Troy-Bilt TE31 Series User manual

Wire connection Panel, Easy wiring, Easy Controlling
Slow Start(SS)濕Slow Down(SD)濕Instantaneous Brake
Internal and external speed control
DIN rail installation of European standard
Induction Motor Speed Controller
TE31/TE32 Series
User’s Mannual
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ʰScan to view online
1

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1
TE31 TE32
50 5060 60
3
70~1400 70~140070~1700 70~1700
Single phase AC100-115 Single phase AC200-230
Max. <90W
Max. <85%
104(L )
ƻ65(W)ƻ
44(H )
160g
0ǡ+40°C
˅
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DANGER
蘼
ʰ
May cause dead or serious injury etc.
Take protective device of over current, instant stop,
over temperature, ground fault interrupter.
蘼
Prevent fire, injury, electric shock
Do not use product near explosive, water, corrosive
gas, or combustible material.
蘼
蘼
蘼
蘼
蘼
蘼
It may cause fire
Do not forcibly put stress, or lead a heavy article on
or stuff foreign matter into it.
It may cause electric shock, trouble,
and damage
Avoid damage caused by earthquake, fire, artificial
accident, please set and fix it for confirmation.
Prevent electric shock, injury, fire,
trouble and damage
Install an external emergency stop circuit to turn the
power off in the instant halt of operation.
Prevent electric shock, injury, fire,
trouble and damage
Connect the Brake and Motor to ground. Prevent electric shock
Neither reach nor touch the Brake terminals while
power is on. It may cause electric shock
Execute safety examination after earthquake Prevent fire, injury, electric shock
Have a professional expert set the wiring construction
accurately.
Prevent electric shock, injury, fire,
and trouble
Do not work for moving, wiring or inspection with the
power on
Prevent electric shock, injury, fire,
and trouble
Do not touch the internal parts of the Brake. It may cause electric shock , scald
Specs
Functions
Power Input (V)
Current (A)
Power frequency (Hz)
Temperature environment
Humidity environment
Dimension
(mm)
Weight
(g)
Type
Motor power
Range of speed controlling
2

ATTENTION
蘼
蘼
蘼
蘼
蘼
蘼
蘼
蘼
Do not stand/sit on product or put heavy article on it. It may cause electric shock, trouble,
damage
Ensure that wiring has been correctly done. Prevent injury trouble, damage
ʰ
Please dealing according to industry littering as discarding the product.
ʰ
May cause injury or product damage.
When conducting trial operation, make Motor fixed.
Confirm motion before composing machine system. Prevent injuiry
When temperature of Brake or Motor is rising,
please do not touch it. It may cause scald.
Do not reform, assemble or repair the Brake.
Move the product with a great care so as to prevent
from the danger such as tumble or turnover.
It may cause electric shock,
injury, fire.
It may cause injury, damage.
When power recovers after interruption, don’t approach
devices since it may restart operation suddenly. It may cause injury.
Please follow the appointed voltage. Prevent injury, fire, electric shock
Do not cut-in or off the power frequently. It may cause trouble.
Do not use damaged Brake or Motor. It may cause injury, fire.
Do not put obstacle around Brake and Motor or it'll
be airless. It may cause scald, fire.
Please have the cause troubleshooting as tripping,
and restart after safety confirming. Prevent injury
Have an expert execute maintenance and inspection. Prevent injury and electric shock
Neither block nor stuff the aspiration/exhaust vent
with foreign particle.
It may cause electric shock, trouble ,
fire.
Use Brake and Motor in designed combination. Prevent fire
Do not put a heavy impact on shaft of Motor and Brake. It may cause trouble.
Please turn power off as stop using for a long period. It may cause injury from wrong
operating.
Mount the product on an incombustible material such
as metal. Prevent fire
Do not set magnetic contactor in main power during
Motor rotating or stopping. It may cause trouble
Do not drive Motor axis from external. It may cause fire, trouble, electric
shock.
3

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2
14.5
35.5
10
42
2
4.5
4.5
12.5
6.5
4.25
23
99
65
5.1
10
10
5
5
POWER
SPEED2
SPEED CONTROLLER
SPEED1 SS SD ŔIJġġŔijġġŔĴ
STOP
BRAKE
ŔĵġġŔĶġġŔķ
INT-VR
EXT-VR
Risk of injury and electric shock.
Read the manual and follow the safety
Instructions before use.
Wait to touch an electronic device for 1
minute after disconnecting power supply.
Ensure proper earth connection.
!WARNING
Dimension
4

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3
Using DIN rail in 35mm size
Using two screws (M4 : No attachment,
Min> 15mm) fastening to installing hole of
two sides of controller
35mm
5

ʬ
4
Below is diagram for switching two speed.
Setting high speed internally, and low speed
externally.
Power
RUNRUNRUN
RUN
Low speed
BRAKE
ON
OFF
ON
OFF
ON
OFF
CW
RUN
InternalInternal External
CWCW
BRAKE
CCW
CCW
CW(Clockwise)
CCW
Motor Operation
RUN/STOP
RUN/BRAKE
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([WHUQDOVSHHG
CW/CCW Input
STOP STOP
RUN˚BRAKE
SLOW START
SLOW DOWN
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Sequence diagram
Low speed
(Counterclockwise)
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([WHUQDO External
6

ʬFunction Instruction
5
S1 S2 S3
S4 S5 S6
STOP
BRAKE
INT-VR
EXT-VR
łŃńŅ
EFGH I
JKLM
POWER
SPEED2
SPEED CONTROLLER
SPEED1 SS SD ŔIJġġŔijġġŔĴ
BRAKE
STOP
ŔĵġġŔĶġġŔķ
INT-VR
EXT-VR
0RXQWLQJ
+ROH
N
0RXQWLQJ
+ROH
3111
2611
2111
611
1
1! 3! 5! 7! 9
Speed(r/min)
21
:
9
8
7
6
5
4
3
2
1
12
Internal(external) speed control Scale
(Scale Diagram)
Instruction
ĄInternal Speed control
Speed range:
60Hz - 90~1700r/minƞ
50Hz - 90~1400r/minƞ
Rotating clokwise with internal
knob will be faster. It can also
control speed with VR in
long distance occasion.
36
31
26
21
6
1!!!
Slow Start(sec/1600r/min)
21
:
9
8
7
6
5
4
3
2
1
12
Slow Start time Scale
Ą6/2:67$57
21
:
9
8
7
6
5
4
3
2
1
Ą6/2:'2:1
It will have effect on start time
(unload)and two parts of speed
control(low to high speed)
Rotating clockwise with SS knob
will lengthen the START time.
Original set is scale“0”
(No SLOW START function)
Example of
Slow Start/Slow Down
˛
No Slow Start/Slow Down
Operate with TE controller
(Slow Start/Slow Down)
Speed 2
Internal
control
Slow Start
Control
Slow Down
Control
S1-S2 short circuit (ON) ：STOP
S1-S2 open circuit (OFF)：RUN
S1-S3 short circuit(ON) ：BRAKE
S1-S3 open circuit(OFF)：RUN
S4-S5 short circuit(ON)：Use
internal control to set speed
S4，S6 link to external VR to
set speed(Premise is open
circuit between S4-S5)
6
36
31
26
21
6
1!!! 12
Instruction Instruction
Speed 1
Internal
control
(Scale Diagram) (Scale Diagram)
6
Slow Down time Scale
Slow Stop(sec/1600r/min)
It will have effect on stop time
(unload)and two parts of speed
control(high to low speed)
Rotating clockwise with SD knob
will lengthen the STOP time.
Original set is scale“0”
(No SLOW DOWN function)
7

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6
E
J
K
M
G
G
F
L
N
H
H
I
I
FG
YWB
濣Link to Generator wire(blue)
濣Link to Motor(clockwise)
濣Link to Motor(counterclockwise)
濣FG terminal
濣AC power input
濣capacitance terminal
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Frame ground
SW1 SWITCH
type AC250V 10A
AC
POWER
Capacitance
SW1
Power Filter Fuse
Power filter type
YG10T5-01
AC125/250V 10A
Fuse type
TE31 AC250V 10A
TE32 AC250V 5A
˛
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Please use above AWG18 for
AC power input and extending
wire. Its limitation is 10M
between Motor and controller.
˛
Capacitance installing
Please confirm that if
X)RI
capacitance is same as Motor
Sticker.
WY B
Terminal Instruction
łŃńŅ
EFGH I
JKLM
POWER
SPEED2
SPEED CONTROLLER
SPEED1 SS SD ŔIJġġŔijġġŔĴ
BRAKE
STOP
ŔĵġġŔĶġġŔķ
INT-VR
EXT-VR
0RXQWLQJ
+ROH
N
0RXQWLQJ
+ROH
8

ʬWiring for control
7
˛
Speed Control - Internal
˛
Speed Control - External
1
1
One Part Speed Control
2
2
Two Parts Speed Control
(SW3)
(SW2)
POWER
SPEED2
SPEED CONTROLLER
SPEED1 SS SD ŔIJġġŔ ijġġŔĴ
BRAKE
ŔĵġġŔĶġġŔķ
INT-VR
EXT-VR
POWER
SPEED2
SPEED CONTROLLER
SPEED1 SS SD ŔIJġġŔ ijġġŔ Ĵ
BRAKE
STOP STOP
ŔĵġġŔĶġġŔķ
INT-VR
EXT-VR
IJ
IJ
ij
ij
Ĵ
Ĵ
POWER
SPEED2
SPEED CONTROLLER
SPEED1 SS SD ŔIJġġŔ ijġġŔ Ĵ
BRAKE
ŔĵġġŔĶġġŔķ
INT-VR
EXT-VR
POWER
SPEED2
SPEED CONTROLLER
SPEED1 SS SD ŔIJġġŔ ijġġŔ Ĵ
BRAKE
ŔĵġġŔĶġġŔķ
INT-VR
EXT-VR
STOP STOP
6:澽6:W\SH
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RUN BRAKE
STOP
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URWDWLRQ
澿As two part of speed control, Part 1 use SPEED 1
to control and Part 2 use SPEED 2 to control.
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RUN
RUN BRAKE
STOP
RUN
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1
1
One Part Speed Control
2
2
Two Parts Speed Control
RUN BRAKE
STOP
RUN
RUN BRAKE
STOP
RUN
(Variable Resistance)
9

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8
ńńŘ
ŔŘĶ
ńńŘ
ńŘ
ńŘ
FG
FG
SW1
SW1
ŔŘĶ
:LULQJIRU0RWRU
˛
Rotating Direction - One direction
澿Below wiring example is clockwise.
Black
White
Blue
Fuse
˛
Rotating Direction -
Counterclockwise/Clockwise Switching
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AC
POWER
Power Filter
Capacitance
Blue
Black
Yellow
White
Blue
Blue
Capacitance
Fuse
AC
POWER
Power Filter
Yellow
10

ʬ
Don’t control RUN/STOP by power switch(SW1) immediately but using SW2. Avoid powering on and
rotating at the same time.
ʬ
Two parts speed switching will be affected by SS and SD.
ʬ
It can rotate oppositely in a flash with Reversible Motor as 6R˚8R˚9R series.
ʬ
It must be stopped before changing the rotating direction with Induction Motor as 6I˚8I˚9I series.
ʬ
High frequency will rise the temperature, make temperature switch off and stop rotating, so it must upon 4 seconds
When using brake function.(RUN 2 seconds, STOP 2 seconds) The Motor shell must be below 90°C as considering
ventilation and heating reduction.
ʬ
The brake is Electric brake. After braking for 0.5 second, it don’t have holding torque. If you need holding torque
, you can choose Electromagnetic Brake Motor.
ʬ
Don’t use controller as open collector to control TE31/32 in RUN/STOP/BRAKE/INTERNAL-EXTERNAL to
control speed.
ʰImportant
Notice
ʰPlease inquiry with local officer or distributor to choose product
Made in Taiwan
www.troy.com.tw
ʰ Responsibility of environment protection
We place important on spreading environment
protection. Each package can be recycled.
Please using litter dealing process and
recycling to replace the old product.
ʰġ We won’t inform individually if we promote
the product characteristics. Please inquiry with
each office. Thank you very much.
--- By your attending, we protect the earth together. ---
㹿㞯䭠㐏到₌㢘柟⋻▇
TROY ENTERPRISE CO., LTD! Npups!nbovgbduvsfs
Motor output power Cycle
above 2 seconds (
RUN for 1 second and STOP for 1 second
Ī
ķĮĵıŘ
ķıŘҷĺıŘ above 4 seconds (
RUN for 2 seconds and STOP for 2 seconds
Ī
11