Tuftingshop Ak-i User manual

CARPET TUFTING

GUN MANUAL

AK- I , A K - II, A K H I G H A N D

A K D U O

TUFTINGSHOP

LAAN VAN HAAGVLIET 30

2271 XP VOORBURG

NETHERLANDS

Email: info@tuftingshop.com

Phone: +31 6 40194349

Version 1.0

Contents

GENERAL

SAFETY NOTICE

PRODUCT PARAMETER TABLE

HOW TO USE

MAINTENANCE

CONNECTING THE MACHINE

THREADING THE MACHINE

START TUFTING

PILE HEIGHT

ADJUSTMENT

STEP 1: PILE HEIGHT ADJUSTMENT FOR THE

DUO MACHINE

STEP 2: AK-I AND AK-II PILE HEIGHT

ADJUSTMENTS

STEP 3: ADJUST THE SCISSORS CLOSER

STEP 4: ADJUSTING THE SCISSOR OPENER

STEP 5: ADJUST THE BRAKING SET

BACKING LINE AND FRONT PILE

PARAMETER LIST

FROM CUT

TO LOOP

OPTION I: BOTH DUO AND AK-I

OPTION 2: ONLY FOR THE DUO

STEP 1: MOVE PARTS ASIDE TO MAKE

THE SCISSOR ACCESIBE

STEP 2: REMOVE THE SCISSOR AND

REPLACE IT WITH THE LOOP HEAD

RUNNING CHECK

TROUBLE SHOOTING

THE SCISSORS ARE NOT CUTTING

THE MACHINE IS NOT GETTING POWER

THE MACHINE IS BEEPING

THE BACK STITCH IS UNEVEN OR

INCONSISTENT

THE MACHINE IS MAKING HOLES IN THE

CLOTH

THE YARN IS NOT STICKING IN THE CLOTH

MATERIAL

SELECTION

CLOTH

YARN

SECONDARY BACKING AND GLUE

MACHINE MARTS

AND NAMES

Contents

Welcome to the

Tuing Gun Manual!

This powerful tool is essential for

creating professional-looking rugs,

carpets, and textiles. Designed for use

with a variety of materials, including

wool, cotton, nylon, and synthetic fibers,

the tufting gun creates loops and pile

quickly and easily. Its intuitive design

makes it easy to use, and it's perfect for

creating intricate designs or large areas

of color. Our comprehensive manual

guides you through every step, from

setup to material selection, ensuring

you get the best results. Whether you're

a beginner or an experienced user, this

manual will help you get the most out of

your tufting gun and create beautiful,

high-quality textiles. Let's get started!

SAFETY NOTICE

To ensure your safety when

using this tufting gun, please

carefully read and follow the

following safety precautions

to avoid accidents such as

fire, electric shock, and

injury:

•Maintain a clean and dry

work area, and avoid

using the machine in dark

and humid conditions.

•Keep the machine out of

reach of children and

untrained individuals.

•Prior to operating the

machine, ensure that the

on-off switch is turned off.

•Before beginning any

work with the machine,

carefully check that all

movable parts are in their

correct positions and that

the screws of the fixed

parts are securely

tightened.

By adhering to these safety

guidelines, you can help

ensure safe and efficient

use of the tufting gun,

minimizing the risk of

accidents and injuries.

PRODUCT PARAMETER TABLE

Specification

Cut Pile

Loop Pile

DUO

Input

voltage

100V-240V

100V-

240V

Output

voltage

30V

Power

120W

Frequency

50HZ-60HZ

50HZ-

60HZ

Pile height

range

8mm-18mm

6mm-16mm

Tufting

Speed

6-30

stitching/sec

6-30

stitching/sec

Net Weight

1.5 kg

GENERALHOW TO USE

MAINTENANCE

Proper maintenance of a tufting gun is

important to ensure that it continues to

operate smoothly and effectively over

time. Here are some recommended

maintenance tasks for a tufting gun:

•Clean the machine regularly: Dust and

debris can accumulate in the

machine's moving parts, affecting its

performance. Regular cleaning with a

soft cloth or brush can help keep the

machine clean and free of debris.

•Replace worn or damaged parts: Over

time, the machine's parts may become

worn or damaged, affecting its

performance. Check the machine

regularly for signs of wear or damage,

and replace any parts as needed to

keep the machine running smoothly.

•Store the machine properly: When not

in use, store the tufting gun in a clean,

dry place, and cover it to protect it

from dust and debris.

•Oil the machine: Applying a small

amount of lubricating oil to the

machine's moving parts can help

prevent friction and wear, ensuring

smoother operation. Consult the

manufacturer's instructions for specific

recommendations on how to oil your

tufting gun. Oil the machine on a

regular basis. Each machine has 4 oil

holes, and each oil hole drips 3-5 drops

of oil. Turn the big gear to make the oil

fully lubricate the machine.

By following these maintenance tips, you

can help ensure that your tufting gun

stays in good condition and continues to

produce high-quality tufts for years to

come.

CONNECTING THE MACHINE

Insert the power cord into the adapter:

Locate the power cord that came with

your tufting gun and insert one end into

the power adapter. The other end of the

power cord should have a plug that

connects to your wall outlet.

Turn on the machine: Once the power

cord and adapter are properly

connected, turn on the machine using the

on/off switch or button. Test the machine

to make sure it is working properly.

Connect the adapter to the machine:

Locate the input port on the tufting gun

and insert the adapter plug into the port.

Make sure the plug is securely inserted

and that there are no loose connections.

The power indicator lights up after power-

on.

THREADING THE MACHINE

Check whether the power switch is o.

Thread the yarn through the coil.

Thread the threader through the needle hole and

use the threader to bring the yarn into the needle.

➔For the AK HIGH pile, you will nd 2 eyes on the needle.

Choose the eye right in front of the foot.

oThe front eye is for 30-40 mm

oThe other is for 40 - 48 mm

START TUFTING

Push the front part of the

needle against the cloth.

Press hard so that the foot

touches the cloth. While

working, keep pressing so

that the foot keeps

contact with the cloth.

Now press

the start switch.

The machine will now start

running when you press the

trigger. Keep the balance of the

electric tool, and start working

from bottom to top and from left

to right. If you are well practiced,

you might try making circles.

The pile height of a tufting gun refers to the length of the tufts or loops that are created

by the machine. The pile height varies per machine and whether the machine is cut or

loop pile. The adjustments consist of various steps, please be sure to consult the whole

chapter and before making any changes, ensure the gun is Unplugged.

STEP 1.

To adjust the pile height, use the quick switch wheel located on the

side of the gun. For pile heights up to 16 millimeters. There are 2 group

of Pile height adjustment holes on the wheel. First group have 9, 11, 13,

15 mm five heights, Second group have 8, 10, 12, 14, 16 mm five heights

(Figure1); Each hole on the wheel represents a pile height. When a

certain height is required, place the screw on the positioning hole to

the required hole. The machine’s default pile height is set in the first

group 13 mm, from the first group. If you need heights in the second

group, move the positioning screw to the required height-holes, then:

•Turn the positioning screw on the wheel to the bottom End (Figure

2);

•Loosen the upper eccentric screw (machine parts 20) ;

•Rotate the eccentric wheel (machine parts 20) 180 degrees,

•Tighten the screws again (Figure 3);

After the rotation, the head of the eccentric wheel goes to the front

and bottom position screw on the wheel goes to the end (Figure 4).

If you need a 17-18mm pile height firstly adjust the positioning screw

on wheel to the number 16,then adjust the tooth on the eccentric

PILE HEIGHT ADJUSTMENT FOR THE DUO

MACHINE

PILE HEIGHT

ADJUSTMENT

(structure drawing 20) to the slot at the front end (this slot is special for 17-18mm).

STEP 2.

Unscrew the screw on the upper bearing rod (machine

part 2) and take it off.

Rotating the rod (machine part 15) clockwise, will increase

the pile height. Rotating is counterclockwise will reduce

the pile height. After adjusting to desired pile height, put

the bearing rod back in place and tighten.

STEP 3.

After adjusting the pile height, the scissor closer need to

be adjusted (not for the AK-II).

Loosen the screw on the scissor closer (machine part 7).

Turn the plastic wheel (machine part 32) to turn the

scissors to the front (Figure 8).

Move the scissors closer down (machine part 5) to close

the scissors completely, then tighten the screw

(structure picture 7)

AK-I, AK-II AK HIGH PILE HEIGHT

ADJUSTMENTS

ADJUST THE SCISSORS

CLOSER

STEP 4.

When the pile height is adjusted, the scissors opener also

needs to be adjusted.

Loosen the screws (machine part 12) on the scissors

opener holder, and move the opener holder back by 15mm

( Figure 10);

Rotate the wheel to make the bearing rod return to the

back end ( Figure 11);

Move the scissors opener holder forward, so that the

opener will force the scissors open, then lock the screw on

the opener holder (machine part 12), (Figure 12)

STEP 5.

The brake positioning needs to be adjusted sometimes

when the pile height is adjusted:

Turn the bearing rod to the back end. (Figure 13);

Make the stopper protrusions (machine part 28)

overlap the black brake pads so that the two contact

points on the brake pads touch each other (Figure14).

When the yarn height increases, it moves backward,

and when the yarn height decreases, it moves forward;

ADJUSTING THE SCISSOR

OPENER

ADJUSTING THE BRAKING

SET

BACKING LINE AND FRONT PILE PARAMETER LIST

First Group

positioning holee

Distance between

scissor

mouth &

needle hole

Distance between

Protect

bow &

needle hole

Distance between

Spot strip &

scissors blade

9mm

17-18mm

3-4mm

10-11mm

11mm

18-19mm

3-4mm

12-13mm

13mm

20-21mm

3-4mm

14-15mm

15mm

22-23mm

3-4mm

19-20mm

Second Group

positioning holee

Distance between

scissor

mouth &

needle hole

Distance between

Protect

bow &

needle hole

Distance between

Spot strip &

scissors blade

8mm

16-17mm

3-4mm

9-10mm

10mm

17-18mm

3-4mm

11-12mm

12mm

19-20mm

3-4mm

12-14mm

14mm

21-22mm

3-4mm

15-17mm

16mm

25-26mm

3-4mm

20-21mm

STEP 6.

Always make sure the needle hole is right in front of the foot.

ADJUSTING THE FOOT

In tufting, cut and loop refer to

the way the yarn is treated after it

is inserted into the backing

material. Cut pile and loop pile

are the two main types of carpet

styles produced through tufting,

and they differ in their

appearance, texture, and

durability.

Cut pile carpets are made by

cutting the yarn loops created

during tufting, resulting in

individual yarn strands standing

straight up from the backing. This

creates a plush, soft surface.

Loop pile carpets, on the other

hand, leave the yarn loops intact,

resulting in a surface of

continuous loops. This creates a

more textured surface that is

often more durable and better

suited to high-traffic areas.

In summary, the main difference

between cut and loop pile in

tufting is that cut pile has

individual strands of yarn

standing upright while loop pile

has continuous loops of yarn. Cut

pile carpets tend to be softer and

more formal-looking while loop

pile carpets tend to be more

textured and durable.

There are 2 ways to

change the machine

from cut to loop. The

first option is the

easy option and the

most advised one.

FROM CUT

TO LOOP

OPTION 1.

This is the simplest method to changing you

machine from cut to loop. You deactivate the

scissors by moving the part that makes the

scissors cut. The scissors stay open this way

and the machine will create a loop effect.

First you loosen this screw.

Next you lift the black Iron Block to the top and

then fix the screw.

BOTH DUO AND AK-I and AK-

HIGH

For further

details, please

check the video.

https://www.youtube.com/

watch?v=G3WmA6SLKpM

OPTION 2.

This is a more complex way of changing between functions in which the scissor inside

the machine is replace with the loop head.

STEP 1: MOVE PARTS

ASIDE TO MAKE THE

SCISSOR ACCESIBE

Take off the upper screw.

And remove the bearing

rod from the screw.

Push the slider to the front.

Unscrew the scissors opener and flip the scissors opener to the outside to expose the

screw that holds the scissor. Turn the gear and push the connecting rod to the front side.

Use a screwdriver to unscrew the scissors. The scissors can be easily removed from the

side with pliers.

ONLY FOR THE DUO

STEP 2: REMOVE THE SCISSOR AND REPLACE

IT WITH THE LOOP HEAD

After removing the scissors, you can install the Loop Head

that came in the box using the same screw. The scissor

opener does not work in Loop pile made, move it to the

back of the rod and fix it there. Reinstall the bearing rod.

Note that the yarn feeding circle and the gasket above go

under the bearing rod. Make sure the yarn feeder is in the

direction of the needle hole.

For however Loop pile obtained at this time is about 10

millimeters (0.39 inch). If you use 9 millimeters Loop head,

Loop half height is 12 millimeters (0.47 inch).

Finally, check the position of a loop head in the needle.

Make sure the loop head is in the middle of the needle and

doesn’t scratch the needle when moving back and forth.

For further

details, please

check the video.

https://www.youtube.com/w

atch?v=llk4kXvzcfU&t=40s

If you change the scissor or

function, please do this running

check before you start.

For further

details, please

check the video.

https://www.youtube.com/w

atch?v=9Z84OCC7-vI&t=48s

RUNNING

CHECK

THE SCISSORS ARE NOT CUTTING

There are several potential reasons why

the scissors of a tufting gun may not be

cutting the yarn:

•Dull blades: If the blades of the tufting

gun are dull, they may not be sharp

enough to cut through the yarn. This

can happen over time with frequent

use, or if the blades are not properly

maintained. It is normal for them to

wear overtime. Replace the scissor or

sharpen the blades.

•Yarn thickness: If the yarn being used

is too thick or dense, the blades may

not be able to cut through it. In this

case, using a thinner yarn may be

necessary.

•Tension settings: If the tension settings

on the tufting gun are too low, the yarn

may not be held tightly enough for the

blades to cut through it. Adjusting the

tension settings may help resolve the

issue.

•Improper technique: If the user is not

using the tufting gun properly, it may

be difficult for the blades to cut

through the yarn. For example, if the

user is not applying enough pressure

or is moving the gun too quickly, the

blades may not have enough time to

cut through the yarn.

•Maintenance issues: If the tufting gun

is not properly maintained, such as if it

has become clogged with yarn fibers,

this can prevent the blades from

cutting through the yarn. Regular

cleaning and maintenance of the

tufting gun can help prevent this issue.

THE MACHINE IS NOT GETTING

POWER

There are several possible reasons why a

tufting gun may not power on:

•Improperly connected or adaptor not

working. Please check all the wires and

connections and see if the light on the

adapter is on.

•Loose connections: If the tufting gun

has loose connections or if the power

cord is damaged, this can prevent it

from turning on. Check the

connections and the power cord to

make sure everything is secure and

undamaged.

•Malfunctioning switch: If the switch on

the tufting gun is malfunctioning, it

may prevent it from turning on. Try

toggling the switch a few times to see if

this is the issue.

If the problem persists,

it may be necessary to

seek assistance from

our customer service

where we are happy to

help you solve the

issue.

TROUBLE

SHOOTING

THE MACHINE IS BEEPING

If you hear a high-pitched beeping noise

from your tufting gun, it's likely that your

rug machine requires lubrication. Apply a

few drops of lubricating oil to the moving

parts of the machine, then turn it on to

check if it's functioning properly. To keep

your tufting gun in good condition, it's

recommended that you lubricate it at

least once a week.

However, if your rug gun emits a high-

pitched sound and then stops, it's an

indication that the motor lacks sufficient

power to push through the fabric. This is

commonly caused by tufting over existing

tufted lines or using rigid and thick yarns.

Also it could be a signal that yarn is stuck

in the wheel. Unplug the machine and

check.

THE BACK STITCH IS UNEVEN OR

INCONSISTENT

There are several reasons why the stitch

of a tufting gun may be uneven:

•Uneven pile height: If the pile height of

the yarn being used is not consistent,

this can result in an uneven stitch.

Make sure the yarn being used has a

consistent pile height.

•Uneven yarn tension: If the tension of

the yarn being fed into the tufting gun

is not consistent, this can cause an

uneven stitch. Make sure the tension is

adjusted properly and that the yarn is

being fed through the gun smoothly.

•Uneven speed or pressure: If the tufting

gun is being moved too quickly or too

slowly, or if too much or too little

pressure is being applied, this can

result in an uneven stitch. Try adjusting

the speed and pressure to achieve a

more consistent stitch.

•Clogged or damaged needles: If the

needles of the tufting gun are clogged

or damaged, this can cause an uneven

stitch. Check the needles to make sure

they are clean and undamaged.

•Uneven backing material: If the

backing material being used is

stretched properly and therefore not

flat or consistent, this can cause an

uneven stitch. Make sure the backing

material is smooth and consistent.

•The pusher is too close to the foot if the

machine shows loops on the back of

the cloth. Try to move it forward a

millimeter or 2 to see if the stitch is

more tight.

THE MACHINE IS MAKING HOLES

IN THE CLOTH

In the case where your tufting gun is

making holes in the cloth, there could be

a few reasons why. Firstly, it's possible that

the cloth is not stretched enough and

needs to be taut like a drum. Additionally,

the position of the foot may be incorrect,

and it should be right below the needle

hole (almost touching the bottom of the

needle hole) when the needle is in the

highest position.

THE YARN IS NOT STICKING IN THE

CLOTH

If your yarn won't stay in the cloth, it's

likely due to one of two reasons. Either

your yarn is too thin, and you need to use

thicker yarn or double up on the yarn, or

the needle doesn't reach far enough

because the position of the foot is

incorrect, and it should be right below the

needle hole (almost touching the bottom

of the needle hole) when the needle is in

the highest position.

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