Trojan Enduro 340 Installation guide

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ENDURO 340
STATIONARY CYCLE

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1. SAFETY INSTRUCTIONS 3
2. PRE-ASSEMBLY CHECKLIST 5
3. HARDWARE AND TOOLS LIST 6
4. ASSEMBLY STEPS 7
5. COMPUTER FUNCTIONS 10
6. FITNESS TIPS AND TECHNIQUES 12
7. CONDITIONING GUIDELINES 13
8. WARM-UP AND COOL-DOWN 14
9. FREQUENTLY ASKED QUESTIONS 15
10. TROUBLE SHOOTING 16
11. PARTS LIST 17
12. EXPLODED DRAWING 18
13. TROJAN 1YEAR LIMITED WARRANTY 19
14. TROJAN REPAIRS PROCEDURE 20

10290 - 3
1. SAFETY INSTRUCTIONS
It is the sole responsibility of the purchaser of Trojan products to read the owner’s manual, warning labels and instruct all
individuals, on proper usage of the equipment. Understanding each and every warning to the fullest is important. If any of
these instructions or warnings are unclear, please contact Trojan Customer Services on 0861 876 526 (0861 TROJAN),
within the Republic of South Africa.
The equipment is only intended for home use and is not intended for commercial, institutional and/or studio facilities use.
Contact Trojan with any questions regarding this classication. It is recommended that all users of Trojan be informed of
the following information prior to use.
HEALTH WARNING
• Beforestartinganyexerciseorconditioningprogramyoushouldconsultwithyourpersonalphysiciantoseeifyou
requireacompletephysicalexam.Thisisespeciallyimportantifyouareinactive,pregnantorsufferfromanyillness.
• Ifatanytimeduringexerciseyoufeelfaint,dizzyorexperiencepain,stopexercisingimmediatelyandconsultyour
physician.
• Toavoidmuscularpainandstrain,begineachworkoutbystretchingandwarmingupandendeachsessionbycooling
down and stretching.
ACCESS CONTROL
Trojan recommends that all tness equipment be used in a supervised area. It is recommended that the equipment be
located in an access controlled area. Control is the responsibility of the owner. Keep children away from all equipment.
Parents or others supervising adults must provide close supervision of children if the equipment is used in the presence
of children.
INSTALLATION
Trojan recommends that all equipment:
• Besecuredtoorsetuponasolid,levelsurfacetostabiliseandeliminaterockingortippingoverduringtraining.
• Besetupinsideyourhomeawayfrommoistureanddust(theequipmentisnotdesignedforoutdooruse).
• Besetupwithsufcientventilationtoensureproperoperation.
• Besetupwithsufcientspacearoundtheequipmentsothatallexercisescanbecompletedsafely.Itisrecommended
thatthereshouldbeatleast1mofspacearoundtheequipmentwhereaccessisrequiredtoexercise.
• Beinstalledbyourteamofinstallers.
PROPER USAGE
• Donotusetheequipmentinanywayotherthanasdesignedorintendedbythemanufacturer.Itisimperativethat
Trojan equipment is used properly to avoid injury.
• Injuriesmayresultfromexercisingimproperlyorexcessively.
• YourTrojanequipmentshouldonlybeusedbyonepersonatatime.
• Becarefultomaintainyourbalancewhileusing,mounting,dismountingorassemblingyourTrojanequipmenttoavoid
injury.
• DonotattempttoadjusttheseatorhandlebarswhileyouareonyourTrojanequipment.
• Servicingotherthantheproceduresinthismanualshouldbeperformedbyanauthorisedservicerepresentativeonly.

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1. SAFETY INSTRUCTIONS (CONT.)
INSPECTION
• Donotuseorpermituseofanyequipmentthatisdamagedorhaswornorbrokenparts.ForallTrojanequipmentuse
only replacement parts supplied by Trojan.
• Alwaysmakesurethatallnutsandboltsaretightenedpriortoeachuse.
• Maintainlabelsandnameplates–donotremovelabelsforanyreason.Theycontainimportantinformation.
• Equipmentmaintenance–preventativemaintenanceisthekeytosmoothoperatingequipment.Pleaseensurethatyou
follow our maintenance tips to ensure the continued correct function of your Trojan equipment.
• Beforeanyuse,examineallaccessoriesapprovedforusewiththeTrojanequipmentfordamageorwear.
• ShouldyourTrojanequipmentappeardamagedorworn,donotattempttouseorrepairtheequipmentyourself.
Please contact our service department on 0861 876 526 (0861 TROJAN) to arrange a repair.
OPERATING WARNINGS
• It is the purchaser’s responsibility to instruct all users as to the proper operating procedures of all Trojan equipment.
• Keepchildrenawayfromallmovingparts.Parentsmustprovideclosesupervisionofchildreniftheequipmentisusedin
the presence of children.
• Donotwearloosettingclothingorjewellerywhenusingtheequipment.Itisalsorecommendedthatuserstieuplong
hair to avoid contact with moving parts.
• Ensurethatanyonenotusingtheequipmentstaysclearoftheuser,accessoriesandmovingpartswhilethemachineisin
operation.
USER WEIGHT LIMITATIONS
• ThisTrojan Enduro 340 Stationary Cycle maynotbeusedbypersonsweighingmorethan110kg.
SAVE THIS INSTRUCTION MANUAL FOR FUTURE USE AND REFERENCE
If any of these instructions or warnings are unclear please contact Trojan Customer Services on
0861 876 526 (0861 TROJAN), within the Republic of South Africa or visit www.trojanhealth.co.za.

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2. PRE ASSEMBLY CHECK LIST
ThankyouforchoosingtheTrojan Enduro 340 Stationary Cycle.Wetakegreatprideinproducingthisproductandhopeit
willprovidemanyhoursofqualityexercisetomakeyoufeelbetter,lookbetterandenjoylifetoitsfullest.
Yes,itisaprovenfactthataregularexerciseprogramcanimproveyourphysicalandmentalhealth.Toooften,ourbusy
lifestyleslimitourtimeandopportunitytoexercise.TheTrojan Enduro 340 Stationary Cycle provides a convenient and
simple method to begin your assault on getting your body in shape and achieving a healthier lifestyle.
Before reading further, please familiarise yourself with the parts that are labelled.
Read this manual carefully before using the Trojan Enduro 340 Stationary Cycle.
Hand Pulse
Handle Post
Seat
Seat Adjustment
Knob
Rear Stabiliser
Consol
Tension Knob
Main Cover
Front Stabiliser
Pedal
SPECIFICATIONS
Functions: Time / speed / distance / calories / odometer / hand pulse
Tension control: 8 Manual levels
Weight of ywheel: 4kg
Set-upsize(mm): 900(l)x520(w)x1354(h)
User weight: 110kg(maximum)

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3. HARDWARE & TOOLS LIST
No. Description Drawing Quantity
001 Multi Hex Tool with
Phillips Screwdriver
S10-S13-S14-S15
1
002 Wrench
S10-S13-S17-S19
1
003 Allen Key 1
17. Bolt M8 70
4pcs
64. Handlebar
T-Knob M8 x 55
1pcs
57. Spacer
12 x 12 x 1.5
1pcs
30. Cap Nut
M8 4pcs
14. Big Curved
Washer 8pcs
HARDWARE
TOOLS

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Instructions for assembly
• Unpackthecartonandplaceallpartsontheoorcarefully.
• Removethepackingmaterialandcheckallpartsareaccountedfor.
• Toolsareprovidedforuseinassembly.
4.ASSEMBLY STEPS
STEP 1: FRONT AND REAR STABILISER
INSTALLATION
• AttachtheFrontStabiliser(2)ontothefrontcurved 
 bracketoftheMainFrame(1)withtwoM8x70Bolts(17),
two Ø8 Big Curved Washers (14) and two M8 Cap Nuts (30).
• AttachtheRearStabiliser(3)ontotherearcurvedbracketof
 theMainFrame(1)withtwoM8x70Bolts(17),twoØ8Big
Curved Washers (14) and two M8 Cap Nuts (30).
STEP 2: FOOT PEDAL ASSEMBLY
Note:The Cranks, Foot Pedals, Pedal Shafts and Pedal Straps are
marked “R” for Right and “L” for Left.
• InserttheLeftFootPedal(44)intothreadedholeinthe 
 leftCrank(39).Fingertightenthepedalshaftinthecounter- 
 clockwisedirectionuntilsnug,thentightenitwiththeMulti 
 HexToolprovided.
Note: DO NOT turn the left pedal shaft in the clockwise
direction, doing so will strip the threads.
• InserttheRightFootPedal(45)intothreadedholeinright 
Crank(39).Fingertightenthepedalshaftintheclockwise
directionuntilsnug,thentightenitwiththeMultiHexTool
provided.
17
14
30
50
55
30
14
17
1
45
44
2
3
39
17
14
30
50
55
30
14
17
1
45
44
2
3
39
50
55
30
14
17
1
45
44
2
3
39
Figure 1
Figure 2
Figure 3

10290 - 8
• RemovethefourM8x15Bolts(19),four  
Ø20xØ8x2.0Washers(14)fromtheMainFrame(1).
• RemoveboltswiththeS6AllenWrenchprovided.
• SlidetheHandlebarPostCover(58)ontothe
Handlebar Post (7).
• InserttheTensionCable(55)throughthebottomofthe
Handlebar Post (7) and pull it out through the
square hole of Handlebar Post (7).
• ConnecttheSensorWire(50)fromtheMainFrame
(1)totheExtensionSensorWire(63)forthe
Handlebar Post (7).
• InserttheHandlebarPost(7)ontothetubeofthe 
MainFrame(1)andsecurewithfourM8x15Bolts(19),
fourØ20xØ8x2.0Washers(14).
• TightentheboltswiththeS6AllenWrenchprovided.
• SlidetheHandlebarPostCover(58)downthe 
Handlebar Post (7).
• RemovetheM5x45Bolt(40)andØ5BigWasher(41)
 fromtheTensionControlKnob(54)usingtheMultiHex
Tool.
STEP 4: HANDLEBAR POST, HANDLEBAR
POST COVER AND TENSION CONTROL
KNOB INSTALLATION
• PutthecableendofresistancecableofTension
ControlKnob(54)intothespringhookofTension
Cable (55) as shown in gure 5A.
• PulltheresistancecableofTensionControlKnob
(54)upandplaceitintothegapofmetalbracket
of Tension Cable (55) as shown in gure 5B.
• AttachtheTensionControlKnob(54)tothe
HandlebarPost(7)withtheM5x45Bolt(40)and
Ø5 Big Washer (41).
• TightenboltwiththeMultiHexToolprovided.
63
50
58
14
19
55
54
40 41
54
55
55
54
7
59
1
10
15
61
10
27
6
5
48
50
55
5
4.ASSEMBLY STEPS (CONT.)
CAUTION:
Ensure that cables are not damaged
during assembly or when tightening bolts.
STEP 3: SEAT POST, SEAT POST COVER, SEAT CUSHION AND
SEAT SLIDING TUBE INSTALLATION
• SlidetheSeatPostCover(59)ontothetubeofthe 
Main Frame (1).
• InserttheSeatPost(5)intotheSeatPostBushing
(53) on the tube of the Main Frame (1).
• AttachtheSeatPostKnob(48)ontothetubeof 
theMainFrame(1)byturningitinaclockwise 
directiontolocktheSeatPost(5).
• RemovethethreeM8NylonNuts(27)andthree 
Ø16xØ8x1.5Washers(10)fromtheundersideof
the Seat Cushion (61).
• AttachtheSeatCushion(61)totheSeatSliding 
Tube (6) with the three removed M8 Nylon Nuts (27)
andØ16xØ8x1.5Washers(10).
• TightenNylonNuts(27)andwashers(10)withthe
 MultiHexTool.
• AttachtheSeatSlidingTube(6)ontopoftheSeat 
Post(5),withoneØ10xØ20x2Washer(10)and
Seat Adjustment Knob (15).
3
A B
Figure 5
Figure 4

10290 - 9
4.ASSEMBLY STEPS (CONT.)
Recheck
all bolts and nuts are
tightened securely
before using the machine
• InserttheHandPulseSensorWires(49)into
the hole of the Handlebar Post (7) and pull
the wires out from the top end of the
Handlebar Post (7).
• PlacetheHandlebar(8)throughclamponthe
Handlebar Post (7) with hand pulse sensors facing
the seat.
• HoldtheHandlebar(8)indesiredpositionand
 fastentheClampCover(56)andØ12x20x1.5
Spacer (57) with the Handlebar T-Knob (64).
• TightentheHandlebarT-Knob(64)after
adjustment.
• RemovefourM5x10Bolts(42)fromthe
Computer (62).
• RemoveboltswiththeMultiHexToolprovided.
• ConnecttheHandPulseSensorWires(49)and
 ExtensionSensorWire(63)tothewiresthat
come from the Computer (62).
• TuckwiresintotheHandlebarPost(7).
• AttachtheComputer(62)ontothetopendofthe
 HandlebarPost(7)withfourM5x10Bolts(42).
• TightenboltswiththeMultiHexToolprovided.
CAUTION:
Ensure that cables are not damaged
during assembly or when tightening bolts.
NOTE:
Handlebar T-Knob (64) should be
tightly secured before using.
STEP 5: HANDLEBAR INSTALLATION
STEP 6: COMPUTER INSTALLATION
57
64
56
8
49 63
7
58
42
62
49
63
7
CAUTION:
Ensure that cables are not damaged
during assembly or when tightening bolts.
Figure 6
Figure 7

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10290 - 11

10290 - 12
AEROBIC EXERCISE
•Aerobicexerciseisanysustainedactivitythatsendsoxygentoyourmusclesviayourheartandlungs.
•Aerobicexerciseimprovesthetnessofyourlungsandheart-yourbody’smostimportantmuscle.
•Aerobicexercisetnessispromotedbyanyactivitythatusesyourlargemuscleseg.arms,legsorbuttocks.
Yourheartbeatsquicklyandyoubreathedeeply.
•Aerobicexerciseshouldbepartofyourexerciseroutine.
WEIGHT TRAINING
Alongwithaerobicexercisingwhichhelpsgetridofandkeepofftheexcessfatthatourbodiescanstore,weighttraining
isanessentialpartoftheexerciseroutineprocess.Weighttraininghelpstone,buildandstrengthenmuscle.Ifyouare
workingaboveyourtargetzone,youmaywantdecreasetheamountofreps.
MUSCLE CHART
TheexerciseroutinethatisperformedontheTrojanEnduro340StationaryCyclewilldevelopthelowerbodymuscle
groupaswellasconditionthecirculatorysystemandprovideagoodaerobicworkout.Thesemusclegroupsare
highlighted on the muscle chart below.
6. FITNESS TIPS AND TECHNIQUES
TrojanandtheHeartandStrokeFoundationhavejoinedforcestoKEEPSOUTHAFRICAMOVING.
TheHeartandStrokeFoundationSouthAfricaencouragesallSouthAfricanstomakeheart-healthychoices
thatincludedailyphysicalactivity,exerciseandabalanceddiet.UseTrojan,SA’sNo.1sellingHomeFitness
brandtogiveyoutheabilitytoboostyourtnesslevelandloweryourriskofcardiovasculardisease.
Visitwww.trojanhealth.co.zaforequipmentchoicesandexerciseprograms,and
www.heartfoundation.co.za for information on how to adopt a healthy lifestyle.
Trapezius
Posterior
Tricep
Latissimus Dorsi
Gluteals
Hamstrings
Gastrocnemius
Trapezius
Anterior
Pectoralis Major
Serratus Anterior
Biceps
Abdominal
Sartorius
Quadriceps
Tibialis

10290 - 13
7. CONDITIONING GUIDELINES
Howyoubeginyourexerciseprogramdependsonyourphysicalcondition.Ifyouhavebeeninactiveorareseverely
overweight,youmuststartslowlyandincreaseyourtimeontheequipment;afewminutesperworkout.Initially,youmay
beabletoexerciseonlyforafewminutesinyourtargetzone,however,youraerobictnesswillimproveoverthenextsix
toeightweeks.Don’tbediscouragedifittakeslonger.It’simportanttoworkatyourownpace.Ultimately,you’llbeable
toexercisecontinuouslyfor30minutes.Thebetteryouraerobictness,theharderyouwillhavetoworktostayinyour
targetzone.Pleaseremembertheseessentials:
• Haveyourdoctorreviewyourtraininganddietprogramstoadviseyouofaworkoutroutineyoushouldadopt.
• Beginyourtrainingprogramslowlywithrealisticgoalsthathavebeensetbyyouandyourdoctor.
• Monitoryourpulsefrequently.Establishyourtargetheartratebasedonyourageandcondition.
EXERCISE INTENSITY
Tomaximizethebenetsofexercising,itisimportanttoexercisewiththe
proper intensity.The proper intensity level can be found by using your heart
rateasaguide.Foreffectiveaerobicexercise,yourheartrateshouldbe
maintainedatalevelbetween65%and85%ofyourmaximumheartrate
asyouexercise.Thisisknownasyourtargetzone.Youcanndyourtarget
zoneinthetablebelow.
Duringtherstfewmonthsofyourexerciseprogram,keepyourheartratenearthelowendofyourtargetzoneasyou
exercise.Afterafewmonths,yourheartratecanbeincreasedgraduallyuntilitisnearthemiddleofyourtargetzoneas
youexercise.
Tomeasureyourheartrate,stopexercisingbutcontinuemovingyourlegsorwalkingaroundandplacetwongerson
yourwrist.Takeasix-secondheartbeatcountandmultiplytheresultsby10tondyourheartrate.Forexample,ifyour
six-secondheartbeatcountis14,yourheartrateis140beatsperminute.(Asix-secondscountisusedbecauseyour
heartratewilldroprapidlywhenyoustopexercising.)
Adjusttheintensityofyourexerciseuntilyourheartrateisattheproperlevel.
For more information visit www.trojanhealth.co.za

10290 - 14
8.WARM-UP AND COOL-DOWN
WORKOUT GUIDELINES
Eachworkoutshouldincludethefollowingthreeparts:
• Awarm-up,consistingof5to10minutesofstretchingandlightexercise.Aproperwarm-upincreasesyourbody
temperature,heartrate,andcirculationinpreparationforexercise.
• Trainingzoneexercise,consistingof20to30minutesofexercisingwithyourheartrateinyourtrainingzone.
(Note:Duringtherstfewweeksofyourexerciseprogram,donotkeepyourheartrateinyourtrainingzonefor
longer than 20 minutes).
• Acool-down,with5to10minutesofstretching.Thiswillincreasetheexibilityofyourmusclesandwillhelpto
preventpost-exerciseproblems.
EXERCISE FREQUENCY
Tomaintainorimproveyourcondition,planthreeworkoutseachweek,withatleastonedayofrestbetweenworkouts.
Afterafewmonthsofregularexercise,youmaycompleteuptoveworkoutseachweek,ifdesired.Remember,thekey
tosuccessismakeexercisearegularandenjoyablepartofyoureverydaylife.
SUGGESTED STRETCHES
The correct form for several basic stretches is shown at the right. Move slowly as you
stretch, never bounce.
1.Toe Touch Stretch
Standwithyourkneesbentslightlyandslowlybendforwardfromyourhips.Allow
yourbackandshoulderstorelaxasyoureachdowntowardyourtoesasfaras
possible.Holdfor15counts,thenrelax.Repeat3times.Stretches:hamstrings,back
ofkneesandback.
2. Hamstring Stretch
Sitwithonelegextended.Bringthesoleoftheoppositefoottowardyouand
restitagainsttheinnerthighofyourextendedleg.Reachtowardyourtoesasfar
aspossible.Holdfor15counts,thenrelax.Repeat3timesforeachleg.Stretches:
Hamstrings,lowerbackandgroin.
3. Calf/Achilles Stretch
With one leg in front of the other, reach forward and place your hands against a wall.
Keepyourbacklegstraightandyourbackfootatontheoor.Bendyourfrontleg,
leanforwardandmoveyourhipstowardthewall.Holdfor15counts,thenrelax.
Repeat 3 times for each leg.To cause further stretching of the achilles tendons, bend
yourbacklegaswell.Stretches:calves,achillestendonsandankles.
4. Quadriceps Stretch
Withonehandagainstawallforbalance,reachbackandgrasponefootwithyour
otherhand.Bringyourheelasclosetoyourbuttocksaspossible.Holdfor15counts,
thenrelax.Repeat3timesforeachleg.Stretches:quadricepsandhipmuscles.
5. Inner Thigh Stretch
Sitwiththesolesofyourfeettogetherandyourkneesoutward.Pullyourfeet
towardyourgroinareaasfaraspossible.Holdfor15counts,thenrelax.Repeat3
times. Stretches: quadriceps and hip muscles.
For more information visit www.trojanhealth.co.za

10290 - 15
9. FREQUENTLY ASKED QUESTIONS – ENDURO 340
1.The consol is showing the incorrect readings.
• Checkthattheconnectoronthebackoftheconsolispluggedincorrectly.
• Checkyourbatteriesandreplaceifnecessary.
2.The functions are not working properly or display incorrectly.
• Checkthattheconnectoronthebackoftheconsolispluggedincorrectly.
• Presstheresetbuttontotestiftheerrorhascorrecteditself.
• Checkyourbatteriesandreplaceifnecessary.
3.There is no pulse reading or the data displayed is unstable.
• Checkthatthereisaproperconnectionbetweenyourhandsandthehandpulseconnector(thehandpulse
 sensorswillnotoperatecorrectlyifyourskinisextremelydry.Moistenyourhandsandtryagain).
• Checkthattheconnectionwireisconnectedandisnotbroken.
• Resetandcarefullyfollowtheinstructionsinthemanual.Ifdisplaydoesnotdisplaycorrectly,pleasecontact
0861 876 526 (0861 TROJAN).
Note
• Avoidmovingyourhandswhileexercisingandholdthehandpulsesensorsrmlywhileexercising.Ifyoudomoveyour
handswhileexercising,givethecomputerafewsecondstoresampleanddisplayyourcorrectheartpulserate.
4. My Screen is dim
• Checkiftheunitisindirectsunlight,moveifnecessary.Ifdisplaydoesnotdisplaycorrectly,pleasecontact
0861 876 526 (0861 TROJAN).
5. Maintenance and cleaning.
• The Trojan Enduro 340 can be cleaned with a soft cloth and mild detergent.
• Do not use abrasives or solvents on plastic parts.
• Pleasewipeyourperspirationofftheuprightbikeaftereachuse.
• Becarefulnotgetexcessivemoistureonthecomputerdisplaypanelasthismightcauseanelectricalhazardor
electronics to fail.
• PleasekeeptheTrojanEnduro340,especially,thecomputerconsole,outofdirectsunlighttopreventscreendamage.
• Pleaseinspectallassemblyboltsandpedalsonthemachineforpropertightnesseveryweek.
6. Storage.
•StoretheTrojanEnduro340inacleananddryenvironmentawayfromchildren.

10290 - 16
10.TROUBLE SHOOTING
PROBLEM SOLUTION
The upright bike wobbles when in use. Turn the adjustable leveler on the rear stabiliser as needed to level
the upright bike.
There is no display on the computer
consol.
1. Remove the computer consol and verify the wires that come
from the computer consol are properly connected to the wires
that come from the handlebar post.
2. Check if the batteries are correctly positioned and battery
springs are in proper contact with batteries.
3. The batteries in the computer consol may be dead.
Change to new batteries.
There is no heart rate reading or
heart rate reading or is erratic /
inconsistent.
1. Make sure that the wire connections for the hand pulse sensors
are secure.
2. To ensure the pulse readout is more precise, please always hold
on to the handlebar grip sensors with two hands.
3. Gripping the hand pulse sensors too tight. Try to maintain
moderate pressure while holding onto the hand pulse sensors.
The upright bike makes a squeaking
noise when in use.
The bolts may be loose on the upright bike, please inspect the
bolts and tighten the loose bolts.

10290 - 17
11. PARTS LIST
No. Description Qty No. Description Qty
001 Main Frame 1 030 Cap Nut M8 4
002 Front Stabiliser 1 031 Flywheel Ø230 x 40 x Ø32 1
003 Rear Stabiliser 1 032 Bearing Cup 2
004 Idle Wheel Bracket 1 033 Bearing 6000ZZ 2
005 Seat Post 1 034 Bearing Nut I 15/16” 1
006 Seat Sliding Tube 1 035 Bearing Nut II 7/8” 1
007 Handlebar Post 1 036 Washer Ø24 x Ø40 x 3.0 1
008 Handlebar 1 037 Washer Ø23 x Ø34.5 x 2.5 1
009 U Bracket 2 038 Hexagon Nut 7/8” 1
010 Washer Ø16 x Ø8 x 1.5 6 039 Belt Pulley with Crank Ø240J6 1
011 Eyebolt M8 x 85 1 040 Bolt M5 x 45 1
012 End Cap For Front Stabiliser 2 041 Big Curved Washer Ø5 1
013 End Cap For Rear Stabiliser 2 042 Bolt M5 x 10 4
014 Big Curved Washer Ø8 8 043 Handlebar Foam Grip
Ø24 x Ø30 x 550
2
015 Adjustable Leveler M8 1 044 Left Pedal YH-30X 1
016 Spring Ø6 2 045 Right Pedal YH-30X 1
017 Bolt M8 x 70 4 046 End Cap for Handlebar 2
018 Seat Sliding Tube End Cap (□38) 2 047 Cover Cap 2
019 Bolt M8 x 15 4 048 Round Knob M16 1
020 Bolt M8 x 20 1 049 Hand Pulse Sensor with Wire
L=750 mm
2
021 Eyebolt M6 x 36 2 050 Sensor with Wire L=750 mm 1
022 Idle Wheel Ø10 x Ø35 1 051 Left Chain Cover 1
023 Screw ST2.9 × 12 2 052 Right Chain Cover 1
024 Screw ST4.2 × 20 6 053 Seat Post Bushing 1
025 Screw ST4.2 × 25 7 054 Tension Control Knob 1
026 Pan Head Phillips Self Tapping
Screw ST4.2 x 25
4 055 Tension Cable L=1150 mm 1
027 Nylon Nut M8 6 056 Clamp Cover 1
028 Nut M6 2 057 Spacer Ø12 x 20 x 1.5 1
029 Hexagon Nut M10 2 058 Handlebar Post Cover 1
No. Description Qty No. Description Qty
059 Seat Post Cover 1 064 Handlebar T-Knob M8 x 55 1
060 Belt PJ360 J6 1 065 Washer Ø12 x Ø6 x 1.0 1
061 Seat Cushion DD-982AT 1 066 Bolt M6 X 10 1
062 Computer 1 067 Plug 1
063 Extension Sensor Wire
L=1000 mm
1 068 Plastic Bolt 2
1 069 Washer 1

10290 - 18
12. EXPLODED DRAWING
MANY OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED AT THE FACTORY.
12
12
17
24 24
30
2
14
63
58
50
14
19
19
14
19
23
50
47
51
26
26
29
28
16 39
31
28 16 929
21
13
3
17
30
14
13
60 44
48
53
59
5
69
15
18
18
61
43
55
54
40 41
42
8
24
43
64 57 56
46 46
49
24
49
62
10
27
27
10
22
4
20
11
45
39
36
34
33
32
52
26
38 37 35 33 32
1
6
7
21
47
66
65
67
24
24
68
68
25
25

10290 - 19
13.TROJAN 1YEAR LIMITED WARRANTY
The Manufacturer hereby provides a warranty to the original purchaser of this product (‘the Consumer’) that this product
willbefreeofmanufacturingdefectsinmaterialsandworkmanshipwhichundernormal,personal,familyorhouseholduse
(commercialuseexpresslyexcluded)manifestthemselveswithinthe1yearfromthedateofpurchase.
EXCLUSIONS
The warranty does not include and will not be construed to cover products damaged as a result of disaster; misuse;
commercial use; use not in accordance within the written instructions included with the product; abuse and/or any non-
authorised modication of the product, incorrect installation of the product or normal wear and tear.
WAIVER
The warranty and the obligations of the manufacturer provided herein are in lieu of, and the consumer, waives all other
warranties,guarantees,conditionsorliabilities,expressorimplied,arisingbylaworotherwise,includingwithoutlimitation,
any obligation of the manufacturer in respect of any injury, loss or damage (direct, indirect or consequential) arising out of
the use of, or inability to use this product and whether or not occasioned by the manufacturer’s negligence or any act or
omission on its part.
PROOF OF PURCHASE
Any claim in terms of the warranty must be supported by a proof of purchase or a warranty number.Warranty numbers can
be issued through contacting our call centre on 0861 876 526 (0861 TROJAN), or online at www.trojanhealth.co.za.
If such proof is not available, then notwithstanding anything to the contrary herein, the service agent’s prevailing charges for
services/repairs including call-out and/or spares will be payable by the consumer upon collection or delivery of the repaired
product.
During the warranty period the product may only be serviced and/or repaired by the manufacturer’s duly authorised
agent(s).
8061 876 526 (0815 TROJAN)

10290 - 20
14.TROJAN REPAIRS PROCEDURE
1. Procedure for repairs
ShouldyouexperienceanyfaultsorbreakdownsonyourTrojanequipment,pleaseadheretothefollowingprocedureto
have the fault rectied speedily and professionally.
 • Donotreturntheproducttothestore*.
 • Call0861 876 526 (0861TROJAN) to log the faulty product (under warranty or out of warranty).
 • Theoperatorortechnicaladvisorwilltryidentifythefault,andwillbookaserviceteamcallout.
 • Theserviceteamwillendeavourtoxtheprobleminyourhomeonanagreeddateandtime.
 • Onlyifthefaultcannotberepairedintheconvenienceofyourhome,willtheserviceteamtakethe
faultyproductbacktotheservicecentre.
 • Itemsrepairedinourservicecentrewillbereturnedtoyourhomeonanagreeddateandtime.
*Note:
Should you live in an outlying area, it may be necessary to return the product to the store nearest to you. Our service operator
will advise you of your repair procedure.
2. Cost of Repairs
2.1 Under warranty
 • Anyitemsstillunderwarrantywillberepairedfreeofcharge,aslongasitcomplieswiththetermsandconditions
of the warranty. (refer to “warranties” section in this manual)
 • AnyitemsthatneedtoberepairedthatareNOTcoveredinthewarrantywillbefortheconsumer’sexpense.A
quote for the repair/replacement of these items will be provided to the consumer for approval prior to repairs
being conducted.
2.2 Out of Warranty
 • Anyitemsthatneedtoberepairedoncethewarrantyhasexpiredwillbefortheconsumer’sexpenseincluding
the call out fee. A quote for the repair/replacement of these items will be provided to the consumer for approval
prior to repairs being conducted.
www.trojanhealth.co.za
QUALITY GUARANTEE
YEAR
WARRANTY
0861 876526
0861 TROJAN
✆
Manufactured For Masstores (Pty) Ltd.
16 Peltier Drive, Sunninghill, Ext 6, Sandton, 2146,
South Africa.
If this product proves to be faulty during
normal use due to defective materials or
workmanship. Refer to user manual or
website for terms and conditions.
Please call us for any
product queries, after
sales support, repairs
or installations.
#13M04T003