Connection .......................................................................................................73
Software Activation .................................................................................................74
Warranty .................................................................................................................75
PAGE

4TRITON KEY MACHINE
Never use damaged power cords or loose plugs/
sockets.
Never pull out the plug by tugging the power cord.
Remove plug from socket by pulling directly on plug.
If the machine makes any unusual noise when in
use, turn off immediately and disconnect the power
right away. Then contact your dealer or our factory
for advice.
Do not overload power plugs. Only use outlets
rated for the machine load.
Keep the equipment unplugged when not in use.
If you are using the machine with an inverter, a
10 amp fuse is required. The vehicle should be
running while the machine is in use
Do not install the equipment in a place with oil,
dirt, moisture, dust or water intrusion as it
may cause electric shock or fire.
Make sure to install the equipment on stable
flat surface. The equipment weighs 35 lbs and
generates minor vibration during operation. if you
use the equipment on rough surface, it may lead
to damage to equipment/worktable.
Do not install near any heat source. This may cause
machine overheating and failure.
SAFETY
Safety Instructions
Power Safety
Installation Safety
Make sure to observe the following for using the equipment safely;
The information below is provided to enhance the user security awareness and prevent property loss.
Read the safety precautions carefully for correct use.
Indicates that you could be injured or damage the equipment if you fail to follow the instructions.
Indicates that you can be seriously injured if you fail to follow the instructions.
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5
TRITON KEY MACHINE
Do not disassemble or modify the equipment.
It may cause fire, electric shock and equipment
failure. lf you need a check-up, adjustment or
repair of the equipment, please contact your
dealer for repairs.
Keep children away from the equipment. This
machine is designed for adult operation only.
In winter (sub-zero temperatures), the equipment
will not work properly. Increase the temperature
of working environment to 32 F or above for proper
operation.
The machine cutting bit spins at high speed
during operation. Keep your body, clothing and
loose items away from the equipment when
in use to prevent injury
Keep cutting vise and machining area clear at all
times. Do not place any objects in this area.
Placing foreign objects in the cutting area
must be avoided to prevent potential injury to
machine operator.
Overheating or incorrect voltage may lead to fire or
equipment failure. Water intrusion could lead
to electrical shock.
SAFETY
Usage Safety
Additional Safety Notes

6TRITON KEY MACHINE
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
P a r t s
03 p a g e
N a m e P i c t u r e Q u a n t i t y P u r p o s e
Cu t t e r 2EA K e y c u t t i n g t o o l
D e c o d e r 2EA K e y d e c o d i n g t o o l
2. 5m m
T - w r e n c h 1EA T i g h t e n i n g M 5 b o l t s
1. 5m m
T - w r e n c h 1EA T i g h t e n i n g M 3 b o l t s
M 5 B o l t 2EA F i x i n g c u t t e r
and decoder
M 3 B o l t 2EA F i x i n g k e y s o n
S i d e C/ D o f 4- w a y ja w
Stopper
a n d
Ca l i b r a t i o n
B l o c k
1EA Ca l i b r a t i n g j a w s
a n d g u id i n g k e y
r e f e r e n c e p o s i t i o n
Cutter 2ea Key cutting tool
Decoder 2ea Key decoding tool
2.5mm 1ea Tightening M5 bolts
T-wrench
1.5mm 1ea Tightening M3 bolts
T-wrench
M5 Bolt 2ea Fixing cutter and decoder
M3 Bolt 2ea Fixing keys on Side C/D of 4-way jaw
Stopper and 1ea Calibrating jaws and guiding key
Calibration reference position
Block
Parts
Name Picture Quantity Purpose
L

7
TRITON KEY MACHINE
N a m e P i c t u r e Q u a n t i t y P u r p o s e
24V A d a p t o r
w i t h P o w e r
Co r d
1EA P o w e r s u p p l y I N P U T
100~ 240V 50/ 60H z
2A O U T P U T 24V 5 A
B r u s h 1EA Cl e a n i n g d e b r i s
a n d s h a v i n g s
P r o d u c t
M anual 1EA ProductM anual
04 p a g e
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
P a r t s
T i p s : Cu t t e r a n d d e c o d e r a r e c o n s u m a b le i t e m s . M a k e s u r e t o r e p la c e it
a f t e r a c e r t a in p e r i o d o f u s e .
24V Adaptor 1ea Power supply INPUT
w/Power Cord 100~240V 50/60Hz
2A OUTPUT 24V 5A
Brush 1ea Cleaning debris and shavings
Product 1ea User Manual
Manual
Parts
Name Picture Quantity Purpose
Tips: Cutter and decoder are consumable items. Make sure to replace them when wear is evident.
USER
MANUAL
WWW.TRITONKEYMACHINE.COM

8TRITON KEY MACHINE
Part Names
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
P a r t s N a m e
05 p a g e
Shield
Display
Screen
Cutter
Jaw
Decoder
Power
Switch
Shavings
Tray

9
TRITON KEY MACHINE
Part Names
Power Port
(24V/5A)
Backup
Power Port USB Port
• Avoid touching screen with sharp objects, it is easily damaged.
• Decoder is a consumable item, replace when damaged.
• Handle decoder with care to avoid damaging.
• TritonTM is not responsible for decoder damage in any case.
ATTENTION
(continued...)

A c c e s s o r i e s / Co m p o n e n t s f o r P o w e r
P o w e r S w it c h T u r n O n ( Cl o c k w i s e T w i s t )
Co n n e c t t h e p o w e r a d a p t e r , c l o c k w i s e t w i s t s w it c h t o t u r n o n
t h e e q u i p m e n t , p r e s s s w i t c h t o t u r n o f f t h e e q u i p m e n t .
T u r n O f f ( P r e s s )
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
P o w e r A d a p t e r
07 p a g e
10 TRITON KEY MACHINE
Power Adapter
Accessories/Components for Power
Power Switch Turn On (Twist Clockwise)
Connect the power adapter. Rotate switch clockwise to turn on
the equipment. Depress switch to turn off the equipment.
Turn Off (Press)

S p e c if i c a t i o n
08 p a g e
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
Eq u i p m e n t S p e c if i c a t i o n
P o w e r I n p u t
D C24V / 5AV o l t a g e
P o w e r 120W
S i z e 305( W ) x 300( H ) x 400( D ) m m
W e i g h t 35. 3 l b s
A c c u r a c y X Y A x is : 0. 0025m m
Z A x is : 0. 0025m m
S p i n d l e S p e e d 12000+ r p m
W o r k i n g
T e m p e r a t u r e R a n g e 0- 104F
W o r k i n g
H u m i d i t y R a n g e 10- 90%
U s a g e
11
TRITON KEY MACHINE
Specifications
Equipment Specifications

1. 1 I n s t a l l a t io n 1. 2 D i s a s s e m b l y
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
Co n s u m a b le I t e m s
09 p a g e
1.1 Installation 1.2 Disassembly
Cutter
1.1 Installation
1.2 Disassembly
Steps for Cutter Installation:
1. Insert the cutter into the cutter
holder and push it all the way in
until it stops.
2. Tighten M5 screw tightly by
turning 2.5mm T-wrench
clockwise.
Steps for Cutter Disassembly:
1. Hold the cutter and loosen M5
screw by turning 2.5mm T-wrench
counterclockwise.
2. Remove the cutter.
12 TRITON KEY MACHINE
Consumables

Co n s u m a b le I t e m s
10 p a g e
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
2. 1 I n s t a l l a t io n 2. 2 D i s a s s e m b l y
2.1 Installation 2.2 Disassembly
Decoder
2.1 Installation
2.2 Disassembly
Steps for Decoder Installation:
1. Insert the decoder into the cutter
holder and push it in until it stops.
2. Tighten M5 screw tightly by
turning 2.5mm T-wrench
clockwise.
Steps for Decoder Disassembly:
1. Hold the decoder and loosen M5
screw by turning 2.5mm T-wrench
counterclockwise.
2. Remove the decoder.
13
TRITON KEY MACHINE
Consumables
(continued...)

14 TRITON KEY MACHINE
S h o u l d e r A l i g n T i p A l i g n
P l e a s e f ix s t a n d a r d k e y a t t h e t o p o f t h e j a w
P l e a s e f ix l a s e r k e y a t t h e b o t t o m o f t h e ja w .
P l e a s e f ix s t a n d a r d k e y a t t h e t o p o f t h e j a w
P l e a s e f ix l a s e r k e y a t t h e b o t t o m o f t h e ja w .
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
K e y F i x a t i o n
11 p a g e
Key Clamping
Standard Key Install standard key at the top of the jaw
Laser Key Install laser key at the bottom of the jaw
Laser Key Install laser key at the bottom of the jaw
Shoulder Align
Tip Align
Standard Key Install standard key at the top of the jaw

15
TRITON KEY MACHINE
Key Clamping
Key Fixation
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
P l e a s e a v o i d b e l o w
m i s t a k e s w h e n f i x i n g t h e k e y s
Shoulder Align S1 Jaw - Standard Key
S1 Jaw - Laser Key
Please avoid the mistakes below when clamping keys:
(continued...)

16 TRITON KEY MACHINE
Key Clamping
P l e a s e a v o i d b e l o w
m i s t a k e s w h e n f i x i n g t h e k e y s
Please avoid the mistakes below when clamping keys:
S2 Jaw - Single Standard Key
S3 Jaw - Tubular Key

17
TRITON KEY MACHINE
Key Clamping
Please avoid the mistakes below when clamping keys:
S4 Jaw - Available for Ford/Jaguar F021 Tibbe keys
(continued...)

18 TRITON KEY MACHINE
15 p a g e
J a w I n s t r u c t i o n
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
S 1 J a w
A
B
S 2 J a w
S 3 J a w S 4 J a w
Jaw Instructions
Available for
Double standard keys, Single internal
groove keys, Single external groove
keys, Double internal groove keys,
Double external groove keys, Dimple
keys.
Available for
Tubular keys.
Available for
Single standard keys.
Available for
Ford FO21 Tibbe (6 cuts) and Jaguar
FO21 Tibbe (8 cuts) keys
S1 Jaw
S3 Jaw
S2 Jaw
S4 Jaw

19
TRITON KEY MACHINE
Standard Menu
M o t o r c y c l e
A u t o m o b il e
S i n g l e S t a n d a r dT u b u l a r
D i m p l e
J a w Ca l i b r a t i o n
Cu t H i s t o r y
D u p l i c a t e
Cu s t o m K e y s
F a v o r i t e s
SupportM enu
M e s s a g e S e a r c h
16 p a g e
T r i t o n A u t o m a t ic K e y Cu t t i n g M a c h i n e
S t a n d a r d M e n u
Automobile
Tubular
Dimple
Duplicate
Favorites
Menu
Message
Motorcycle
Single Standard
Jaw Calibration
Cut History
Custom Keys
Support
Search

20 TRITON KEY MACHINE
nput bitting
numbers aw oe
et bitting
numbers by key
code
nput eisting bitting
numbers to get
unknown bitting
number
Decode key Cut key
how basic
inormation
Collect common
keys
riton utomatic Key Cutting achine
tandard enu
1 page
Standard Menu
(continued...)
Table of contents