Troy-Bilt 30237 User manual

0
Portabme Generator/Generador Port,tim
Modem /Modemo 030237
,®
Before using this product_ read this manuaHand follow aHH
Safety RuHesand Operating Instructions. Antes de utiHizar eH producto, Heaeste manual y siga todas Has RegHas de Seguridad e Instrucciones de Uso.
Questions? Preguntas?
=I=888=611=6708 PI-F8-SCT
Troy-Bi{_ is a registered trademark ofTroy-Bilt, LLC and is used under license to Briggs & Stratton Power Products.
Troy-Bilt® es una marca registrada de Troy-Bilt, LLC y se usa abaio licencia a Brigs & Stratton Power Products.
BRIGG$ & $TRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WISCONSIN, U.S.A.
Printed in USA PlanuaHNo. H97325GS Revision H(05/26/2005)

Safety Rules
SAVE THESE mNSTRUCTmONS
TABLE OF CONTENTS
Section HoSafety RuNes .......................... 2-4
Section 2 ° Features and ControHs ................... 5
Section 3 oAssembHy ............................ 6-7
Section 4 o Operation .......................... O°H4
Section 5 o Maintenance ........................ H5- H6
Section 6 o Storage .............................. H7
Section 7 oTroubleshooting ........................ H8
Warranty ...................................... H9
EQUmPNENT
DESCRmPTmON
Read this _anuam carefummy and become
: ...... fa_imiar with your generator. Know its
appmications, its mi_itations and any hazards
invomved°
This manuaH describes an engine-driven, revoHving fiend,
alternating current (AC) generator designed to suppHy
eHectricaH power for operating compatibHe eHectricaH Highting
appHiances, tooHs and motor Hoads.The generator's revoMng
fiend is driven at about 3,600 rpm by a singHeocyHinder
engine.
SAFETY RULES
This isthe safety amertsymbol [tisused to
amertyou to potendam personam iniuryhazards.
Obey at[ safety messages that follow this
symbol to avoid possible iniury or death.
The safety aHert symboH (_) is used with a signaH word
(DANGER, CAUTION)A!ARNING), a pictorial and/or a
safety message to aHert you to hazards. DANGER indicates
a hazard which, if not avoided, will resuHt in death or serious
iniury. WARNING indicates a hazard which, if not avoided,
could resuHt in death or serious iniury. CAUTION
indicates a hazard which, if not avoided, might resuHt in
minor or moderate iniury. CAUTION, when used
without the aHert symbol indicates a situation that couHd
resuHt in equipment damage. FoHHowsafety messages to
avoid or reduce the risk of iniury or death.
CAUT|ON! DO NOT exceed the generator's
wattage/amperage capacity. See "Don't OverHoad
Generator".
Every effort has been made to ensure that information in
this manua[ is accurate and current. However, we reserve
the right to change, aHter or otherwise improve the product
and this document at any time without prior notice.
The Emission ControH System for this generator is
warranted for standards set by the Environmenta[
Protection Agency. For warranty information refer to the
engine owner's manua[.
Hazard Symbols and Meanings
EHectrocution EHectricaHShock
Toxic Fumes ExpHosion Fire
ExpHosive Pressure ChemicaH Burn Hot Surface
Copyright © 2005 Brigs & Stratton Power Products
Group, LLC. AHHrights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.

Section 1: Safety Rules
DANGER
DO NOT allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a battery.
Wear protective goggles_rubber apron, and rubber gloves.
WANNING
Operate generator ONLY outdoors,
Keep exhaust gas from entering aconfined area through
windows, doors, ventilation intakes or other openings,
DO NOT operate generator- inside any building or enclosure,
including the generator" comparunent of a recreational vehicle (RV).
WARNING
When using generator for backup powen notify utility
company. Use approved transfer equipment to isolate
generator from electric utility:
Use a ground circuit fault interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or stem work.
DO NOT touch bare wires or receptacles,
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator in the rain.
DO NOT handle generator or electrical cords whiie standing
in water, while barefoot, or while hands or feet are wet.
DO NOT ailow unqualified persons or children to operate or
service generator
WHEN ADDING OR DRAINING FUEL
Turn generator" OFF and let it cool at least 2 minutes before
removing fue! cap. Loosen cap slowly to relieve pressure in
tank,
Fill or drain fuel tank outdoors.
DO NOT overfiJi tank.Allow space for" fuel expansion.
Keep fuel away from sparks_ open flames_ pilot lights_ heat, and
other ignition sources.
DO NOT iight a cigarette or smoke_
VHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap and air" cleaner are in place.
• DO NOT crank engine with spark plug removed.
• If fuel spilIs_wait until it evaporates before starting engine.
WHEN OPERATING EQUIPMENT
Do not tip engine or equipment at angle which causes fuel to
spill
This generator" is not for" use in mobile equipment or marine
applications.
VHEN TRANSPORTING OR REPAiRiNG
EQUIPMENT
iN TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
This generator does not meet U, S.Coast Guard Regulation
33CFR-183 and should not be used on marine appiications.
Failure to use the appropriate U, S.Coast Guard approved
generator" could resuk in bodily injury and/or property
damage_

Section 1: Safety RuJes
WARNING
WHEN ADJUSTmNG OR MAKmNG REPAmRS TOYOUR
GENERATOR
Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark pIug
WHENTESTmNG FOR ENGINE SPARK
Use approved spark plug tester:
DO NOT check for spark with spark plug removed,
WARNING
DO NOT touch hot surfaces.
Allow equipment to cod before touching.
The generator must be at least 5 feet from structures having
combustible walls and/or other combustible materials.
Keep at least 3feet of clearance on all sides of generator for
adequate cooling, maintenance and servicing.
In the State of California a spark arrester is required by law
(Section 4442 of the California Public Resources Code), Other
states may have similar law,s. Federal laws apply on federal
lands. [f you equip the muffler with a spark arresterl [t must be
maintained in effective working order:
CAUTION
DO NOT tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed
speed.
DO NOT modify generator in any way,
See "Don't Overload Generator".
Start generator and let engine stabilize before connecting
dectricai loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect from generator
before stopping generator.
Use generator only for" intended uses.
If you have questions about intended use, ask dealer or call
1-888-61 1-6708.
Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt,
or" corrosive vapors.
DO NOT insert any objects through cooling slots.
If connected devices overheat, turn them off and disconnect
them from generaton
Shut off generator ifi
-electrical output is lost;
-equipment sparks, smokes, or" emits flames;
-unit vibrates excessively.

Features and Controls
KNOWYOUR GENERATOR
Read this owner's manual and safety rules before operating your generator.
Compare this [Hustrat[on with your generator to familiarize yourseff with the locations of various controls and
adjustments. Save this manual for future reference.
-_ Rocker Switch Circot
Oil Fill Cap Fuel Tan[< Breaker
Air Cleaner Circmt Breakers (AC)
120Volt AC, 20 Amp
Duplex Receptacles
Spark Arrester Muffler
Loddng Receptacle
Choke Lever
Data Tag
12Volt DC
Receptade
l
Battery
[2Volt DC Receptacle -- Use this receptacle with
battery charge cables to charge a [2Volt battery.
[ 20 Volt AC_ 20 Amp Duplex Receptacles -- Hay be
used to supply electrical power for the operation of [20Vok
AC_20 Amp_ single phase_60 Hz electrical [ighting_app[iance_
too[ and motor loads.
[ 201240 Volt AC, 30 Amp Loddng Receptacle -- Hay
be used to supply electrical power for the operation of
120 and/or 240Volt AC, 30 Amp_ single phase_60 Hz
electrical lighting, appliance_ tool and motor loads.
Air Cleaner -- Uses a dry type filter element and foam
pre-deaner to limit the amount of dirt and dust sucked
into the engine.
Battery- Located behind plastic cover. 12Vok DC sealed
battery provides power to start the engine.
Choke Lever -- Used when starting a cold engine.
Start Switch
Fastener
Circuit Breakers (AC) --The 120VokAC, 20A duplex
receptacles are provided with "push to reset" circuit
breakers to protect the generator against electrical overload.
Dataiag - Provides model, revision and serial number of
generator. Please have these readily avaihble if calling for
assistance.
Fuel Tank -- Capacity of seven (7) U.S. gallons.
Start Switch --Turn to start the engine.
Grounding Fastener -- If required_ please consult a
qualified electrician, electrical inspector, or local agency
Oil Fill Cap --Add oil to engine here.
Spark Attester Muffler -- Exhaust muffler lowers engine
noise and is equipped with a spark arrester screen.
Rocker Switch Circuit Bre_:er --The 120/240VokAC,
30A locking receptacle is provided with a rocker switch circuit
breaker to protect the generator against electrical overload.
This swimh also controls all receptacles.

Assembly
ASSEMBLY
Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel,
mfyou have any problems with the assembly of your
generator, please call the generator helpline at
1°888°611 °6708°
Remove Generator From Carton
I. Set carton on a rigid flat surface with "TNs Side Up"
arrows pointing upward.
2. Carefully open top flaps of shpping carton.
3. Cut down corners of carton from top to bottom and
Haythat side of carton down flat.
4. Remove all packing material, carton fillers, etc.
5. Roll generator out of shipping carton.
Attach Handle
You will need two I/2" or 13 mm wrenches to attach the
handHe.
I. Attach handle to right side of generator frame (viewing
unit from front), as shown in Figure I,with a 60 mm
capscrew, fiat washers, nylon washers, and lock nut.
60ram Capserew
., Nut
J_/as her
'\ Handle BrackeI:
Ion Washer
OO
Nylon Washer
Handle Bracket
..............Washer
60ram Capscrew
Handle Pin
NOTE: DO NOT overtighten. Handle must be able to
move up and down freely.
2. Raise handle and insert handle pin to move generator.

Section 3: Assembly
BEFORE STARTmNG THE
ENGmNE
Add Engine Oil
*Placegeneratoron a [eve[surface.
1
Refer to engine manualfor oil fill information,
Damage to equipment resuking from failure to follow this
instruction will void warrant><
° Refer to engine owner's manual and follow oil
recommendations and instructions.
NOTE: Check oil often during engine break-in. Refer to
engine owner's manual for recommendations.
NOTE:The generator assembly rotates on a prehbricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.
Add Fuel
NOTE:This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EP1 (Engine
Plodifications).
WHEN ADDING FUEL
Turn generator OFF and let it cool at least :Z minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in tank.
Fill fuel tank outdoors,
DO NOT overfill tank, AIIow spacefor fuel expansiom
Keep fuel awayfrom sparks,open flames,pilot lights, heat,and
other ignition sources,
DO NOT light a cigarette or smoke,
I. Use clean, fresh, regular UNLEADED fuel with a
minimum of 85 octane. DO NOT use fuel which
contains Hethanol. DO NOT mix oil with fuel.
:2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill.Allow about :2.:25" of tank space for fuel
expansion (Figure :2).
INNNNNNNNNNNNNNN
_NNNNNNNNNNNNNN?
INNNNNNNNNNNNNNN
Replace 'q.5" with '2.25" fuel fill level given in engine manual.
Failure to follow this instruction may cause fuel to overexpand
and spill from tank.
Install fuel cap and wipe up any spilled fuel.
Remove Cover on Start Switch
A protective plastic cover is placed over the start switch to
prevent the generator from being started.
. Open cap on battery float charger.
. Remove and discard plastic cover over the start switch
(Figure 3).
Replace cap on battery float charger.

Operation
USmNG THE GENERATOR
System Ground
The generator has a system ground that connects the
generator frame components to the ground terminals on
the AC output receptacles.The system ground is connected
to the AC neutral wire (see "Equipment Description'_
earlier in this manual).
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regu[ations_ local codes, or
ordinances that apply to the intended use of the generator.
Please consuk a qualified e[ectriciam electrical inspector, or
the local agency having jurisdiction.
oIn some areas_generators are required to be registered
with local utility companies.
oIf the generator is used at a construction site, there may
be additional regulations which must be observed.
Connecting to a Build[rig's Electrical
Connections for standby power to a bui[ding's electrical
system must be made by a qualified electrician.The
connection must isolate the generator power from utility
power, and must comply with a[[ applicable laws and
electrical codes.
WARNING
When using generator for backup power; notify utility
company. Use approved transfer equipment to isolate
generator from electric utility:
Use a ground fauk circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator in the rain.
DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator:
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any building or endosure_
including the generator compartment of a _creatJonal vehicle (RV).
The generator must be at [east 5 ft. ([ 52 cm) from
structures having combustible wails and/or other
combustible materials. Leave at [east 3 ft. (92 cm) a[[ around
generator including overhead_ for adequate coo[ing_
maintenance and servicing.
Place generator in a we[[ ventilated area, which wi[[ allow
for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows_ doors_
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Figure 4). Prevailing winds
and air currents should be taken into consideration when
positioning generator.
Exhaust Port

Section 4: Operation
OPERATmNG THE
See "Don't Overload Generator",
Start generator and Jet engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect from generator
before stopping generator.
iMPORTANT: Always unphg the battery float charger
before starting the generator.
Starting the Engine
Disconnect aH eHectrical loads from the generator. Follow
start instruction steps in numerical order:
I. Make sure unit is on a level surface.
iMPORTANT: Failure to start and operate unit on a level
surface will cause the unit not to start or shut down during
operation.
2. Follow start instructions given in engine owner's manual
and turn start switch on generator to "Start" position
(Figure 5).To prolong life of starter components, DO
NOT hold starter switch in "Start" position for more
than 15 seconds, and pause for I minute.
WARNING
DO NOT touch hot surfaces.
Allow equipment to cool before touching.
The generator must be at least S feet from structures having
combustible walls and/or other combustible materials.
Keep at least 3feet of clearance on all sides of generator for
adequate cooling, maintenance and servicing.
In the State of California a spark attester is required by law
(Section 4442 of the California Public Resources Code). Other
states may have similar Jaws. Federal laws apply on federal
lands. [f you equip the muffler with a spark arrester, it must be
maintained in effective working order:
Jump_ Start Procedure
Jf generator's starting battery fails, use following instructions
to iump start generator.You can iump start generator using
any 12Volt automotive or utility style storage battery.
I. Unscrew fuse holder and remove generator's 10Amp
indine fuse (Figure 6t.Verify fuse is good or replace
with a known good fuse. Reinstall fuse in fuse holder.
2, Slide red rubber boot off generator's battery terminal
and push it onto red wire, thus uncovering POSITIVE
battery terminal,
3, Using standard automotive iumper cables, connect
RED iumper cable clamp to generator's POSITIVE
battery terminal (Figure 7),

Section 4: Operation
4. Connect the other RED jumper cabHechamp to the
starting battery's POSITIVE battery terminal
5. Connect the BLACK jumper came champ to the
starting battery's NEGATIVE battery terminal
6. Connect the other BLACK jumper cable clamp to the
GROUNDING FASTENER on the generator, as shown
in Figure 7.
7. Start the generator as described in "Starting the
Engine" and remove jumper cables in reverse order of
connections.
8. Slide the red rubber boot back onto the generator's
POSITIVE battery terminal.
If you have any questions, please call the Generator
Heipiine at l=888=61 l=6708, M=F 8=5 CT.
INPORTANT:When jump starting, always wear proper eye
protection and never lean over battery. Inspect both
batteries before connecting booster cables. DO NOT jump
start a damaged battery. Be sure vent caps are tight and level.
Connecting E]ectricaU Loads
"Let engine stabilize and warm up for a few minutes after
starting.
° Plug in and turn on the desired 120 and/or 240VoltAC,
single phase, 60 Hz electrical loads.
° DO NOT connect 240Volt loads to the 120Volt duplex
receptacles.
° DO NOT connect 3-phase loads to the generator.
.DO NOT connect 50 Hz loads to the generator.
* DO NOT OVERLOAD GENERATOR. See "Don't
Overload Generator".
Sto the Engine
I. Turn OFF and unplug all electrical loads from
generator panel receptacles. NEVER start or stop engine
with electrical devices ph_ed in and turned ON.
2. Let engine run at no-load for several minutes to
stabilize internal temperatures of engine and generator.
3. Turn start switch to "Stop" position.
Charging a Battery
Your generator has the capability of recharging a discharged
12Volt automotive or utility style storage battery, DO
NOT use the unit to charge any 6Volt batteries. DO NOT
use the unit to crank an engine having a discharged battery,
DANGER
DO NOT allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a batter_;
Wear protective goggles, rubber apron, and rubber gloves.
To recharge 12Volt batteries, proceed as follows:
I. Check fluid level in all battery cells. If necessary, add
ONLY distilled water to cover separators in battery
cells. DO NOT use tap water.
2. If battery is equipped with vent caps, make sure they
are installed and are tight.
3. If necessary, clean battery terminals.
4. Connect battery charge cable connector plug to panel
receptacle identified by the words "12-VOLTS D.C.".
5. Connect battery charge cable clamp with red handle
to the positive (+) battery terminal (Figure 8).
12 VOLT B.C.
RECEPTACLE
+
POS NEG
12 VOLT BATTERY
6. Connect batterychargecableclamp with black handle
to the negative (-) battery terminal (Figure 8).
7. Start engine. Let engine run while battery recharges.
8. VVhen battery has charged_ shut down engine
NOTE: Use an automotive hydrometer to test battery state
of charge and condition. Follow the hydrometer
manufacturer's instructions carefully. Generally, a battery is
considered to be at 100%state of charge when specific gravity
of its fluid (as measured by hydrometer) is 1.260 or higher.