TurboMed XTERN Installation guide

D
INSTALL CALF PAD & STRAP KIT
(INSTRUCTIONS IN THE BAG)
11 F
HOOK THE BRACE ON THE SHOE
AND YOU’RE READY FOR ACTION!
19
12
LOOK FOR EYELETS POSITION. ASK PATIENT TO DON THE SHOE
& SELECT WIDTH FOR HOLES.
INSTALL TIE-WRAPS IN EYELETS.
NEVER ATTACH AROUND THE LACES!
TIGHTEN TIE-WRAPS AT MAXIMUM
VERY STRONG FIXATION IS IMPORTANT!
LOCK TIE-WRAPS IN REAR
CORNERS OR BEST FIT POSITION.
14 15 16
17 18
PULL FIRMLY ON LACE CLIP AND VALIDATE IT’S
SOLIDLY ANCHORED AND BONDED TO THE SHOE.
SEE LACE CLIP FITTING LEAFLET
FOR MORE FOOTWEAR OPTIONS.
(VIDEOS TUTORIALS AVAILABLE
ON YOUTUBE & OUR WEBSITE)
13
BRACE WIDTH CAN BE
ADJUSTED WIDER OR
NARROWER FOR BETTER LOOK
& FIT ON PATIENT SHOE.
(SEE THERMOFORMING GUIDELINE IF REQUIRED)
PARTS LIST - XTERN ORTHOTIC KIT, SIZE MEDIUM (100100-SA-M)
Item Qty PRODUCT CODE DESCRIPTION
A 1 200000-BA0-M MAIN BRACE BODY ASSEMBLY, SIZE MEDIUM
B 1 200000-U00-ML FRONT SHOE SECTION «U» SHAPE, SIZE MEDIUM-LARGE
C 1 200000-C00-ML PLASTIC CALF SECTION, SIZE MEDIUM-LARGE
D 5 200000-L00-ML LACE CLIP ATTACHMENT, SIZE MEDIUM-LARGE
E 3 700000-SET-002 SET SCREW 5-40 X 1/2"LONG. 18-8 STAINLESS STEEL
F 1 500301-K00-SML COMPLETE STRAP & CUSHIONS KIT
G20 700000-ZZZ-001 TIE-WRAP BLACK 18 LBS/4"LONG
H 1 700000-HEX-001 HEX-L-KEY 1/16" (FOR 5-40 SET SCREW)
SHOE SIZE 7.5 US -> 10.5 US Men
E
E
H
A
D
G
C
F
B
p.1
p.4
ASSEMBLY INSTRUCTIONS
XTERN SEMI-ASSEMBLED ORTHOTIC KIT
SIZE MEDIUM (100100-SA-M)
2018-04-10 – 100100-SA-M XTERN
SUGGESTED TOOLS
-POWERED DRILL (VARIABLE SPEED)
-DRILL BIT 7/64” (2.8 MM)
-HEX ALLEN KEY 1/16” (INCLUDED)
-METAL HAND SAW
-MEASURING CALIPER 300MM
OR MEASURING TAPE
-BENCH VISE WITH SOFT PAD JAW
(PLASTIC / LEATHER)
-TRAUTMAN SANDER AND CARVER
-CUTTER PLIER
-PROPANE BLOW TORCH
(IF THERMOFORMING REQUIRED)
-PROTECTIVE SAFETY GEAR:
SAFETY GOGGLES, GLOVES, DUST MASK
& ALL OTHER PROTECTION REQUIRED BY
YOUR HEALTH & SAFETY WORK POLICY
www.turbomedorthotics.com T: 1-888-778-8726 www.turbomedorthotics.com T: 1-888-778-8726
CUT IF REQUIRED
WIDE BOOTS – FULL WIDTH
- EASY FITTING SHOES FOR FIRST TRIAL – SNEAKERS – TENNIS SHOES
-
BULKY SOLE+RIDGES
FOR HEEL FRICTION GRIP
ROBUST FABRIC
ENOUGH EYELETS
WE RECOMMEND STABLE SHOES WITH FIRM
HEELCAP, ROBUST FABRIC AND FITTED WITH RIDGES
ON SOLE CONTOUR TO HOLD THE BRACE IN PLACE.
AVOID MINIMALIST SHOES WITH VERY LIGHT
FABRIC AND THIN SOLE.

X CUTTING REF.
B
SLIDE IN
A
B
1 2
SLIDE OUT &
DRILL HOLES
DRILL BIT 7/64” (2.8 mm)
5
E
E
H
SLIDE-IN &
TIGHTEN SET SCREWS
6
B B
7
C
GRIND
SMOOTH
8
CLICK FLUSH !
SEE NUMBERS MARKS ON PART
CALF REMOVAL
(IF REQUIRED)
9 10
XTERN MEDIUM KIT - LENGTH MEASUREMENT CHART
SHOE SIZE US-MEN 7.5 88.5 99.5 10 10.5 11
SHOE SIZE US-WOMEN 8.5 99.5 10 10.5 11 11.5 / / /
FINAL LENGTH
L (mm) 196 199 203 205 208 211 214 217
XTERN MEDIUM KIT - CALF SUPPORT ADJUSTEMENT CHART
SHOE SIZE US-MEN 7.5 88.5 99.5 10 10.5 11
SHOE SIZE US-WOMEN 8.5 99.5 10 10.5 11 11.5 / / / /
CUTTING REF.
H 3 3 3 3 2 222
p.3
p.2
SEE GRADUATIONS ENCARVED UNDER FRONT "U" SECTION
XTERN MEDIUM KIT - LENGTH ADJUSTEMENT CUTTING CHART
SHOE SIZE US-MEN 7.5 88.5 99.5 10 10.5 11
SHOE SIZE US-WOMEN 8.5 99.5 10 10.5 11 11.5 / / /
CUTTING REF. X22 25 29 31 34 37 40 43
L
3 4
MARK HOLES
WITH SHARP TOOL
OR A PEN
www.turbomedorthotics.com T: 1-888-778-8726 www.turbomedorthotics.com T: 1-888-778-8726
SUGGESTED CUTTING HEIGHT, WE RECOMMEND
TO MEASURE CALF HEIGHT ON PATIENT