AG SPRAY STS-40 User manual

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www.agspray.com
[5195584 (11/20)]
General Information
Thank you for purchasing this product. The purpose of this
manual is to assist you in operating and maintaining your
newly purchased product.
Retain a copy of your receipt for your unit,
as it will be required to validate any warranty service
Products are warranted against manufacturer or workmanship
defects for one year from date of purchase for home owner
usage and 90 days for commercial usage.
For technical assistance, visit our website @ www.agspray.com or
call: Toll Free to one of the above phone numbers
Our Technical Support Representatives will be happy to help you.
To obtain prompt, efficient service, always remember to give the
following information…
 Correct Part Description and/or part number
 Model #/Serial # of your Inductor
Part descriptions and numbers can be obtained from the illustrated
parts list section(s) of this manual.
OWNER’S MANUAL
BEFORE YOU CALL, PLEASE HAVE THE FOLLOWING
INFORMATION AVAILABLE: SALES RECEIPT & MODEL
NUMBER. IN MOST CASES, AN AG SPRAY EMPLOYEE
CAN RESOLVE THE PROBLEM OVER THE PHONE
NEWTON, KS
PASCO, WA
TEMPE, AZ
800-394-7662
800-634-2026
877-974-7166
FARGO, ND
HOPKINSVILLE, KY
MANKATO, MN
701-280-2862
800-637-7172
507-388-6295
IF YOU SHOULD HAVE A QUESTION OR EXPERIENCE A
PROBLEM WITH YOUR AG SPRAY PRODUCT GIVE US A CALL
BAKERSFIELD, CA
COLUMBUS, NE
DOTHAN, AL
877-724-2236
800-274-1025
800-227-4098
Inductors
(STS - Smart Transfer System for chemical and surfactant inducon.)
Models: STS-40 (5281637) STS-65 (5281638)
STS-402E (5281633) STS-652E (5281635)
STS-403E (5281634) STS-653E (5281636)

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Table of Contents
3-4Operation & Safety
5-6Operations Instructions
7Change Flow Direction
8Trouble Shooting
9-15 STS Breakdowns
16 STS Slicer Kit
17 STS Jug Rinse Kit
18 STS Jug Puncher Kit
20 Limited Warranty

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Important Operation & Safety Information
Read and understand this owner’s manual completely before using the inductor.
Read each chemical label’s instructions before handling the chemical.
Improper use of the inductor or handling of chemicals could result in serious injury or illness for
the operator or nearby persons/animals, or cause damage to the environment.
WARNING
LISTED BELOW is a summary of safety information of particular importance. See individual sections of this
owner’s manual for more details.
---------------------------- BEFORE YOU BEGIN -------------------------------
Please read and understand this manual and its instructions and warnings completely before operating the
Inductor.
 Be aware of all safety guidelines, warnings and cautions including those of the pump manufacturer
 Read and understand the chemical manufacturer’s labels, warnings and instructions
 Know and fulfill all state pesticide applicator license requirements
 Familiarize yourself and other operators with the inductor’s components and how all parts are operated
-------------------------General Safety Guidelines----------------------------
Every year many unnecessary accidents occur do to improper equipment handling and a disregard for safety
precautions. You, the operator, can avoid accidents by observing the precautions in this section.
 The operator should be a responsible adult. Do not allow persons to operate this inductor until they have displayed a
thorough understanding of inductor safety precautions and operational use!
 All operators must also fulfill state pesticide applicator license requirements
 Never attempt to operate this inductor when under the influence of alcohol or drugs.
------------------------------- Before Operation ----------------------------------
 Carefully study and understand the owner’s manual
 Read and follow chemical manufacturer’s labels, warnings and instructions! A material safety data sheet (MSDS) should be
provided by the chemical manufacturer
 To avoid injury from chemical hazards, wear the proper protective clothing. Each chemical manufacturer’s clothing requirements
are listed under the “Personal Protective Equipment (PPE)” section in the chemical instructions
 Before adding chemicals, have all operators practice operating the Inductor (clean water only) and it’s attachments until all
operators are completely capable of safe operation

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-------------------------BEFORE SEASONAL USE ----------------------------
 CHECK and TEST Inductor with water before adding chemical. Temperature change can cause material fitting expansion/
contraction. Serious injury could result from chemical leaks
 REPLACE any worn or frayed hoses. Hose failure can result in serious damage
 INSPECT pressure gauge. Insure the needle rests at zero when all pressure is relieved in the spray system. Failure to have a
properly functioning pressure gauge can result in miss applications of chemical
--------------------------General Chemical Safety-----------------------------
 READ and FOLLOW all chemical label’s instructions and warnings
 AVOID inhaling, ingesting or coming into contact with any chemicals
 KNOW applicable licensing and regulatory requirements for the chemical you plan to use
 KNOW emergency procedures before handling chemicals
 WEAR protective clothing, eye protection and chemical resistant gloves when filling, using and cleaning the Inductor. Wear
additional protective gear, such as facemask or apron, as recommended on the chemical label
 EXERCISE EXTRA CAUTION around children or pets. Pesticides are especially toxic to them. Keep Inductor and spray
materials away from them at all times
 DO NOT MIX OR POUR chemicals in an enclosed, unvented area
 DO NOT USE flammable or corrosive chemicals in the Inductor
 FLUSH the Inductor with clean water after every use AND before switching chemicals
 STORE pesticides in a correctly labeled container and in a secure location
 MONITOR the health of operators frequently exposed to pesticides, as recommended by the chemical label or local/federal
regulations

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Installation & Basic Operation
Models STS-402E (5281633), STS-403E (5281634), STS-652E (5281635) and STS-653E (5281636) are equipped with
Eductor Venturi plumbing kits and are designed to be plumbed on the output or pressure side of your transfer pump. DO
NOT reduce or restrict flow after the Venturi. Restriction can cause the Eductor Venturi to not function correctly.
Models STS-40 (5281637) and STS-65 (5281638) are designed to go to the suction or inlet side of the transfer pump or
can be plumbed in as a second tank for one of the above Eductor Venturi systems.
Installation:
 Identify the STS System you have and determine an installation location.
 Note product flow direction and determine if plumbing needs to be reversed.
Systems with a Venturi Eductor must be plumbed so the fluid flow enters from
the large side (A) of the Venturi and exits through the smaller end (B).
 *For installations where the plumbing needs to be reversed for proper flow
direction, see page 7 for details.
 Mount the STS base to a solid surface utilizing the predrilled holes in the
stand base.
 Connect plumbing to inlet and outlet.
Start up Test Procedure:
 Before use, check the plumbing with water to insure no leaks and all fittings
and gaskets are tight.
 Make sure Bypass Valve is open (C), IF Equipped and Tank Rinse Valve (D) is closed. Valves are OPEN when the handle is
parallel or inline with fluid flow and OFF when the handle is perpendicular or facing opposite of fluid flow.
 Make sure the inductor tank product handle (E) is closed. The valve is Closed when the handle is in the UP or raised position.
 Open STS Inductor Tank Lid.
 Start pump, run at idle (check for leaks).
 Check inside of STS tank to see if any liquid is in tank. If so, make sure all rinse valves and product handle are closed.
 Close Bypass Valve, IF Equipped, slowly. Check for leaks.
 Open STS rinse valve (D) to start water filling in the STS Tank.
 Slowly increase RPM of pump to MAX.
 Once STS Tank is about 1/2 full, open discharge hose.
 Open STS Product Valve (E) by pressing down on product handle.
 Close Rinse Valve (D).
 Make sure the product level in the STS tank is declining. If not, verify Venturi Eductor is plumbed in the proper direction. Make
sure engine is at Max RPM. Make sure no restriction in discharge hose/plumbing.
 Once STS tank is empty, close Product Valve Handle (E). By lifting up on the handle.
 Open Bypass Valve Handle (C) to resume full product flow, IF Equipped.
 Idle engine down.
 Close discharge valve.
 Shut pump off.
 STS Inductor System is Ready to Use.

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Basic Operation:
Once startup is complete, the STS is ready to use. Follow the basic operation steps.
 Make sure STS product valve handle is in the closed or raised position and the bypass valve handle is closed or perpendicular to
plumbing.
 Start pump - set throttle at 3/4 to full throttle. (Note: You should hear suction noise coming from Venturi).
 Open tank lid and add product to be inducted. When doing dry products, it is recommended to open the tank rinse valve and add
solution to get product into a slurry.
 Make sure discharge hose used to fill Inductor is open and transfer pump is at full throttle.
 Open STS product handle to start product introduction.
 Optional - Jug rinse, place jug on jug rinse option making sure it is firmly in place. Open Jug rinse valve to rinse jug. (Note: if jug
is not properly placed on rinse option, operator may get sprayed with rinse solution. Close rinse valve when jug rinse is com-
plete).
 Open tank rinse valve to rinse STS inductor tank.
 Close product valve handle when complete.
 Open bypass valve to increase fill rate.
 When Inductor tank gets close to full, idle transfer pump engine back to slow idle.
 Once tank is full, close discharge valve and shut engine off.
Multiple Tank Installation:
Your STS Inductor System can be plumbed in multiple tank configurations.
For Suction Side of Pump;
 Plumb inline with a Tee under each tank with the STS Inductor tanks placed between the product tank and the transfer pump.
For Pressure Side of Pump with Eductor Venturi Plumbing;
 Locate the manifold 6” coupling (F) under the STS Inductor.
 Replace the manifold 6” coupling (F) with a Manifold Tee (M220TEE).
 Connect STS-40 (5281637 or STS-65 (5281638) to the open side of the
M220TEE.
 Once connected, you can draw from either tank or both at the same time.

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Flow Orientation:
The STS Inductor System is designed to accommodate either Right or Left Inlet flow direction.
To change flow direction:
Left Hand Flow Right Hand Flow
 Loosen and remove Manifold Clamp (G) from Eductor Venturi Inlet.
 Loosen and remove the 6 bolts securing the plumbing to the stand bracket.
 Loosen and remove the 3/4” hose and clamp (H) for the tank rinse from the plumbing system.
 Loosen and remove the two bolts (J) that secure the bypass handle to the stand.
 All components should now be free. Rotate plumbing 180°.
 Loosen the Manifold clamps (I) on both ends of the Eductor Venturi, just enough so that it’s loose and inlet can be rotated 180°.
 Hand tight, bolt the plumbing back to the stand bracket.
 Hand tight, bolt the Bypass Valve Handle on the opposite side of the logo plate.
 Reconnect the Eductor Venturi to the tank outlet coupling, making sure the gasket is in proper place for sealing, tighten the mani-
fold clamp (G).
 Tighten manifold clamp (I) on the Eductor Venturi.
 Tighten 6 bolts that secure plumbing to the stand.
 Tighten Bypass handle bolts (J) to stand.
 Reinstall Tank Rinse 3/4” hose and clamp.

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Trouble Shooting
Issue Cause Solution
Little or No Suction - Direction of flow to Eductor Venturi - Reverse the plumbing (See Page 7)
backwards
Tank does not empty or gets fuller - Restriction after the Eductor Venturi - Make sure the discharge valves are all
the way open and no restrictions
- Pump is running to slow, not pumping - Increase Pump Engine to Max RPM
enough to create Venturi suction
- Bypass valve is open - Close bypass valve by rotating bypass
valve handle so it’s perpendicular to
plumbing
Pump Cavitating - Pump sucking air, Vortex in STS - Make sure Anti-Vortex blade is properly
installed in the STS Inductor outlet
Pump Engine Surges - Supply tank valve closed - Close STS Inductor Product Valve Handle
by pulling up when the tank is empty
- Open supply tank valve and make sure
no obstrucons from supply tank
Granular product will not Induct - Dry product is scking together and - Open tank rinse valve and add uid to
or Inducts slowly needs to be in slurry form create slurry liquid
- Pump is running to slowly to create a -Make sure pump engine is at Max RPM
good vacuum
Valve stem is leaking - Bolt under handle extension loose - Remove handle extension and ghten
valve stem bolt

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Breakdown - STS402E (5281633)
35.842
45.413
24.250
31.670
5281624: See Page 13 for parts breakdown
5281629: See Page 13 for parts breakdown
5281632: See Page 14 for parts breakdown
MIS220: See Page 14 & 15 for parts breakdown

Page 10
Breakdown - STS403E (5281634)
35.742
45.539
24.250
48.570
5281624: See Page 13 for parts breakdown
5281630: See Page 13 for parts breakdown
5281632: See Page 14 for parts breakdown
MIS300: See Page 15 for parts breakdown