TrueClean ToteTilter TTT-05-304A Owner's manual

TOTETILTER™
INSTALLATION / OPERATION / MAINTENANCE

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety .............................................................................................4
At a Glance ........................................................................................5
Installation — ToteTilter ...........................................................................6
Installation — Fixed ToteTilter .....................................................................7
Operation..........................................................................................8
Maintenance — Replacing Airlines ................................................................9
Maintenance — Replacing Actuators............................................................ 10
Maintenance — Grease Fittings ..................................................................11
Parts List .........................................................................................12
Troubleshooting..................................................................................13
Customer Notes ..................................................................................14
Warranty .........................................................................................15

3
Introduction
ABOUT
Thank you for purchasing a TrueClean®product.
This manual contains installation, operation, and maintenance
instructions for the TrueClean ToteTilter™. The ToteTilter is designed for
minimal routine maintenance, but care and attention should be given
to the instructions provided in this manual.
All ToteTilters are available with an optional ToteStand™ that can
provide additional functionality. Refer to the ToteStand service manual
for more information.
Do not remove any labeling on any TrueClean product. Immediately
replace any label that is missing.
If, at any point, you have questions or concerns regarding your
ToteTilter, please call 800.654.5635 or 417.831.1411.

4
If, at any point during operation a Danger, Warning, or Caution indication is present, the operator
should immediately take steps to resolve the problem and/or seek assistance from a supervisor.
Safety
IMPORTANT SAFETY INFORMATION
Read this manual before installing, operating, and maintaining this equipment. Failure to read the
manual can result in personal injury and/or equipment damage.
Do not attempt to remove and/or modify any TrueClean products or programming. Doing so can
create unsafe conditions for the operator(s) and/or surrounding persons. Any change to TrueClean
products or programming will void any and all warranties.
Do not place any TrueClean product in an application where general product service ratings are
exceeded. Doing so puts the operator(s) and/or surrounding persons at risk of personal injury and/
or result in equipment damage.
Do not remove any labeling on any TrueClean product. Immediately replace any label that is
missing.
DISCLAIMER OF LIABILITY
TrueClean does not assume responsibility and expressly disclaims liability for loss, damage, or
expenses that arise in any way from the installation, operation, use, or maintenance performed in
accordance with this manual. TrueClean assumes no responsibility for any infringement of patents
or other rights of third parties that may result from use of the module. No license is granted by
implication or otherwise under any patent or patent rights.
TrueClean reserves the right to make changes to the product, specications, or this manual without
prior notice.
DANGER
Indicates an imminently hazardous situation, which if not avoided, has a
high likelihood of resulting in death or serious injury. This symbol is used
in only the most extreme at-risk cases and warrants immediate action.
WARNING
Indicates a potentially hazardous situation, which if not avoided, could
result in death or serious injury. This symbol is used for moderately at-risk
cases and warrants immediate action.
Indicates a potentially hazardous situation, which if not avoided, may
result in minor or moderate injury. This symbol may also be used to alert
against an unsafe operating or maintenance practice.
CAUTION
The words DANGER, WARNING, and CAUTION and their meanings, as used within these
instructions, are listed below:

5
At a Glance
TOTETILTER™
1Tote frame, upper section
2Tote frame, lower section
3Mechanical stop
4Actuator bellows
5Air pressure regulator
6Hand Valve (included)
7Foot Valve (optional)
6
7
2
1
43 5
SIDE VIEW
43 5
1
2

6
Installation
This manual provides the most common or general installation instructions. If there is a need to
deviate from the methods described below, please contact us for additional technical support.
TECHNICAL DATA:
Tilt Options: 5º or 10º
Controls: Hand valve (standard), Foot valve (optional)
Maximum load: 5000 lb
Maximum life: 1600 lb
Maximum inlet pressure: 150 psig
Maximum set pressure: 30 psig (5º model) or 15 psig (10º model)
INSTALLING TOTETILTER:
1. Place the ToteTilter on a level surface — leaving sucient room for forklift travel.
Note: Shims, grout, etc., can be used to level the ToteTilter.
2. The ToteTilter should be set into place using a forklift or other equipment-moving machine.
3. Connect the plant-provided airline to the ¼” NPT connection on the regulator (150 psig
maximum inlet pressure).
Note: The pressure regulator should be veried at the stated pressure for the specic unit. This
information can be found on the equipment tag.
WARNING Operating the ToteTilter with pressure regulator in excess of 30 psi can
result in unsafe conditions.
Pneumatic connections should be made in accordance with local, state,
and federal codes and standards.
CAUTION
Care should be taken when loading and unloading the ToteTilter to
prevent the unit from sliding out.
CAUTION
WARNING Never attempt to move the ToteTilter or ToteStand with a tote,
intermediate bulk container, or other container placed on top.

7
Installation
INSTALLING FIXED TOTETILTER:
1. Place the ToteTilter on a level surface — leaving sucient room for forklift travel.
Note: Shims, grout, etc., can be used to level the ToteTilter.
2. The ToteTilter should be set into place using a forklift or other equipment-moving machine
3. Mounting holes may have been requested at the time of purchase or may be drilled by the
owner in the available space of the ToteTilter’s stationary base.
• Care should be taken when drilling holes in the stationary base to avoid damaging
additional components.
• The owner is responsible for determining the most appropriate fastener to be used
when mounting a ToteTilter.
• At no point should holes be drilled or modications made to the articulating frame of
the ToteTilter as it is a structural member. Altering the frame in any way can result in
personal injury or death.
• It is not necessary to ax the ToteTilter to a permanent structure, assuming it is
operated properly.
4. Connect the plant-provided airline to the ¼” NPT connection on the regulator
(150 psig maximum inlet pressure).
Note: The pressure regulator should be veried at the stated pressure for the specic unit.
This information can be found on the equipment tag.
WARNING Operating the ToteTilter with pressure regulator in excess of 30 psi can
result in unsafe conditions.
Pneumatic connections should be made in accordance with local, state,
and federal codes and standards.
CAUTION
Care should be taken when loading and unloading the ToteTilter to
prevent the unit from sliding out.
CAUTION
WARNING Never attempt to move the ToteTilter or ToteStand with a tote,
intermediate bulk container, or other container placed on top.

8
Operation
RAISING SEQUENCE:
1. Ensure the plant airline is connected to the pressure regulator
2. Verify the pressure regulator is set for the recommended pressure, as indicated on the
equipment tag.
3. Actuate the hand valve (or optional foot valve) to allow compressed air to ow and begin
lling sequence. A fully loaded tote may prevent it from tipping immediately, but as the
tote weight decreases during unloading, the ToteTilter will gradually begin to raise —
stopping at its maximum angle.
Operators should refrain from making contact or interfering with a
ToteTilter while it is raising or lowering as pinch points may exist.
CAUTION
Operators should not attempt to load or unload a ToteTilter while it is
raising or fully raised.
CAUTION
LOWERING SEQUENCE:
1. Actuate the hand valve (or optional foot valve) again to begin the lowering sequence. With
an empty tote, it may not be immediately obvious that the ToteTilter is releasing; however,
you should begin to see the frame lowering within a few seconds.
Fig. 2 - 10º model
6 1/2”
10º + 1.0º
- .0º
14”
Fig. 1 - 5º model
6”
5º + 1.0º
- .0º
10”

9
Maintenance
General cleanliness will extend the life of the ToteTilter and its mechanical components. Where
possible, the area should be kept free of spills and loose debris.
WARNING
Before maintenance begins, remove the inbound air supply from the
pressure regulator. The ToteTilter should be in the 0° tilt position prior to
maintenance.
MONTHLY CHECKLIST:
• Check airlines for cracks and leaks. (See Fig. 2)
• Check actuators for cracks, leaks, or signs of dry rot.
• Check for loose thread connections.
• Grease pivot points.
If any issues are found during the monthly check, cease use of
the ToteTilter until they are resolved.
REPLACING AIRLINES:
1. Conrm that the ToteTilter is in the 0° tilt position, then
disconnect the inbound airline at the pressure regulator.
2. Remove a leaking airline by pressing the outer ring of the ¼”
pneumatic tting and pulling the airline outward.
3. Repeat the same procedure for the other end of the airline.
4. Use cracked or leaking airline as a guide for the length of
the new airline.
5. Trim new section of airline to the appropriate length.
6. Install airlines by pressing each end into ¼” pneumatic
ttings.
Note: Give each end a slight pull to ensure the airlines
are secured in place.
Fig. 4 - General representation of
components
Fig. 3 - Poly Tube Airline

10
Maintenance
REPLACING ACTUATORS:
If one actuator needs to be replaced, it is recommended to replace the other — even if it
is not leaking.
1. Conrm that the ToteTilter is in the 0° tilt position, then disconnect the inbound airline at
the pressure regulator.
2. Remove the pneumatic tting from the actuator, and conrm that it can be reused.
3. Loosen and remove retaining bolts. Once the retaining bolts are free, remove the actuator.
Note: Keep the retaining bolts — as the new actuators are not shipped with this hardware.
• 3/8” 16 UNC thread
• Actuator bolt hole depth is 5/8”
4. Place the new actuator where the previous actuator was located.
5. Install and tighten using the retaining bolts from step 3.
• 3/8” 16 UNC thread
• Actuator bolt hole depth is 5/8”
• Tightening torque on the blind nut is 15-20 ft.-lbs (See Fig. 1)
6. Install the pneumatic tting on the new actuator.
• Use a small amount of Teon or similar sealing tape on threads.
• Use caution to avoid cross-threading the pneumatic tting.
7. Connect the airline to the pneumatic tting on the newly installed actuator.
Fig. 5 - Cutaway of actuator
To Air Supply
Customer supplies
mounting plates,
bolts, and washers
5/8”
Flexible Actuator Bellows
5/8”

11
Maintenance
GREASE FITTINGS:
General-purpose bearing grease should be used, as approved by the facility manager, or in
accordance with established manufacturing procedures.
1. Before applying new grease, wipe as much foreign debris o of the dynamic hinges as
possible.
2. Apply generous amount of facility-approved bearing grease to each of the dynamic hinges.

12
ITEM QTY PART NUMBER DESCRIPTION
1 1 5º MODEL: TTT-05-304A
10º MODEL: TTT-10-304A FRAME STRUCTURE
2 1 R72G-2AK-RFG COMPRESSED AIR REGULATOR
3 5 CS00964 1/4” COMPRESSED AIR INLET
4 2 5º MODEL: W01-358-7731
10º MODEL: W01-358-7325 FLEXIBLE ACTUATOR
5 1 41-6 AIRLINE FOR ACTUATOR
6 2 CS00409 1/4” MNPT CONNECTOR
7 1 VHS30-N02B-Z 0.25” RELIEF VALVE
8 1 VHS30PW-180AS MOUNTING BRACKET
9 1 CS00978 BREATHER VENT
TOTETILTER PARTS LIST
Parts List
1
2
3
9
4
5
8
7
6

13
Troubleshooting
Q: What should I do when the TrueClean ToteTilter system fails to lift?
A: Try the following solutions:
1. Verify incoming plant air pressure to the unit is greater than 30 PSIG, and less
than the maximum 150 PSIG.
2. Verify the pressure regulator is at the stated pressure for the specic unit. This
information can be found on the equipment tag and is generally 15-30 PSIG.
3. Check for air leaks at connection points, air lines, lifting air bags, air shuto valve, hand
valve, and/or (optional) foot valve.
4. Check grease ttings and pivot points on the frame for binding.
Note: The system is not designed to lift a full tote. The system may remain at with a full
tote even when activated. The system is designed to tilt once the product level in the tote
is reduced to a sucient level for the actuators to overcome the product weight, thus
enabling the remaining product to gravity drain from the tote.
Q: What should I do when the TrueClean ToteTilter actuators or airlines
are damaged or leaking air?
A: Try the following solutions:
1. Verify the airline or actuator is damaged and not the result of a loose connection.
If an airline or actuator needs replaced, please refer to the maintenance section of
this manual to replace the faulty airline or actuator.

14
Notes

15
Warranty
A. GENERAL PROVISIONS: Central States Industrial Equipment & Service Inc. (the “Company”) warrants exclusively to
the original purchaser (the “Customer”) that equipment or parts thereof manufactured and sold by the Company
will be free from defects in material and workmanship only, under normal use and service, for a period of one (1)
year from the original shipment date. The Company shall not be liable for any loss of revenue or prot, loss by
reason of plant shutdown, non-operation or increased cost of operation, loss of products or materials, or other
special or consequential loss or damages resulting from any such warranted defects. This warranty will not apply
to any equipment or parts which has been subjected to accident, alteration, abuse, or misuse. This warranty is in
lieu of all other warranties. All other warranties, both express or implied (including, but not limited to, the implied
warranties of merchantability and tness for a particular purpose) warranties are hereby excluded and waived. The
Company’s only obligation and liability shall be to fulll the warranty specically stated herein. The Company will
neither assume nor authorize any other person to assume for it any other obligation or liability in connection with
the equipment or parts. In the event of a claim under this warranty, the Company’s sole and exclusive liability for
any warranted equipment or parts shall be, at the Company’s option, limited to the following (a) the purchase price
of the equipment or parts that are defective, (b) replacement of the defective equipment or parts or (c) repair of
the defective equipment or parts.
B. RETURN OF PARTS OR EQUIPMENT TO COMPANY PLANT: In the event the Company elects to inspect the alleged
defective equipment or parts for possible repair, Company will notify Customer in writing, and the equipment or
parts must be returned with transportation cost prepaid by the Customer. In the event the Company’s inspection
conrms defective equipment or parts covered by this warranty, the Company shall have the option to select any
of the remedies described in Section A above. No transportation for returned or replaced items will be paid by the
Company unless written approval for transportation charges is given by the Company.
C. COMPONENTS NOT MANUFACTURED BY THE COMPANY: Components not manufactured by the Company, but
furnished as part of its equipment (for example: valves, controls, gauges, electrical switches or instruments, etc.)
will be warranted by the Company only to the extent of the component manufacturer’s warranty.
D. REPAIR OF EQUIPMENT INSTALLED IN THE CONTINENTAL UNITED STATES: In the event the Company elects
to repair a covered item and it is, in the judgement of the Company, impractical to return the equipment or parts
for repairs, the Company may arrange for the repairs to be made by its personnel or, at its option, sublet such
repairs to a qualied company. The Customer will be expected to cooperate by making the equipment or parts
available and accessible when the work is scheduled and is expected to provide the necessary utilities. If local
labor conditions prohibit such work being done by Company personnel under the conditions and at the rates
payable by its contracts with its employees, the Company obligation shall be limited to supervision of the work,
replacement of defective parts, and labor costs in an amount equal to the amount which would be payable for
a reasonable number of hours required to make the repairs at the rates payable under the terms of Company
contracts with its employees. In such event, all labor costs shall be paid by the Customer and the Company will
reimburse the Customer to the extent set forth above.
E. REPAIR OF EQUIPMENT INSTALLED OUTSIDE THE CONTINENTAL UNITED STATES: In the event the Company
elects to repair a covered item for a Customer located outside the continental United States and it is, in the
judgement of the Company, impractical to return the equipment for repairs, the Company shall have the additional
options (in addition to the other options described herein) of either sending a service representative to repair (or
supervise the repairs) or paying Customer a reasonable amount to allow the Customer to have the repairs made
locally; provided, that in such situation, Company shall have no obligation to repair or replace equipment or parts
that are repaired on by third party contractors selected by Customer.

TC TOTETILTER™ IOM—REV 09/20