Tsubaki TSBSB Series User manual

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㻌

1
㻌
䠍䠊㻼㼞㼑㼒㼍㼏㼑㻌
Thank you for purchasing the Shock Relay TSBSB series.
The Shock Relay is a current monitoring device that㻌quickly detects motor overload, thus
protecting your equipment from costly damage.
This instruction manual describes everything from installation to adjustment. Be sure to read
this manual carefully before using your Shock Relay.
䠎䠊㻯㼔㼑㼏㼗㼕㼚㼓㻌㼠㼔㼑㻌㼜㼍㼏㼗㼍㼓㼑㻌
Upon receiving the Shock Relay, please check the following:
䐟Check whether the model and specification conform to what you ordered.㻌
䐠Check to see no damages occurred during the delivery.㻌㻌
䐡Package: Shock Relay, Instruction Manual
䠘Model Identification䠚
ᴾᴾᵲᵱᵠᴾᵱᵠᴾᵎᵓ
*Following 3 models include main body and external CT
TSBSB100 䞉䞉䞉 TSBSB05䠄Main body䠅+TSB2CT100䠄External CT䠅
TSBSB200 䞉䞉䞉 TSBSB05䠄Main body䠅+TSB2CT200䠄External CT䠅
TSBSB300 䞉䞉䞉 TSBSB05䠄Main body䠅+TSB2CT300䠄External CT䠅
CONTENTS
1. Preface …………………………
2. Checking the package ……….
.
3.㻌Safety precaution
……………….
4. Dimensions...
…………………..
5.㻌Specifications…………………
.
6. Installation …………………
..
7.㻌Wiring ………………………
..
8.㻌Terminal function……………
..
9㻚㻌Current Transformer………..
...
㻌
10. Wiring diagram ……………………
11. Part Names
.………………………..
12. Basic function ……………..…..
…..
13. Set up ..….……………..…..…
...….
14. Troubleshooting.....…...…..….…
.…
15. Maintenance..........…......…..…
..…
16. Daily Inspection ………..……..
.…..
17. Periodic check …………………
……
18. Warranty
……………………….……
1
1
2
3
4
5
5
6
6
Page
Page
Current setting range
05 0.5 䡚6A
10 1 䡚12A
30 3 䡚30A
60 5 䡚60A
*100 10 䡚100A
*200 20 䡚200A
*300 30 䡚300A
SB series
Shock Relay
7
8
9
10
10
10
10
10
11

2
䠏
䠏䠊
Safety precaution
䖃Please read this instruction manual thoroughly before using this Shock Relay.
In this instruction manual, the rank of safety requirements is divided into WARNING and
CAUTION.
ᴾᴾᴾᴾᴾ
ᴾᴾᴾ
Death or serious injury may result from product misuse due to
not following the instructions.
ᴾᴾᴾᴾ
Minor or moderate injury, as well as damage to the product may
result from product misuse due to not following the instructions.
Even if the instructions are followed, a serious consequence may result depending on the situation.
Be sure to exercise due caution and follow all of these important instructions.
ᴾ
WARNING
●Follow safety related rules and regulations. (Ordinance on Industrial Safety and Health, etc.)
●In the case of installation, removal, maintenance, please follow the below requirements.
(1)Power off.
(2)To avoid falling accident, do not stand under the device.
(3)Tighten moving parts.
(4)Wear proper work clothes and protective equipment.
●When carrying out
operation test or periodic inspection, make sure protective device functions
properly.
●Megger testing is conditional, must be performed in accordance with instruction manual.
●Never operate under the live wire condition, power off before starting operation.
Electric Shock Risk.
●The wiring, operation, maintenance, check of Shock Relay must be performed by workers
with
expertise.
Electric Shock, Injury, Fire Risk.
㻌 㻌 㻌 㻌
CAUTION
㻌㻌●In case the instruction manual is not available, request to furnish one from the distributor or our
sales office.
●Do not recompose or rebuild parts or units.
●Consumable parts (condenser, relay, etc.) are built i
n the products. Function check should be
performed periodically. In the case of malfunction, contact the distributor for repair.
●Avoid usage in the corrosive gas environment. Sulfide gases (SO2, H2S)
corrode cooper and
cooper alloy used on PCBs and parts and cause the malfunction.
●Dirt and dust may result in overheat and fire, should be cleaned periodically.
●Products must be discarded in accordance with industrial waste rules.㻌
WARNING
䟿
䟿
䟿
䟿
CAUTION

3
䠐
䠐䠊㻰㼕㼙㼑㼚㼟㼕㼛㼚㻌
TSBSB05
TSBSB10
TSBSB30
TSBSB60
TSBSB100
TSBSB200
TSBSB300
CT and main unit is wired before shipment
Mounting hole dimension
䈜
Install with 35mmDIN rail or
mounting plate.
Screw
Cover
Mounting hole

4
䠑
䠑䠊㻿㼜㼑㼏㼕㼒㼕㼏㼍㼠㼕㼛㼚㼟㻌
Model
Item㻌
㻌㻌㻌㻌㻌㻌㻌㻌
TSBSB05
TSBSB10
TSBSB30
TSBSB60
TSBSB100
TSBSB200
TSBS
B
300
Current setting
*䠍
0.5
䡚
6A
1
䡚1
2A
3
䡚
30A
5
䡚
60A
10
䡚
100A
20
䡚
200A
30
䡚
300A
Time
setting*
䠍
Start Time
*
䠎㻌
0.2
䡚
10s
Shock Time
*
䠎㻌
0.2䡚5s
Accuracy
±10%
䠄
Full Scale
䠅
Control Power Supply
24䡚240VAC/DC䠄No polarity䠅±10䠂50/60Hz
Maximum motor voltage
AC600V 50/60Hz㻌*
䠏
Current sensing method
2 Integral Current Transformer
Display
Monitoring state,䛂MON䛃lamp on
㻌
Overcurrent state,
䛂
OC
䛃
lamp on
Out
put
Relay
Contact
constitution
1a1b
Contact rating
3A
㻌
AC250V
䠿
osφ
䠙䠍
Recommend
current
(High
-
frequency
operation )
0.2A or less㻌AC250V cosφ䠙0.4
Minimum
allowable load*
䠐
DC10V,10mA
Operation
selecting
*䠑
䠠䠥䠬 switch selection
䠯䠯䠖Normal operation/excitation; self-holding after trip
㻌㻌㻌㻌㻌㻌
㻌㻌㻌㻌䠯䠝䠖
Abnormal/excitation; automatically reset after trip
Expected life
80,000 times at rated load
Operating
temperature
䠉20䡚䠇60Υ
Ambient
Environment
Storage
temperature
䠉30䡚䠇70Υ
Humidity
45䡚85% RH without condensation
Altitude
2,000m or less
Pollution degree
Class 3, free from dust and corrosive gas
Vibration
5.9m䠋s2or less
Insulation
Between casing and
circuit
Over 10MΩ䠄DC500V Megger䠅
Dielectric
Strength
Between casing and
circuit
AC2000V䠈60Hz䠈1min
Between contacts
AC1000V䠈60Hz䠈1min
Between circuits and
contacts
AC2000V䠈60Hz䠈1min
Protection structure
IP20
Material
Case
Upper case䠖䠬䠝䠒䠈Lower case䠖䠬䠝䠒䠒
Terminal cover
䠬䠝䠒
Power Consumption
2W or less
Mounting
35mmDIN rail or Panel
Weight
Main body
䠄External CT
䠅
0.2 kg㻌䠄0.5k䡃䠅
*1. Current࣭Time setting ranges are settable ranges, not the upper or lower level of setting knob.
*2. The minimum value on the display is 1s, values smaller than 1s can be set with the dial.
*3. In the case of inverter drive, there is a possibility of malfunction due to the distortion of the current waveform. If the
frequency is within the range of 30 to 60Hz, it can be used because the influence is minor.
*4. Be sure to input minute electric currents through the relay when inputting an output relay contact directly into the PLC
(Programmable logic controller), because there is a risk of contact failure due to minute electric current.
*5. DIP switch is set on SS side when delivery.
*6. When power off to reset, power off more than 1 seconnd.
*7. Certificate standard : UL certification –UL508, CCC certification –GB14084.4

5
䠒
䠒䠊
Installation
䠒䠊䠍 Environment
Install Shock Relay in the following environment.
Caution
●
Keep Shock Relay free from lint, paper, w
ooden
chips, dirt, dust, metal scrap, etc.
㻌
Fire, Accident Risk
䠒䠊䠎㻌Install with Screw
Pull out mounting plate and install Shock Relay to the panel.
䠒䠊䠏 Install to DIN rail
While pulling the hook to the arrow direction, install Shock Relay to 35mm DIN rail.
When remove, pull the hook to the arrow direction with flathead screwdriver.
㻌
㻌
㻌
䠓䠊
Wiring
䐟Connect power supply to commercial power source. If device with harmonic noise, such as
inverter is used, install an isolation transformer.
䐠Remove terminal cover and use crimp terminal to connect terminal block and wire.
When connecting without crimp terminal, tightening torque of 0.4~0.6N䞉m(䈜) is recommended
to avoid screw damage.
Terminal block specification: M3.5 screw, tightening torque䠖0.8~1.2N䞉m
㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌䈜tightening torque without crimp terminal 䠖0.4~0.6N䞉m
Appropriate wire size䠖ISO 0.75䡚4mm 2 , AWG䠀18䡚12㻌75ΥCopper wire, 2 wires are
connected to 1 terminal.
䐡When wiring is finished, put back terminal cover, and check the following.
a. Is there any misconnection?
b. Have you forgotten to complete any connections?
c. Are there any abnormal conditions such as short-circuit or ground fault?
㻌
WARNING
●
Wiring must be performed by electricians.
●
Power Off before starting.
㻌Shock Risk
䟿
䟿
䠒䠏
㻌
㻞
㻙㻹㻠㻌
㻹㼛㼡㼚㼠㼕㼚㼓
㻌㼜㼘㼍㼠㼑㻌
䈜

6
䠔
䠔䠊
Terminal Function
㻌
Terminal
Function
Contents
䠝䠍
Power
supply
Connect to 24䡚240VAC/DC
䠝䠎
䠕䠑
Relay
output
DIP switch䠖SS
95-96:normal/open, trip/close
97-98:nomal/close, trip/open
DIP switch䠖SA
95-96:normal/close, trip/open
97-98:normal/open, trip/close
䠕䠒
䠕䠓
䠕䠔
䠕䠊
Current Transformer (CT)
Select the number of wires passing through the CT (Current Transformer) by using the
following table for best performance. The number of wires that pass through the CT is
a rough standard used when the motor load factor ranges between 80䡚100%. In the
case of low motor load factor, increase the number of passing through as needed.
For motors (small capacity, single-phase, abnormal voltage, etc.) not listed below,
select Shock Relay and the number of wires’ pass through according to set current
values.
Main unit alone
AC200VMotor AC400VMotor
Capacity
(kW)
Motor Rate
Current (A)
Shock Relay
No. of wires
that pass
through the CT
hole
Motor Rate
Current (A)
Shock Relay
No. of wires
that pass
t
hrough the
CT hole
0.1
0.7
TSBSB05
4
䠉
䠉
䠉
0.2
1.8
TSBSB05
3
0.8
TSBSB05
4
0.4
2.5
TSBSB05
2
1.5
TSBSB05
3
0.75
4.0
TSBSB05
1
2.0
TSBSB05
2
1.5
7.0
TSBSB10
1
3.3
TSBSB05
1
2.2
10
TSBSB10
1
5.3
TSBSB05
1
3.7
16
TSBSB30
1
9.0
TSBSB10
1
5.5
25
TSBSB30
1
14
TSBSB30
1
7.5
30
TSBSB60
1
20
TSBSB30
1
11
50
TSBSB60
1
25
TSBSB30
1
15
䠉 䠉 䠉
30
TSBSB60
1
18.5
䠉
䠉
䠉
37
TSBSB60
1
22
䠉 䠉 䠉
50
TSBSB60
1
If wire passes the CT hole twice or more, it is necessary to convert the current scale value of
CURRENT knob.
(EX) When a wire passes the CT hole twice, the value on the CURRENT value scale should be at
half value.
䠝
1
䠝
2
㻌
95
㻌
96
㻌
97
㻌
98

7
With external CT 䠄TSB2CT䠅
AC200V Motor AC400V Motor
Capacity
(kW)
Motor Rate
Current
(A)
Shock
Relay
No. of wires
that pass
through the
CT hole
Motor Rate
Current (A)
Shock
Relay
No. of wires
that pass
through the
CT hole
15
55
TSBSB100
1
䠉
䠉
䠉
18.5
67
TSBSB100
1
䠉
䠉
䠉
22
78
TSBSB200
1
䠉
䠉
䠉
30
107
TSBSB200
1
54
TSBSB100
1
37
132
TSBSB200
1
66
TSBSB100
1
45
160
TSBSB300
1
80
TSBSB100
1
55
198
TSBSB300
1
99
TSBSB200
1
75
270
TSBSB300
1
135
TSBSB200
1
90
䠉 䠉 䠉
160
TSBSB200
1
110
䠉 䠉 䠉
192
TSBSB300
1
132
䠉 䠉 䠉
254
TSBSB300
1
䠍
䠍䠌䠊
Wiring Diagram
䠍䠅DIP switch SS

Power 㻌
DIP㻌Switc h : SS
CB
䠖
Circuit breaker
OCR 䠖Overcurrent relay
F㻌㻌㻌 䠖Fuse
MC㻌㻌 䠖Magnetic contactor
TR 䠖Transformer

8
䠎䠅DIP Switch SA
























䠆䠍䠊 If necessary, set transformer (TR) according to the voltage of Shock Relay, Magnetic
Contact (MC). Also, if device with harmonic noise, such as inverter is used, install an
isolation transformer.
䠆䠎䠊Power off when convert Shock Relay DIP switch.
䠆䠏䠊Two wires out of three phases of the motor are passed through the Shock Relay’s CT in the
same direction.
䠆䠐䠊Coil capacity of the electromagnetic contactor MC which output contact opens and closes
should be less than 200VA when throwing, and less than 20VA when holding.
䠍
䠍䠍
䠊Part Names.㻌
㻌
䐤
SHOCK TIME
Shock time setting knob
䐠
OC
Overcurrent lamp
䐢
CURRENT
Current setting knob
䐟
MON
Monitoring lamp
䐣
START TIME
Start time setting
knob
䐥
TEST
Test button
䐦
RESET
Reset button
䐡
DIP Switch
Select Shock Relay output
mode
㹉 㹉



㹊 㹊
Motor side
Power side
External CT
TSB2CT
Shock Relay
main unit
Note
䠅
For TSBSB100
䡚
300, pass motor
wires through external CT as
shown above.
䠝
1
䠝
2
㻌
95
㻌
96
㻌
97
㻌
98
Power
Source
DIP㻌Switch: SA

9
䐟MON 䞉䞉䞉䞉䞉䞉䞉䞉䞉䞉The lamp lights during normal monitoring conditions and turns
off during Shock Relay output.
䐠OC 䞉䞉䞉䞉䞉䞉䞉䞉䞉䞉The lamp lights when present current exceeds set level.
䐡DIP Switch㻌䞉䞉䞉䞉䞉䞉䞉Select Shock Relay output mode.
SS䠖Normal / excitation, self-hold after trip.㻌
SA䠖Normal / No excitation, automatically reset after trip.
To convert DIP stitch, open with miniature driver from the left side of cover.
Note䠅Power off when convert DIP switch.
䐢Current 䞉䞉䞉䞉Current setting knob
䐣Start Time 䞉䞉䞉䞉Start time setting knob䠄Mon and OC lamps flicker during start
time.䠅
䐤Shock Time㻌䞉䞉䞉Shock time setting knob
䐥TEST㻌 䞉䞉䞉䞉䞉䞉䞉䞉Test Shock Relay operation. To test, press and hold the TEST button
longer than the set START TIME or SHOCK TIME.
To check SHOCK TIME, minimalize START TIME; to check START
TIME, minimalize SHOCK TIME.
㻌㻌㻌㻌㻌Note) Output relay works by pressing TEST button when motor stops.
(Output relay doesn’t work when motor is running. )
䐦Reset㻌䞉䞉䞉䞉䞉䞉䞉 Reset Shock Relay after trip.䠄Only works with DIP Switch SS䠅㻌
㻌
Note䠅Shock Relay output mode varies with DIP switch selection.
䠍䠎䠊
Basic Function
ACurrent (Operation current value) Factory default setting㸸MAX㸦fully rihgt㸧
When the motor current exceeds the present CURRENT value, Shock Relay detects the overload
and trips.
BStart Time (Start prohibiting time) Factory default setting㸸MIN㸦fully left㸧
When the motor starts, there is a possibility that the motor current will exceed the set current
value. To prevent Shock Relay from tripping due to the spike in start current, start time is set a
little longer than motor startup period.
䠆When overload takes place in the motor startup, Shock Relay trips after the total time of start
time and shock time lapse.
CShock Time (Continuous overload time) Factory default setting㸸MIN㸦fully left㸧
When instantaneous overload occurs, motor current may exceed current set value. Shock time is
set to not activate at instantaneous overload.
Startup
Motor rotation speed
Trip
Motor load current
Load
Time
㻭
Current
Overload
Motor stop
Instantaneous overload
㻮
Start time
㻯
Sh
ock time
㻯
Shock time
Set value
Operation power
MAX0.5s
Relay output SA
Reset after
1 second
Self-hold
Relay output SS

10
䠍
䠍䠏䠊
Set up
㻌
13.1 Setup before operation
13.2 Start Time knob setting
䐟Start motor. In case that Shock Relay does not operate but motor operates, turn knob
counterclockwise by slow degrees and set to the minimum.
䐠In case that Shock Relay operates, turn knob clockwise by slow degrees, prolong Start Time
sequentially until motor operates, and set to the position where Shock Relay does not operate at
the starting.
䐡For settings beyond the scale, check operating time with TEST button,
13.3 Current knob setting
Turn knob counterclockwise until Shock Relay activates. Turn knob back ( about 20䡚30%)
clockwise to set.
Cautions when operating volume knobs
䖃When operating volume knobs, please use small screw driver and avoid applying
excessive pressure. There is r
risk of knob damage.
䖃Knob turning angle is 270㼻. Please adjust within the range
of MIN fully left) and MAX (fully right) with moderate pressure.
There is r
risk of knob damage.
13.4 Shock Time knob setting
Set Shock Time knob to the position at which Shock Relay will not trip due to instantaneous
overload.
Preferably, set Shock Time to the minimum in accordance with the device property.
䠍䠐䠊
Troubleshooting
Trouble
Check
Result
Solution
Mon does not light
A1, A2 wiring
Incorrect wiring
Wire correctly
A1, A2 voltage
Not between 24䡚240V
Supply 24䡚240V
Does not trip at
current
knob
MIN.
Wiring of CT
Incorrect wiring
Wire correctly
Press and hold TEST
Does not trip
Change Shock Relay
Instantly trip after
startup.
Start Time setting
Set too short
Set properly
Current setting
Set too low
Set properly
Trip at instantaneous
overload.
Current setting
Set too low
Set properly
Shock Time setting
Set too short
Set properly
Does not trip at
overload
Current setting
Set too high
Set properly
Shock Time setting
Set too long
Set properly
Press and hold TEST
Does not trip
Change Shock Relay
If above contents are not applicable or the replacement of Shock Relay is necessary, please contact our sales office.
䠍䠑䠊
Maintenance
Maintenance and check must be performed in accordance with the following matters.
䐟To prevent an accident, keep the surrounding area clean and safe.
䐠Power off before the installation / connection of Shock Relay
䐡Comply with the 2-1-1 General Standard of “Ordinance on Labor Safety and Hygiene “.
䠍䠒䠊
Daily check
MON lamp (green) lights when Shock Relay is power on.
Set to motor rated current
䞉Current set
knob
2
1
3
6
Set to the minimum
䞉Start time set
knob
䞉Shock time set
knob
Set to 3 seconds
7
3
5
3
10
1
1
4
0.5
4
5
5
2
!
!
Turning angle 270
㼻
㻌

11
䠍
䠍䠓䠊
Periodic check
䠄䠍䠅Check whether there is any looseness in the installation of the Shock Relay and current
transformer. (Every six months)
䠄䠎䠅Check relay output function by pressing the TEST button until it trips. (Every six months)
䠄䠏䠅Check relay output function by dialing CURRENT knob counterclockwise during motor
operation. (Every six months)
䠄䠐䠅In the megger test, DC500V needs to be applied on the earth connection and circuit.
In the external circuit withstand voltage test, do not apply test voltage on Shock Relay. Same is
with CT.
䠄䠑䠅The typical life span of electrolytic capacitor is about 10 years at an average ambient
temperature of 30Υ. It is recommended to overhaul or exchange for a new one before trouble
occurs.
䠍䠔䠊㼃㼍㼞㼞㼍㼚㼠㼥
: Tsubakimoto Chain Co.: hereinafter referred to as “Seller” Customer:
hereinafter referred to as “Buyer” Goods sold or supplied by Seller to Buyer: hereinafter
referred to as Goods.
18.1 Warranty period without charge
Effective 18 months from the date of shipment or 12 months from the first use of Goods, including
the installation of the Goods to the Buyer’s equipment or machine – whichever comes first.
18.2 Warranty coverage
Should any damage or problem with the Goods arise within the warranty period, given that the
Goods were operated and maintained according to the instructions provided in the manual, the
Seller will repair and replace at no charge once the Goods are returned to the Seller.
This warranty does not include the following:
(1)Any costs related to removal of Goods from the Buyer’s equipment or machine to repair or
replace parts.
(2) Cost to transport Buyer’s equipment or machines to the Buyer’s repair shop.
(3) Costs to reimburse any profit loss due to any repair or damage and consequential losses
caused by the Buyer.
18.3 Warranty with charge
Seller will charge for any investigation and repair of Goods caused by
㻔㻝㻕 Improper installation by failing to follow the instruction manual.
㻔㻞㻕 Insufficient maintenance or improper operation by the Buyer.
㻔㻟㻕 Incorrect installation of the Goods to other equipment or machines.
㻔㻠㻕 Any modifications or alterations of Goods by the Buyer.
㻔㻡㻕 Any repair by engineers other than the Seller or those designated by the Seller.
㻔㻢㻕 Operation in an environment not specified in the manual.
㻔㻣㻕 Force Majeure or forces beyond the Seller’s control such as natural disasters and injustices 㻌
inflicted by a third party.
㻔㻤㻕 Secondary damage or problems incurred by the Buyer’s equipment or machines.
㻔㻥㻕 Defective parts supplied or specified by the Buyer.
㻔㻝㻜㻕 Incorrect wiring or parameter settings by the Buyer.
㻔㻝㻝㻕 The end of life cycle of the Goods under normal usage.
㻔㻝㻞㻕 Losses or damages not liable to the Seller.
18.4㻌Dispatch service.
The service to dispatch a Seller’s engineer to investigate, adjust or trial test the Seller’s Goods is at
the Buyer’s expense.


ᵲᵱᵳᵠᵟᵩᵧᵫᵭᵲᵭᴾ ᵡᵦᵟᵧᵬᴾ ᵡᵭᵌᴾ
ᵏᵋᵏᵊᴾᵩᶍᶆᶒᵿᶐᶇᵋᵩᶓᶐᶃᶑᶓᶋᶇᵊᴾᵬᵿᶅᵿᶍᶉᵿᶉᶗᶍᴾ ᴾ
ᵩᶗᶍᶒᶍᴾᵔᵏᵕᵋᴾᵎᵖᵑᵑᵊᴾᵨᵿᶎᵿᶌᴾ ᴾ
ᵧᶌᶒᶃᶐᶌᶃᶒᴾᵘᴾᶆᶒᶒᶎᵘᵍᵍᶒᶑᶓᶀᵿᶉᶇᶋᶍᶒᶍᵌᶁᶍᶋᵍ