TTI TrailPro Service manual
Manufacturer of The Safest Tanks in Motion
www.tti.com.au
TrailPro™
HANDBOOK
OPERATOR’S
with Versatile Boom and 30m Hose Reel
TTi’s TrailPro™HandBook
2Call 1800 816 277www.tti.com.au 2
Table of Contents
Introduction 3
Risk Assesment 4
Operating Instructions 5
Mixing and Filling 6
Calibration 6
Calibration Procedures 7
Spraying Guide 8
Spray Decontamination 9
After Season Care 10
Versatile Boom 11
Spray Lance 12
Warranty 13
Warranty Limitations 14
Warranty Registration Card 15
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Introduction
Please read your operators handbook carefully before mounting and using your
SpotPro Deluxe sprayer. Keep your handbook in a safe place.
Congratulations on your purchase of a TTi SpotPro Sprayer which is complete and
ready to attach to an ATV. Ideally suited to farmers or spray contractors for weed
spraying, fence line spraying, spraying of drainage channels and around buildings
etc.
Your Safety
• When mounting to any vehicle ensure that you have read the Vehicle Owner’s
Manual and that you comply with all the weight restrictions as specified by the
vehicle manufacturer, as overloading can cause injury or death.
• To ensure your own safety and that of your employees if applicable you must
comply with all relevant environmental, work place health and safety legislation
and codes of practice.
• Select and wear appropriate Personal Protection Equipment in accordance with
the label of the product you intend using and your own safe work practices.
• Once the spraying operation has been completed, decontaminate the tank
and spray accessories. Dispose of tank rinsings in compliance with current
environmental, work place health and safety regulations.
• Personal Protection Equipment must still be worn while decontaminating your
sprayer as per warning at 3 above.
• Improper or careless use of this sprayer can cause serious injury. Minors should
never be allowed to use this sprayer. This sprayer should not be used when
bystanders or animals are in the area. This sprayer should never be used while
children are in the area.
• Never leave the sprayer unattended without turning off the engine and relieving
the line pressure, and flushing the sprayer of any harmful chemicals.
• You must be in good mental health to operate this sprayer and not be under the
influence of alcohol or any drugs that could impair your vision, physical strength,
dexterity, judgment, or other mental capacity
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Risk Assesment
Product Information Risk Assessment Sheet
TTi - TrailPro Sprayer
TASK HAZARDS RISK CONTROL MEASURES
Partially fill the tank
with water, start the
motor & test the spray
unit
Manual
handling; slips,
trips or falls;
petrol; fumes;
fingers jammed
Medium
Concentrate on task; follow safe
manual handling techniques:
• Don’t lift on your own if > 20kg;
• Bend knees & keep back
straight;
• Keep fingers clear;
• Keep unit at least 8m away
from overhead powerlines;
• Fire extinguisher nearby;
• Follow warning stickers on tanks;
• Wear PPE for petrol & fumes-
mask & gloves.
Check weather
conditions & select the
appropriate PPE to suit
the chemicals to be
used
Manual
handling; slips,
trips or falls
Low
• Put on PPE as per the chemical
requirements in the Material Safety
Data Sheet-coveralls, gloves, safety
footwear, glasses & respirator;
• Follow safe manual handling
techniques:-
• Don’t lift on your own if >20kg,
• Bend knees & keep back straight.
Mix chemicals
(if applicable)
&
fill spray tank
As above; spray
drift, chemical
spillage,
emission
of vapors or
flammability;
weather;
untrained
visitors
Medium
• As above;
• User trained in the state’s
chemical mixing &
administration course eg Chem.
Cert;
• Follow the relevant Environment
Protection Authority
requirements;
• Fire extinguisher present;
• Keep visitors away from the job
unless wearing full PPE.
Using spray unit
As above;
loss of load;
heat & cold;
noise; exceed
load limit of
vehicle; hose
entanglement;
exhaust fumes;
terrain & slopes;
run over by unit
High
• As above;
• Wear clothes to suit heat &
cold;
• Wear hearing protection if noise
> 85 dBa;
• follow the manufacturer’s safe
operation instruction for the
vehicle and the spray unit;
• Don’t overload - water weighs
1kg for every 1 litre;
• Secure load to vehicle;
• Keep hose tidy; put unit brakes
on.
Clean up,
maintenance &
storage
As above
Low
• As above;
• Continue to wear PPE for clean
up;
• Store unit in a dry, well
ventilated area.
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Operating Instructions
To commence spraying, connect the spray lance to the hose by tightening the
hose cap to the lance grip. Do not cross thread or over tighten.
• When mounting to an ATV make sure the current size ball is used. Check that the
spray tank is still secure after the first 15 minutes of operation and re-tighten if
necessary.
• Partially fill the tank with clean water
• Connect the battery clips to a 12V DC power supply (red- positive terminal,
black to negative terminal) ensuring sufficient current capability (amps) to suit
the pump. The pump’s maximum amperage requirement is shown on its name
plate.
• In order to prime the system and enable the pump to reach full pressure, depress
the hand lance trigger to release trapped air. The pump will automatically switch
off when the hand lance trigger is released.
• Pump cycling may occur with insufficient nozzle delivery. This continual switching
on and off will reduce battery and motor life. Should this occur, adjust the setting
of the nozzle tip until the cycling stops.
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Mixing and Filling
The following steps are given as a guide for mixing and filling your trailer sprayer.
• Read the product label and follow all directions carefully, taking special care
with regard to the order in which the products are added to the tank.
• Calibrate the sprayer according to recognized calibration method using water
only. Calibration must be done with the nozzle tip that has been selected for the
spraying task.
• Measure out the correct quantities of pesticides, using clean measuring jugs
used only for this purpose.
• Half fill the sprayer with clean water and then add the measured pesticide/
herbicide.
• Rinse out the measuring jug and empty container and pout all rinsings into the
spray tank. Agitate by stirring with a suitable round edged paddle.
• Top up the tank with water to the required level, ensure that the tank is not over-
filled and the outside is clean and dry before handling.
• Safely dispose of empty containers in compliance with current regulations
• Mixing sites must be well away from watercourses and other environmental
sensitive areas. Children and animals must be kept away.
Calibration
Accurate calibration is an essential of any spraying function as it ensures that
the chemical is applied at the rate intended on the product label. Application in
excess of the recommended rate is prohibited, can damage plants/foliage and is
uneconomical.
Calibration must always be carried out:
• When spraying for the first time with new spray equipment
• At the beginning of each season
• After changes of nozzle tips, spraying pressures or speed
• After every 100 hectares of spraying
When calibrating a sprayer, a minimum of coverall, gloves and boots must be worn.
A face shield and PVC apron may be included depending on the task and the
cleanliness of the equipment.
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Calibration Procedures
Boom Sprayers Hydraulic Nozzles Example
Read the label
Spray VOLUME
Product Dose
Spray QUALITY
200 litres/hectare
50 litres/hectare
Medium
Measure TIME per
100 Metres
Measure time in seconds over land similar to
that to be sprayed 41.9 seconds
Calcute SPEED SPEED(km/h) = 360 divided by TIME (sec) 360/41.9 = 8.6km/h
Measure nozzle
SPACING Normally 0.5 metres (50cm) 0.5 metres
Measure TIME per
100 Metres
OUTPUT = VOLUME x SPEED x SPACE / 600
(L/min) (L/hec) (km/hr) (metre) 200 x 8.6 x 0.5 ÷600
Select NOZZLE
Refer to nozzle manufacturer data charts or
other sources and select the size and type
of nozzle that will produce the calculated
OUTPUT and required spray QUALITY
Now, check the calibration on the sprayer
Check nozzle
OUTPUT
With water, check outputs of 4 or more
nozzles using a calibrated jug or flow meter.
Check all nozzles are aligned correctly and
spray patterns are good
Average output = 41.9
litres/minute
Calibrate SPRAYER SPEED (km/h) = 360 divided by TIME (sec) 1.40 x 600 ÷0.5 ÷8.6
As the nozzle output and therefore the spray volume are less than target figures,
increase the pressure to, say 2.5 bar and repeat the calibration to achieve 200 litres
per hectare
Now, check the calibration on the sprayer
Nozzle Fitted 11004 - RED
Spray Volume 200 litres/hectare
Spray Pressure 2.5 bar
Spray Quality Medium
Forward Speed 8.6 km/h
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Spraying Guide
The following steps are given as a guide for spraying with your trailer unit.
• Before commencing spraying, plan the work effectively to reduce potential
contamination to a minimum.
• Wind Direction and speed must be taken into account. Avoid spraying on hot
and sunny days or when wind speed exceeds 6.5km/h
• Do not spray if the operator, bystanders, watercourses or any not targeted
vegetation appears to be in danger from spray drift contamination.
• Drift can be reduced by lower nozzle height, lower pressures or by fitting larger
nozzles.
• To commence spraying, squeeze trigger. Release the trigger to stop the spray –
the regulator will automatically allow spray solution to bypass through the return
line and back to the tank.
• Spray at a constant speed (as used during calibration) and shut off the hand
lance trigger or boom at the end of each swath or before changing direction.
• Work in parallel lines at the correct spacing when spraying large area – this is
better than moving the hand lance from side to side in a swinging movement
which causes damage by overdosing.
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Spray Decontamination
• After use, the sprayer must be thoroughly decontaminated including tank, pump,
hoses, boom and hand lance to avoid damage to crops from harmful spray
residue and to the sprayer from corrosion or abrasion.
• After spraying, flush the tank, hose, boom, and hand lance by running it with
clean water plus recommended cleaning fluid. It is best to clean sprayers in the
field or area just treated.
• The suction strainer attached to the pump suction line should be cleaned
periodically. Lift the strainer from the base of the tank and brush off with a soft
brush.
• Nozzle filters (if fitted), nozzle tips, nozzle caps and gaskets should be cleaned
by soaking in water, brushing with a nozzle brush and allowed to dry. Never blow
through nozzles with your mouth, not use wire or pins to clear any blockages.
• Unscrew the hand lance grip and remove the filter screen and clean in the same
way as described for the suction strainer. Ensure that the o-rings do not become
displaced during cleaning. Re-assemble the hand lance correctly.
• Aligning the filter screen in the handle body before the hand lance grip is screwed
back.
• Check tyre pressure.
• When storing your sprayer ensure that it is clean and dry and kept in a well
ventilated place.
S G S D
OPERATORS HANDBOOK 9
SPRAYING CONSIDERATION
For effective spraying ensure you have taken the following factors into account
1. Work Rates
• Speed of operation
• Water points or nurse tanks
• Rate of travel
• Swath width
• Spray volume applied
2. Wind and drift
• Wind Speed
• Wind Direction
• Airspeed at boom height
Avoid spraying on still warm days as convection currents may cause drift in unpredictable
directions.
Optimum wind speeds are between 3km/h to 7 km/h
• Wind direction and drift is controlled by;:
• Reducing nozzle height
• Reducing pressure and using larger nozzles
• Fit low-drift nozzles producing larger droplets
3. Field Work (See diagram below)
Swath marking and spraying
• Mark out to ensure proper pass matching – use ags foam markers or tramlines
• Where large obstructions exist in the middle of an area to be sprayed, mark out and spray
the area like a separate headland.
• The perimeter of the eld should be sprayed rst. The width of two swaths will give
adequate turning space at the ends of spray runs.
• Never spray while turning.
4. Speed
Maintain a constant speed when spraying. Should you need
to increase your spraying speed, larger delivery nozzles
must be tted. Re-calibrate as required
OPERATOR HANDBOOK 8
CONSIDERATIONS WHEN SPRAYING
For effective spraying ensure you have taken the following factors into account
1. Work Rates
• Speed of operation
• Water points or nurse tanks
• Rate of travel
• Swath width
• Spray volume applied
2. Wind and drift
• Wind Speed
• Wind Direction
• Airspeed at boom height
Avoid spraying on still warm days as convection currents may cause drift in unpredictable
directions.
Optimum wind speeds are between 3km/h to 7 km/h
• Wind direction and drift is controlled by;:
• Reducing nozzle height
• Reducing pressure and using larger nozzles
• Fit low-drift nozzles producing larger droplets
3. Field Work (See diagram below)
Swath marking and spraying
• Mark out to ensure proper pass matching – use flags foam markers or tramlines
• Where large obstructions exist in the middle of an area to be sprayed, mark out and spray
the area like a separate headland.
• The perimeter of the field should be sprayed first. The width of two swaths will give
adequate turning space at the ends of spray runs.
• Never spray while turning.
4. Speed
Maintain a constant speed when spraying. Should you need to increase your spraying speed, larger
delivery nozzles must be fitted. Re-calibrate as required
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• After use, the sprayer must be thoroughly decontaminated including tank,
pump, hoses, boom and hand lance to avoid damage to crops from harmful
spray residue and to the sprayer from corrosion or abrasion.
• After spraying, flush the tank, hose, boom, and hand lance by running it with
clean water plus recommended cleaning fluid. It is best to clean sprayers in
the field or area just treated.
• The suction strainer attached to the pump suction line should be cleaned
periodically. Lift the strainer from the base of the tank and brush off with a soft
brush.
• Nozzle filters (if fitted), nozzle tips, nozzle caps and gaskets should be cleaned
by soaking in water, brushing with a nozzle brush and allowed to dry. Never blow
through nozzles with your mouth, not use wire or pins to clear any blockages.
• Unscrew the hand lance grip and remove the filter screen and clean in the
same way as described for the suction strainer. Ensure that the o-rings do not
become displaced during cleaning. Re-assemble the hand lance correctly.
• Aligning the filter screen in the handle body before the hand lance grip is
screwed back.
• Check tyre pressure.
• When storing your sprayer ensure that it is clean and dry and kept in a well
ventilated place.
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TTi - Operators Handbook
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After Season Care
NOTE: It is important that when cleaning the sprayer one wears proper safety
equipment. See your chemical or fertilizer package for this information.
• After spraying chemicals run water through the tank, pump, and all hose hookups.
If wettable powder dries out in the system it is very difficult to put back into
suspension and can cause malfunction, damage or injury.
• Disassemble the tips and rinse with water or cleaning solution (ie one appropriate
for the chemical sprayed).
• Clean the tip opening with a wooden toothpick. Never use wire or a hard object
that could distort the opening.
• Water rinse and dry the tips before storing.
Be sure to dispose of all unused chemicals or solutions in a proper and ecologically
sound manner.
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Versatile Boom
A B C
Index Code Description
A
STAB039 Off centre end jet kit with tap
STAB023 1/4” Male/Female ball valve tap
STAB012 Brass offset end nozzle OC-04 TeeJet
STAB011 Single swivel nozzle holder with cap 1/4” BSPM
Nozzle holder with 1/4” BSPF thread - elbow
STAB009 10mm barb
B
STAB001.5 Nozzle 110 degree SF.015 Green
STAB005 100# Filter
STAB006 Nozzle holder elbow
STAB010 Cap and washer
CSTAB007 Nozzle holder - Tee
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Spray Lance
S Lance
30.1903.8
29.17.02.26
23.602.34
23.602.29
29.507.10
29.1607.3
29.902.8
29.1003.24
23.1310.8
23.1603.14
23.1304.29
23.601.25
30.208.130
23.1003.16
29.801.40
29.1101.1
23.602.34
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TTi - Operators Handbook
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Warranty
Warranty Policy
Your TrailPro is guaranteed free from defect in materials, workmanship or manufacture
for 12 months from the date of purchase. Any parts which appear to us to be
defective either in material or workmanship will be replaced or repaired at no cost
to the purchaser, subject to the following conditions:
1. The registration card enclosed in this handbook must be returned to us within 7
days of purchase.
2. The guidelines in this handbook have been adhered to in every respect.
3. In the unlikely event of sprayer failure this should be reported to your dealer who
will act on your behalf to resolve the issue to your satisfaction.
4. Any defective parts will be returned by your dealer within 7 days of failure,
together with a report describing the failure and conditions in which the failure
occurred.
5. The following are specifically excluded from the terms of warranty:
• Fair wear and tear to pump moving parts and diaphragms
• Fair wear and tear to nozzles and nozzle bodies
• Damage caused by neglect or lack of lubrication
• Damage caused by misuse or abuse
• Damage caused while the sprayer is in transit
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Warranty Limitations
a] There is no other express warranty. Any warranty that may be implied from this
purchase including merchantibility and finess for a particular purpose is hereby
limited to the duration of this warranty and to the extent permitted by law. Any and
all implied warranties are excluded.
b] TTI will not be liable for any incidental, consequential or special damages and/
or expenses in connection with the purchase or use of this equipment, to the extent
permitted by law.
c] Only the warranty expressed in this limited warranty shall apply and no dealer,
distributor, or individual is authorized to amend, modify, or extend this warranty
in any way. Accordingly, additional statements, whether oral or written, do not
constitute warranties by TTi, and should not be relied upon.
Whilst every care has been taken in the preparation of these instructions, no liabilities
can be accepted with regard to errors or omissions. Product specifications are
subject to change in line with our commitment to continuous improvement.
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Warranty Registration Card
To validate your warranty, please complete registration on-line at:
www.tti.com.au/warranty-registration
Alternatively if you are unable to register on-line fill in all the details below, copy
I have read and understood the instructions in this booklet.
[located on side of tank]
Model:
Serial Number:
Date Purchased:
Purchaser’s Name:
Post code:
Purchaser’s Address:
Phone #: Mobile #:
Email Address:
Purchaser’s Signature:
/.
/.
/.
/.
www.tti.com.au
1800 816 277
sales@tti.com.au
PO Box 137, Nathalia, VIC, 3638
Murray Valley Hwy, Nathalia, VIC 3638
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