Installation & Assembly Instructions
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tighten (Do Not Tighten All The Way). From the front edge of the same angle bracket install a 1/4”-20x3/8”
Phillips flat head screw with undercut head. (Repeat step #3 for each corner bracket.)
4. (Refer to Figure 1-1, 2-1 and 2-4) Installing Top Rail: Top rail will be positioned inside both sets of installed
corner angle brackets at each end. From the front edge install ¼”-20x3/8” tapered flat head screws with
undercut head through top counter sunk holes on front side of each corner angle bracket and into
preinstalled threaded inserts in the top rail and tighten. (Repeat step #4 for all top corners angle attachments
to top rail.)
5. (Refer to Figure 1-1 and 2-4) Attaching rail end bracket to top rail and corner angle brackets; Position end
bracket with taper facing up and preinstalled fasteners facing inward (flat surface of end bracket with the flat
inside surface of angle brackets.) Slide end bracket in and behind both right and left corner angle brackets.
Align the four bolt holes of each corner angle bracket with the preinstalled fasteners on rail end bracket.
Install (4) ¼” truss head bolts with and tighten partially. (Repeat step #5 for opposite end.)
6. (Figure 2-1 and 2-3) Tighten all (8) ¼” tapered flat head screws on the front side used to attach corner angle
brackets to top rail and bottom tray. (These will be the only screws tightened at this time. All end bolts must
remain loose.)
7. (Figure 2-1) Pull handle installation: Locate the right corner angle bracket with the 4 extra fastener holes at
the top. Install pull handle using ¼” tapered head bolts. (Note: Handle will be positioned at end of tool cart
that swivel casters will be installed on.)
8. (Figure 1-2 and 2-1) Installation of Casters: (Note: Bottom tray has two different bolt patterns for casters.)
Swivel casters will be installed on the end of tool cart with handle and bolt patterns that are slightly inset and
parallels the END section of the cart. With end of cart raised or laying on its side insert ¼” truss head bolts
with flat washer through bottom side of caster mount plate and through holes in bottom tray, install flat
washer and secure in place using ¼” lock nut. Tighten securely after all 4 bolts have been installed. (Repeat
for each caster.)
9. (Figure 2-1, 2-4, 2- and 2-7) Installation of LocBoard: Before attaching LocBoards tighten Phillips flat head w/
under-cut head in all 4 corner angle brackets on both side of the cart. Each LocBoard has 2 internal ribbed
support brackets welded on the backside with pre-punched mounting holes. Mounting holes will be accessed
from the front side through the square holes in each board. You will be using only the top and bottom ribbed
support brackets for this installation. (Using figure 2-4, 2-6 & 2-7) Identify board top from its bottom. From
the front of the tool cart with smooth surface of LocBoard facing you, align top two mount holes (3 rows
square hole down and 2 rows in from each edge) with the two preinstalled fasteners on the front edge of top
rail. Using an Allen wrench, insert 12-24 X ¾” socket head cap screw. (Make sure fasteners go in straight and
turn without restriction. Avoid stripping while installing. You may have to move board slightly to allow screws
to turn freely.) Tighten until screw head is just below surface of the board. Install (2) remaining bottom
mounting screws in same manner. (Keep all screws loose until finished installing all (4) LocBoards.)
10. Once finished installing all (4) LocBoards, finish assembly by securely tightening all fasteners throughout
assembled cart.
