Trotec PGGS 10-230V User manual

TRT-BA-PGGS10-230V-TC2017-35-002-EN
PGGS 10-230V
EN
OPERATING MANUAL
GLUE GUN

2 EN
glue gun PGGS 10-230V
Table of contents
Notes regarding the operating manual.................................2
Safety .....................................................................................2
Information about the device................................................6
Transport and storage...........................................................7
Start-up..................................................................................7
Operation ...............................................................................8
Errors and faults..................................................................10
Maintenance ........................................................................11
Disposal ...............................................................................12
Notes regarding the operating manual
Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of
persons due to electrical voltage.
Warning
This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.
Caution
This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.
Note
This signal word indicates important information (e.g.
material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry
out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the
operating manual must be observed.
Wear safety glasses
Information marked with this symbol indicates that you
should wear eye protection.
Wear protective gloves
Information marked with this symbol indicates that you
should wear protective gloves.
You can download the current version of the operating manual
and the EU declaration of conformity via the following link:
PGGS 10-230V
https://hub.trotec.com/?id=41186
Safety
General Power Tool Safety Warnings
Warning
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result
in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
This appliance can be used by children aged from 8years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have
been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved.
The term power tool in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
General Power Tool Safety Warnings– Work area
safety
•Keep work area clean and well lit. Clutter or dark areas
invite accidents.
•Do not operate power tools in explosive atmosphere,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
•Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
General Power Tool Safety Warnings– Electrical
safety
•Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.

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glue gun PGGS 10-230V
•Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
•Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
•Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
•If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
General Power Tool Safety Warnings– Personal
safety
•Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
Use personal protective equipment. Always
wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
•Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
•Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situation.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
•Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe
injury within a fraction of a second.
General Power Tool Safety Warnings– Power tool
use and care
•Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
•Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
•Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the power
tool before making any adjustments, changing
accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool
accidentally.
•Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
•Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the
power tool's operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained power tools.
•Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
•Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the
tool in unexpected situations.

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glue gun PGGS 10-230V
General Power Tool Safety Warnings– Service
•Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Device-specific safety warnings for glue guns
•Only place the device on fireproof, non-heat-
conducting and solid surfaces. The heat generated by
the device during operation entails a risk of fire.
•Do not use flammable solvents for cleaning the areas
to be glued. Fire hazard.
•Do not touch the nozzle or the glue stick. The nozzle
and the glue stick can reach temperatures exceeding
200°C.
•Do not allow hot glue to come into contact with people
or animals. In case of skin contact immediately hold the
affected area under a jet of cold water for several minutes.
Do not try to remove the glue from your skin.
•Do not pull the glue stick out of the nozzle. Touching
hot glue can cause severe burns and the power tool can be
damaged.
•Never use the glue gun at ambient temperatures below
5°C or above 50°C.
•Do not use the glue gun in an environment with direct,
cold wind. The device's efficiency decreases and energy
is lost.
•In case of continued use, do not apply excessive
pressure on the trigger. The glue gun can be damaged.
•Tasks which require the housing to be opened must
only be carried out by authorised specialist
companies.
•If the glue escapes towards the rear, stop using the
tool immediately! Have it cleaned by a specialist
company before further use.
Intended use
Only use the device PGGS 10-230V for bonding wood,
cardboard, packaging material, leather, ceramic, glass, carpet,
seals, plastic, fabric, cork and metal using hot-melt glue whilst
adhering to the technical data. The workpieces to be bonded
must be clean, dry and free of grease.
We recommend using the power tool with original Trotec
accessories.
Foreseeable misuse
The device PGGS 10-230V is not suitable for bonding heat-
sensitive materials such as soft PVC, styrofoam and other
foams.
Any other use than the one described in chapter "Intended use"
is regarded as reasonably foreseeable misuse.
Personnel qualifications
People who use this device must:
• have read and understood the operating manual, especially
the Safety chapter.
Personal protective equipment
Wear eye protection.
With it you protect your eyes from splintering, falling
and flying pieces which could cause injuries.
Wear protective gloves.
They protect your hands from burns, crushing injuries
and skin abrasions.
Residual risks
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
Warning of electrical voltage
Work on the electrical components must only be
carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
Warning of hot surface
The insertion tool might still be hot after the
application. Burn hazard when touching the insertion
tool.
Do not touch the insertion tool bare-handed!
Wear protective gloves!

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glue gun PGGS 10-230V
Warning
Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the
hands of children.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
Caution
Keep a sufficient distance from heat sources.
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Behaviour in the event of an emergency
1. Switch off the device.
2. In an emergency, disconnect the device from the mains
feed-in: Hold onto the mains plug while pulling the power
cable out of the mains socket.
3. Do not reconnect a defective device to the mains.

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glue gun PGGS 10-230V
Information about the device
Device description
The device PGGS 10-230V is a glue gun for repairs and
tinkering. The device is suitable for bonding wood, plastic,
textiles, cardboard, paper, ceramic, leather, cork, glass and
metal.
During a work break, you can rest the glue gun on the wire
stand or put it into the device holder with drip tray.
The heat storage system and the detachable cable allow for
cordless working.
The heating time is 5minutes.
The 3nozzles can be exchanged without any tools in a matter of
seconds and are suitable for different fields of application, e.g.
for accurate dosing during high-precision work and pinpoint
dosing at poorly accessible spots.
The ergonomically shaped handle and the light weight ensure
fatigue-free working.
Device depiction
1
2
13
11
12
4
5
6
7
8
9
10
3
No. Designation
1 Feed channel
2 Feed trigger
3 Device holder with power connection
4 Drip tray
5 Power cable
6 Wire stand
7 Wide slot nozzle
8 Universal nozzle
9 Fine nozzle
10 Glue stick
11 Socket for power cable
12 Operating light for mains connection
13 Nozzle
Scope of delivery
• 1x Device PGGS 10-230V
• 1 x Device holder with drip tray
• 1 x Power cable
• 1 x Universal nozzle
• 1 x Fine nozzle
• 1 x Wide slot nozzle
• 6 x Glue stick, length:150mm, diameter:11mm
• 1 x Transport case
• 1x Manual

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glue gun PGGS 10-230V
Technical data
Parameter Value
Model PGGS 10-230V
Mains connection 1/N/PE ~ 220–240V/ 50Hz
Power input 25W
(500W at start-up)
Ambient temperature working 5°C to 50°C
Melting point 200°C
Glue stick
Diameter
Length
11mm
150mm
Heating time approx. 5 min
Cable length 2 m
Weight 0.3 kg
Transport and storage
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Transport
For transporting the device, use the transport case included in
the scope of delivery in order to protect the device from external
influences.
Before transporting the device, observe the following:
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
Storage
Before storing the device, observe the following:
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• Clean the device as described in the Maintenance chapter.
• For storing the device, use the transport case included in
the scope of delivery in order to protect the device from
external influences.
When the device is not being used, observe the following
storage conditions:
• dry and protected from frost and heat
• ambient temperature below 45°C
• protected from dust and direct sunlight inside the transport
case
Start-up
Unpacking the device
• Take the transport case out of the packaging.
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
• Check the scope of delivery for completeness and look for
damages.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
• Dispose of the packaging material according to the
national regulations.
Mounting the wire stand
Wear safety glasses
The wire stand may jump away and cause eye injury
while being mounted. Wear suitable eye protection.
The wire stand must be attached to the device prior to initial
start-up.
1. Pull the ends of the wire stand(6) slightly apart and slide
them into the fixture on the left and right side of the
device.
6
2. You can remove the wire stand by pulling it out of the
fixture.
Inserting a glue stick
1. Push a glue stick into the feed channel(1).
Connecting the power cable
1. Insert the mains plug into a properly secured mains
socket.

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glue gun PGGS 10-230V
Operation
Tips and notes on handling the glue gun
General information:
• Degrease metallic surfaces before gluing. Processing
machines often leave oil residues.
• The glue cannot be completely removed from textiles. Due
to its high melting point, even hot washing does not
remove the glue.
• Moisture can make the glue joint come undone.
• If required, use special glue sticks for different types of
material.
• If your skin comes into contact with hot glue, immediately
hold the affected area under a jet of cold water for several
minutes.
• The materials to be bonded and the surface on which you
are working must neither be highly flammable nor
combustible.
• When working with heat-sensitive materials, use a sample
to test whether the material is suited for hot gluing.
Gluing:
• Apply the glue in zigzag lines when working with flexible
materials such as textiles.
• Heat up quickly cooling materials such as steel e.g. using a
heat gun to improve the adhesive bonding.
• Briefly press the workpieces together by hand after gluing.
A clamping device is not required.
• You can use the device for point gluing or seam gluing.
• Glue joints can be dissolved again by heating.
• Glue residues can easily be removed from the nozzle after
the tool has cooled down.
• After cooling, remove the glue residues ideally with a sharp
knife.
• The glue joints can be painted.
• Roughen smooth surfaces before gluing.
Switching the device on and off
Wear your personal protective equipment when working with
the device.
The device allows for both corded and cordless working.
Corded working (continuous operation)
1. Connect the power cable(5) to the socket(11) on the glue
gun.
ðThe operating light(12) is illuminated.
11
5
12
2. Fold out the wire stand(6) and put the glue gun down.
6
3. Allow the glue gun to heat up for approx.5minutes.
ðThe glue gun is ready for operation.

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glue gun PGGS 10-230V
Cordless working
1. Connect the power cable(5) to the mains connection of the
device holder(3).
2. Insert the glue gun into the device holder(3).
ðThe operating light(12) is illuminated.
5
3
3. Allow the glue gun to heat up for approx.5minutes.
ðThe glue gun is ready for operation.
ðThe integrated heat storage system enables cordless
working.
4. If the glue comes out slowly or becomes tough, heat the
glue gun again in the device holder.
Exchanging the nozzle
Warning of hot surface
The nozzle might still be hot after use. Burn hazard
when touching the nozzle.
Only touch the nozzle by the heat protection cover!
Wear protective gloves!
Info
Hold the device vertically with the nozzle pointing up so
that no glue can escape.
You can only exchange the nozzle while the device is warm.
1. Heat up the device for approx.1 to 2minutes.
2. Unscrew the nozzle(13) at the heat protection cover(14) in
the direction of the arrow.
13
14
3. Screw on the selected nozzle(13) in the direction of the
arrow.
13

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glue gun PGGS 10-230V
Gluing
Warning of hot surface
The nozzle might still be hot after use. Glue coming out
of the nozzle can be hot. Risk of burns.
Do not touch the nozzle bare-handed!
Wear protective gloves!
Info
When further glue sticks are pushed in, the device
requires a little more time for heating up than during
initial use. Hardened glue residues can block the feed
channel.
Info
The surfaces to be glued must be clean, dry and free of
grease.
1. Allow the glue gun to heat up. Push a glue stick suitable
for the material into the feed channel(1) from the rear. Pull
the feed trigger(2) to control the flow of glue for the
intended task.
2
1
2. Apply the glue in dots or lines.
3. Immediately press the two workpieces to be bonded
together for approx.30seconds.
ðAfter approx.5minutes the glue joint will be able to
withstand loads.
4. During work breaks, insert the device into the device
holder or put it down on the wire stand.
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• If required, allow the device to cool down.
• Clean the device according to the Maintenance chapter.
• Store the device according to the Storage chapter.
Errors and faults
The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.
Troubleshooting tasks which require the housing to be opened
must only be carried out by an authorized specialist electrical
company or by Trotec.
Slight smoke or odour are emitted during first use:
• This is not a fault. These phenomena disappear after a
brief runtime.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the on-site fusing.
Info
Wait for at least 10 minutes before switching the
device back on.
The glue stick is not transported:
• The glue stick may be used up or too short. Insert a new
glue stick. Only use suitable accessories/ glue sticks as
specified in the technical data.
• The glue stick diameter may be too large or too small. Only
use suitable accessories/ glue sticks as specified in the
technical data.
The glue stick falls out of the device:
• The glue stick diameter is too small. Only use suitable
accessories/ glue sticks as specified in the technical data.
Liquid glue comes out of the feed channel:
• The glue stick diameter is too small and/ or the melting
point of the glue stick is too low. Only use suitable
accessories/ glue sticks as specified in the technical data.
The glue does not come out evenly:
• The device may not have reached the melting point yet.
Allow the device to heat up completely.
• Pull the feed trigger slowly and evenly.

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glue gun PGGS 10-230V
The glue only bonds on one side:
• The glue may have cooled down before you have pressed
the workpieces together. Press the workpieces to be
bonded together immediately. Heat up quickly cooling
materials with a heat gun. Apply the glue in dots if
necessary.
The glue comes undone after cooling:
• The surfaces may be greasy, smooth or dusty. You should
degrease, roughen or clean the surfaces.
• The material may not be suitable for bonding with hot-melt
glue. Use special glue sticks.
Glued tiles in humid environments come loose:
• Moisture penetrates into the glue joints. Use special
cement-based glue sticks.
Glued shoe soles come undone:
• Moisture causes the leather to swell. Use special glue
sticks.
Glue residues (strands) form:
• The feed trigger is held after gluing is completed. Let go of
the feed trigger in time.
• Wipe off the nozzle when lifting it off the workpiece.
The workpiece melts:
• The workpiece consists of heat-sensitive material, e.g.
styrofoam, and is not suitable for bonding with hot-melt
glue. Use special glue sticks.
You suffer burns on your fingers during gluing:
• The glue may penetrate through paper or textiles. Wear
protective gloves when working with the glue gun. If
necessary, use a heat-resistant pad, e.g. made of silicone.
• The workpiece consists of metal and may have heated up.
Wear protective gloves when working with the glue gun.
Note
Wait for at least 3 minutes after maintenance and
repair work. Only then switch the device back on.
Your device still does not operate correctly after these
checks?
Please contact the customer service. If necessary, bring the
device to an authorized specialist electrical company or to
Trotec for repair.
Maintenance
Activities required before starting maintenance
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down completely.
Warning of electrical voltage
Maintenance tasks which require the housing to be
opened must only be carried out by authorised
specialist companies or by Trotec.
Notes on maintenance
Inside the device, there are no parts that need to be maintained
or lubricated by the user.
Cleaning
The device should be cleaned before and after each use.
Note
The device does not have to be lubricated after
cleaning.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
• Clean the device with a soft, damp and lint-free cloth.
Make sure that no moisture enters the housing. Protect
electrical components from moisture. Do not use any
aggressive cleaning agents such as cleaning sprays,
solvents, alcohol-based or abrasive cleaners to dampen
the cloth.
• Dry the device with a soft, lint-free cloth.
• Keep the connecting terminals on the device and device
holder clean.

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glue gun PGGS 10-230V
Disposal
The icon with the crossed-out waste bin on waste
electrical or electronic equipment stipulates that this equipment
must not be disposed of with the household waste at the end of
its life. You will find collection points for free return of waste
electrical and electronic equipment in your vicinity. The
addresses can be obtained from your municipality or local
administration. For further return options provided by us please
refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.

Trotec GmbH
Grebbener Str. 7
D-52525 Heinsberg
[phone]
[phone]
[email protected]
www.trotec.com