TUFFA TANKS 1350SLBFS Owner's manual

TUFFA
FUEL
STATIONS
Installation, Operation and Servicing Manual Version 2.0.0
Models:
1350SLBFS | 2500HBFS | 3500VBFS | 6000VBFS | 10000VBFS | 15000VBFS

1
1. Introduction 2
2. Conditions of use 2
3. Safety 3
4. Product description 4
4.1 Productidentication 4
4.2 Productspecication 5
4.3 Product footprint 6
5. Transport & storage 12
6. Installation & commissioning 13
6.1 Installationguidelines 13
6.2 Systeminstallation 13
6.3 Systemlocation 13
6.4 Electricalrequirements 14
6.5 Electricalwiringdiagram 14
7. Operation of the system 16
7.1 Usingthesystem 16
7.2 Summaryofmainparts1350/1400/2500 16
7.3 Summaryofmainparts3500/6000/10000/15000 17
7.4 Fillingdieselfuelstation 18
7.5 Dispensingdieselintovehicle 18
7.6 Equipmentcomponents 19
8. Maintenance of the TUFFA TANKS 26
8.1Systemmaintenancetasks 27
8.2 Inspection by competent person 27
8.3Internalexaminationandcleaning 27
8.4Troubleshooting 28
8.5Tankmaintenancerecord 30
8.6Fueldeliverylog 32
9. Warranty 34
10. Contact 35
11. Guarantee Registration 35
CONTENTS PAGE

2
1. Introduction
Thismanualcontainsspecicinstructionsandinformationrelatingtotheinstallation,
operationandmaintenanceofTu󰀨aTankssystems.
2. Conditions of use
• Readthismanualbeforeinstallingthissystem.
• Tu󰀨aTanksacceptsnoliabilityforpersonalinjuryorpropertydamageresultingfrom
workingonoradjustingtheequipmentincorrectlyorwithoutauthorisation.
• Tu󰀨aTanksacceptsnoliabilityfordirect,indirect,incidental,special,or
consequentialdamagesresultingfromfailuretofollowanywarnings,instructions,and
proceduressetoutinthismanual.
• Tu󰀨aTanksreservestherighttochangethespecicationsofitsproductsorthe
informationinthismanualwithoutnecessarilynotifyingitsusers.
• Variationsininstallationandoperatingconditionsmaya󰀨ecttheTu󰀨aTanksystems
performance.Tu󰀨aTanksmakesnorepresentationsorwarrantiesconcerningthe
performanceofthetanksystemundertheoperatingconditionsprevailingatthe
installation.
• OnlypartssuppliedbyorapprovedbyTu󰀨aTanksmustbeusedandno
unauthorisedmodicationstothehardwareorsoftwareshouldbemade.Theuseof
non-approvedpartsormodicationswillvoidallwarrantiesandapprovalsandcould
leadtohazardoussafetyconditions.
• Unlessotherwisenoted,referencestobrandnames,productnames,ortrademarks
constitutetheintellectualpropertyoftheownerthereof.
1. INTRODUCTION | 2. CONDITIONS OF USE

3
3. Safety
PLEASE READ THIS MANUAL CAREFULLY BEFORE USE & COMPLY WITH ALL
INSTRUCTIONS BELOW.
THIS MANUAL SHOULD BE KEPT WITH THE EQUIPMENT AT ALL TIMES.
1.Themajorhazardinvolvedwithinstallingandoperatingtheunitiselectricalshock.
Thishazardcanbeavoidedifyouadheretotheproceduresinthismanualandexercise
allduecare.
2.Installationanduseofthisproductshouldonlybecarriedoutbyproperlytrainedand
approvedpersonnel.
3.PleaserefertostoragemediaMSDSwhichshouldbesuppliedbytheproprietorofthis
systemwhichwilldetailthePPErequiredforhandlingandemergencyprocedures.
4.Theuserofthisproductisresponsibleforthesafeandcorrectuseofthisproduct.
5.Thisproductisonlysuitableforstorageand/ordispensingoftheliquidmedia
referencedatthepointofsale.
3. SAFETY

4
4. Product description
Tu󰀨aFuelStationsaredesignedsolelyforstorageanddispensingofdiesel.Thestatic
bundedsystemsenablesafedieselstorageanddispensinginanoutdoorenvironmentand
ensuresyoumeetallstringentfuelstorageregulations.Thehighstandardofspecication
ensuresoptimumsafetyandfunctionality.Thisproduct’sstandardspecicationisnot
approvedfortheresaleofdiesel.
4.1 Productidentication
Theidenticationplateislocatedwithinthecabinetofeachsystemandwilldetailthe
capacity,serialnumber,modelnumberandyearofmanufacture.
4. PRODUCT DESCRIPTION

5
4.2Productspecication
1350SLBFS 2500HBFS 3500VBFS 6000VBFS 10000VBFS 15000VBFS
Capacity 1350litres 2500litres 3500litres 6000litres 10000litres 15000litres
Length 2680mm 2840mm - - - -
Width 870mm 1520mm - - - -
Diameter - - 2034mm 2580mm 2890mm 2860mm
Height 1665mm 1630mm 2520mm 2610mm 2600mm 3500mm
Cabinet depth - - 600mm 600mm 600mm 600mm
Weight (approx.) 220kgs 300kgs 350kgs 430kgs 500kgs 700kgs
Bund material LowerLinearDensityPolyethylene
Inner tank
material
LowerLinearDensityPolyethylene
Description Bundeddieselfuelstation
Fill point 2” BSP
Voltage 230V
Ventilation 2x2”vents
Flow rate Standardowrate-52LPM(approx.)
Highowrate-72LPM(approx.)
Flowmeter Mechanicalowmeter(accuracy+/-1%)
Delivery hose 6 metres
Hose reel
(optional)
N/A Hosereelavailable
Nozzle Automaticshuto󰀨nozzle
Filtration 10micronwaterandparticulatelter
4. PRODUCT DESCRIPTION

6
4.3 Product Footprint
1350SLBFS
4. PRODUCT DESCRIPTION

7
2500HBFS
4. PRODUCT DESCRIPTION

8
3500VBFS
4. PRODUCT DESCRIPTION

9
6000VBFS
4. PRODUCT DESCRIPTION

10
10000VBFS
4. PRODUCT DESCRIPTION

11
15000VBFS
4. PRODUCT DESCRIPTION

12
5. Transport & storage
DO NOT TRANSPORT WITH LIQUID INSIDE THE TANK
1. Duringtransportationtheiplidandcabinetdoorsaresecuredby1xRclip.TheR
clipmustbeinstalledpriortotransportation.
2. Loadingando󰀨-loadingmustbecarriedoutbyacompetentpersonusingsuitable
ratedandmaintainedequipment,eitheraforkliftwithextendedforks/tinesoracrane.Iflifting
slingsareused,theymustbeattachedtotheliftingpointsasshowninthepicturesbelow
usingasteelliftingeyeinsert.Ifliftingfrombelowuseasuitableratedforkliftwithextended
forks.Ifliftingfromaboveuseasuitableratingliftingslings/chains.
3. 1350SLBFS/2500HBFS-Liftwithmainliftingeyehighlightedinredintheimage
beloworforkliftfromtheside.
4. 3500VBFS/6000VBFS/10000VBFS/15000VBFS-Liftwithx4equalspacedlifting
bracketsashighlightedinredintheimagebeloworforkliftfromonesideusingaratchet
straptosecurethetanktotheforkliftmast.
5. Tu󰀨aFuelStationsmustneverbepushedorrolled.
6. Duringtransportandstorage,theiplidorcabinetdoorsmustbeclosedandsecured.
7. Loading,transportandstorageareasmustbesmoothandfreeofsharpedges.
5. TRANSPORT & STORAGE

13
6. Installation & commissioning
6.1 Installation guidelines
TheproprietoroftheTu󰀨aFuelStationisresponsibleforcomplyingwithalllegal
requirementsrelatingtotheinstallationanduseofthisproduct,aswellastheguidelines
issuedbylocalreghtingauthoritiesandenvironmentalauthorities.
OncetheTu󰀨aFuelStationhasbeenreceivedonsite,checkthatnodamagehasoccurred
whileintransit.Locatethetankinthedesiredlocationusingeitheracrane,forkliftorrollers.
6.2 System installation
Systemfoundation
Thesystemmustbeinstalledandfullysupportedonasmoothlevelledconcretebasebuiltin
accordancewithgoodbuildingstandardsandengineeringprinciples.Itisrecommendedthat
tanksbeinstalledonaconcretebaseatleast100mmthick.Pleaserefertodiagrambelow:
6.3 System location
Thelocationofthesystemshouldbepositionedbyaroadorpassingwithsu󰀩cientwidth,
andloadingcapacitytoaccommodateatankerdeliveringdiesel.ProvisionfortheU-turnof
atankershouldbeconsidered.Potentialobstaclesintheformoftreebranches,highvoltage
lines,orparkedvehiclesmustbeminimized.
Thespacearoundthesystemshouldallowfreeandcollision-freemovementofserved
vehicles.
Provisionshouldbemadetoprotecttankfromimpactdamage.
6. INSTALLATION & COMMISSIONING

14
6.4 Electrical requirements
Onlyasuitablyqualiedelectricianaccordingtoapplicableregulationsmayworkontheelec-
tricwiringinstallation.Thesystemcomponentsunderservice,maintenance,andrepairwork
mustbedisconnectedfromthepowersupplybeforeanyworkinundertaken.
System power requirements:
• 220-240Volts,50Hz+/-10%
• 20ampcircuitbreakerrecommended
• Powercablerecommendation:3Core2.5mmexcable
6.5 Electrical wiring diagram
6.5.11350SLBFS/2500HBFS–KeySwitch
6. INSTALLATION & COMMISSIONING
PUMP
MCB1 6A
PUMP SWITCH
Dunford & Pearson SCHEMATIC
ST/WPS 21 of 1
213/05/2019 ISOLATOR REMOVED MB SDN
XXX TUFFA TANKS 14/12/2016 NTS
XXX XXXXXXXX

15
6.5.2 3500VBFS/6000VBFS/10000VBFS/15000VBFS–KeySwitch
PUMP
MCB16A
MCB22A
GAUGE
PUMPSWITCH
3CX0.5@1MTRLONG
2T1
6T3
1L1
5L3
ISOL16A
Dunford&Pearson PANELLAYOUT
LT/WPS 11 of 1
XXX/XX/XX XXXX MB SDN
XXX TUFFATANKS 14/12/2016 NTS
XXX XXXXXXXX
6. INSTALLATION & COMMISSIONING

16
7. Operation of the system
Thesystemanditscomponentsareintendedfordieselfuelonlyandforthepurposes
describedbelow.Useofthissysteminameansotherthandescribedbelowisregardedas
mis-useofthesystem,theuserofthesystemwillbeliableforanydefectsthatoccurdueto
its unintended use.
7.1 Using the system
Theoperationandmaintenancepersonnelmustbesuitablytrainedtousethesystem,the
usermustmakesuretheyfullyunderstandtheoperationandmaintenancesectionsofthis
manual.
7.2 Summary of main parts 1350 / 2500
7. OPERATION OF THE SYSTEM

17
7.3 Summary of main parts 3500 / 6000 / 10000 / 15000
7. OPERATION OF THE SYSTEM

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7.4FillingaTu󰀨aFuelStation
1. Fillingshouldbeperformedonlyunderconstantsupervisionofanauthorisedperson.
2. Thistankcanonlybelledbyatankerequippedwitha2”femaleBSPcoupling.
3. On3500/6000/10000/15000modelsbeforellingthetankwithdiesel,please
checkthelevekofthetankandmakenoteofthetanklevelbeforellingandensurethe
high-levelalarmindicatorfunctionscorrectly.
4. Fittankerdeliveryhoseto2”BSPllcouplingontank.
5. Engagetankerpumpandbegintoll.Stopllingwhendesiredamounthasbeen
dispensedintotank,orwhenhigh-levelalarmsounds.
6. Duringthetankerllalwaysobservetanklevelgaugethroughoutthedurationofthe
llingprocess.Thetankerdrivermustobservethetankbeinglledatalltimesduringthis
process.
7. Oncecompletedisconnectdeliveryhosefromtankcoupling.
7.5 Dispensing diesel into vehicle
1. Resettheowmetertotalizerto0
2. Activatepumpusingoneofthefollowing:rockerswitch,keyswitch,auto-operational
nozzleholster
3. Removenozzlefromnozzleholsterandinsertthenozzlecompletelyintothediesel
tankllerneck
4. Pulltriggeronthenozzletoallowdieseltoowintothevehicledieseltank
5. Atthistimetheowmetercounterwillstartrecordingtheow,continuerefuelinguntil
thedesiredamountisreachedorwhenthevehicledieseltankisfull
6. Whenthefueltankisfullthenozzlewillautomaticallyswitcho󰀨
7. Releasethetriggerofthenozzleandreplacebackintotheholster
8. Deactivatepumpwithrockerswitch/keyswitch/autooperationalnozzleholster
7. OPERATION OF THE SYSTEM